Welding/Cutting Auxillary Devices TRIZ Cases

Beveled sheet edges, multi-wire welding, and coil driving raise mobile helical pipe output while improving weld penetration on thicker steel.

A laser-made recess guides flow drilling to form accurate boreholes in plate or bar workpieces with lower axial force and minimal bulging.

A five-axis remote welding arm repairs bucket bridge weld cracks from inside the structure, cutting scaffolding, downtime, and maintenance cost.

By detecting object arrival timing and conveyance speeds, this case sets laser start positions to handle spacing variation without stopping production.

Variable suction opening width and position let machine-tool supports match extraction power to machining conditions and remove emissions more effectively.

Real-time camera feedback updates material position and laser alignment in a CNC machine to improve cut accuracy and prevent misdirected processing.

A reusable adjustable clamp joins large welded pipe ends without auxiliary welding, improving transport safety while reducing handling time and cost.

A safety controller compares laser power parameters with limit values and shuts off or blocks the beam before excessive power reaches the machining unit.

When laser head motion matches conveyor speed and direction, control changes or reverses the belt to prevent melting during processing.

A two-part pressing plate stabilizes both the electrode body and tab during welding, reducing displacement and rosin joints.

A handheld encoder-and-microcontroller setup measures weld length and time automatically to calculate travel speed and heat input with fewer errors.

Axial-radial clamping tools and position detection keep bent or irregular tubes stable for accurate laser cutting with less deformation.

A height-adjustable support surface lowers cut parts through an open cutting gap, preventing head collisions and keeping plate cutting continuous.

Height-adjustable support surfaces let cut parts drop clear during beam cutting, reducing head collisions, microjoints, and scrap.

Automatic selection of laser beam vibration patterns by sheet metal conditions improves cutting precision, efficiency, and setup speed.

Measured strip-edge offsets drive real-time cutting path correction, keeping sheet metal contours within tolerance despite width variation.

Controlled Al content and rapid cooling keep laser-bonded blank joints martensitic, limiting segregation and preserving hot-stamped strength.

A liftable keyed tray, retention clips, and pre-filtered exhaust improve workpiece alignment, access, and fume handling in laser crafting.

Motor current and welding signal sensing detect non-workpiece wire contact and trigger automatic retraction to prevent damage and puncture injuries.

A light-line scan measures support projection height and wear, helping machine tools avoid workpiece tilt and welding defects.

Captured processed marks reveal fθ lens distortion, enabling coordinate correction for accurate wafer through-hole laser positioning.

Uniform curved pre-stressing enables brittle plates to split cleanly along multiple preset lines without re-clamping, reducing damage and yield loss.

An elastic guide bushing adapts to tube diameter changes to balance centering friction and cut accuracy in precision laser tube cutting.

A welded corner connector with flanges and recesses simplifies formwork panel fabrication while improving force transfer and corner stability.

Programmable 3-axis fixing elements and vacuum locking let one punching station secure different painted bumper contours with high precision.

A coupled two-carriage moving unit synchronizes selective wave soldering heads while allowing adjustable spacing and independent z-axis control.

An optical isolator between the source and umbilical feed protects the laser while enabling a smaller, safer marking head for easier installation.

A pivoting two-container bin uses lift members and gravity-assisted tilting to empty heavy laser cutter scrap with less manual handling.

Welded titanium strips are expanded with compressed fluid to form flow channels, cutting heat exchanger weight while keeping fuel cell cooling performance.

Remote arm-mounted welding improves access, visibility, and operator safety when welding interior vessel surfaces in confined spaces.

Valve switching mixes cutting and shield gases on demand at precise ratios, avoiding costly mass flow hardware in plasma torch piercing.

A movable top plate and spacer let the heat exchanger expand during brazing, reducing bowing in fins and parting sheets.

An inclined laser beam forms sharpened hole edges during cutting, reducing waste, repositioning errors, and extra machining steps.

Motorized treatment heads target individual crops with fluid spray or laser delivery to raise treatment efficiency while reducing chemical and labor use.

Segmented shields enclose only the laser torch head, blocking stray light while enabling direct workpiece loading without a pallet shuttle.

An auxiliary fixture aligns and locks inner tubes for single-pass orbital welding that removes annular gaps and contamination risk.

An inclined guide device directs falling laser-cut parts from a vertical plate onto a conveyor, reducing scatter, impact damage, and manual sorting.

A layered polymer field joint keeps offshore pipe welds insulated and corrosion-protected during continuous operation at 150°C to 200°C.

An impact housing with position detection stops incompletely cut workpieces in the discharge area to block laser escape and prevent damage.

A moving roller chain and shared drive shaft keep a pipe machining carriage aligned, stable, and slip-resistant across varying pipe diameters.

Seal placement near the standing-wave node and a resilient tip seal improve cooling, fatigue resistance, and sonotrode life in liquid metals.

A detachable plate adapter lets a robot laser unit switch between mobile and stationary bases without sacrificing alignment accuracy.

Wide-band return light and wavelength-based Z detection improve wafer height measurement and laser focus positioning despite laminated surface interference.

Multiple longitudinal wires are pre-positioned radially and inserted axially in one step to cut cage welding machine loading time.

Movable metal segments surround a pipe seam and form a simultaneous arc with shielding gas, cutting welding time and setup skill.

Precise local arc voltage control enables gasless mechanized pipeline welding in wind, removing bulky enclosures and cutting field footprint.

A z-axis forcer and overtravel mechanism calibrate bond force precisely, enabling flexible, high-force ultrasonic welding for volume production.

Positive pressure in the marking chamber detects surface defects and misplacement while clearing fumes before laser emission.

A detachable IMU sensor module tracks welding tool orientation and speed to deliver low-cost, portable real-time technique feedback.

Continuous ultrasonic waves applied beside a weld seam reduce residual stress concentration and improve grain uniformity in thick steel joints.