Bamboo-wrapped wood flute and preparation process thereof

By combining bamboo tubes with sandalwood and processing the inner boreholes to achieve both sound and tone, the problem of difficulty in obtaining both sound and tone of traditional bamboo flutes is solved, the bamboo selection standards are reduced, and the service life of the flute is extended.

CN119541424APending Publication Date: 2025-02-28CHANGZHOU WUJIN XINGCHEN EXPERIMENTAL SCHOOL
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Patent Information

Application Number
CN202411829561.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-02-28

AI Technical Summary

Technical Problem

Traditional bamboo flutes are difficult to achieve both pitch and tone, and the bamboo selection requirements are high, which can easily lead to the flute leaking sound or inaccurate pronunciation.

Method used

Bamboo tubes are used as the outer tube and sandalwood wood are used as the inner tube. The inner bore holes are processed to achieve sound guarantee. At the same time, the tone characteristics of the sandalwood inner tube are used to ensure the excellent tone of the flute.

Benefits of technology

It achieves the balance of tone and pitch of bamboo flutes, reduces bamboo selection standards, reduces costs, and extends the service life of the flute.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a bamboo-wrapped wood flute and a preparation process thereof. The process comprises the following steps: selecting a bamboo pole material which is dried in the shade and stored for 2 or more years and has proper diameter and length; baking and prying the bamboo pole material on a furnace; processing the inner bore of the bamboo rod material into the required inner diameter size on a lathe by using an inner boring cutter to manufacture an outer pipe; a dalbergia wood material is selected, the wood material is processed into a cylindrical wood rod on a lathe, and the outer diameter of the cylindrical wood rod is matched with the inner diameter of the outer pipe; the cylindrical wooden pole is stuffed into the bamboo tube and bonded through glue; an inner bore hole is machined in the cylindrical wood rod through a reamer, and the size of the inner bore hole meets the requirement for the inner diameter size of the flute; the pitch size is determined according to the inner diameter of an inner bore hole machined in the cylindrical wooden pole, then a blowing hole, a film hole, a finger hole, a pitch hole and a sound outlet hole are formed, flute film installation and tone tuning are carried out, and the bamboo-wrapped wooden flute is obtained. The bamboo-wrapped wood flute has high timbre and intonation, and the sounding quality of the flute is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of flute preparation, and in particular to a bamboo-wrapped wood flute with a bamboo tube on the outside and a rosewood tube embedded inside and a preparation process thereof. Background Art

[0002] Traditional flutes are made of bamboo tubes. Bamboo flutes have the advantages of loud sound and clear and pleasant tone. When processing bamboo flutes, it is not only necessary to select bamboo poles with the required outer diameter, but also to strictly select high-quality bamboo poles without cracks or damage. Therefore, it is not easy to choose high-quality bamboo. There are multiple sound holes on the bamboo tube. Under the same pitch, because the structural dimensions of each bamboo are different, if perfect pitch is required, the inner bore of the bamboo must be polished. However, after the inner bore of the bamboo is polished to a certain degree, although the pitch of the bamboo flute meets the requirements, the tone of the flute has changed. Therefore, it is difficult to have both pitch and tone for flutes made of bamboo tubes. In addition, many flutes will produce cracks because the bamboo itself will lose water during the storage process, causing the flute to leak sound and inaccurate pronunciation.

[0003] In the prior art, there are some solutions that use wood or plastic to prepare flutes, but the texture of the manufactured flutes is completely different from that of traditional bamboo flutes. For example, patent announcement number CN2783479Y discloses a wooden flute, the flute body is made of wooden material as a whole, and the wood is imported high-quality and high-grade wooden material, such as precious sandalwood wood. The preparation cost is very high, and its texture is completely different from that of the bamboo flute.

[0004] Some flutes in the prior art are made of composite materials. For example, the patent with the announcement number CN 204480649 discloses a flute that can play rhymes. The outer layer of the flute tube is made of wood, and the inner layer of the flute tube is made of bamboo. The outer layer of the wood tube is sleeved on the outer side of the inner layer of the bamboo tube and bonded into an integrated structure by gluing. The purpose of designing this flute is to protect the bamboo tube, prevent the bamboo tube from cracking, and extend the service life of the flute, but it cannot solve the problem of the difficulty in achieving both timbre and pitch in bamboo flutes. Summary of the invention

[0005] The first invention purpose of the present invention is to solve the problem that the flute in the prior art is made of precious wood, which is high in cost and has a texture different from that of the bamboo flute. The flute is made by sleeve-joining a wooden tube on the outside of a bamboo tube, which has high requirements for bamboo material when selecting bamboo, and it is difficult to select high-quality bamboo tubes. Moreover, this solution can only prevent the cracking of the bamboo tube, but cannot solve the problem that the timbre and pitch of the bamboo flute are difficult to achieve at the same time. A preparation process of a bamboo-wrapped wood flute is provided.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A preparation process of a bamboo-wrapped wooden flute comprises the following steps: S1. Select bamboo poles with suitable diameter and length that have been stored in the shade for 2 years or more; S2, bake the selected bamboo pole material on the stove and pry it straight; S3, using an inner boring tool on a lathe to process the inner bore of the bamboo rod material into a desired inner diameter size to form an outer tube; S4, select Dalbergia wood, and process the wood into a cylindrical wooden pole on a lathe, wherein the outer diameter of the cylindrical wooden pole matches the inner diameter of the outer tube; S5. Insert the cylindrical wooden pole into the bamboo tube and fix it with glue. Leave it for a sufficient time so that the cylindrical wooden pole and the outer tube can be better bonded. S6, using a reamer to machine an inner bore in the cylindrical wooden rod, and making the size of the inner bore meet the inner diameter size requirements of the flute; S7. Determine the fundamental tone size according to the inner diameter of the inner bore processed in the cylindrical wooden pole, then open the blowing hole, membrane hole, finger hole, fundamental tone hole and sound hole, install the flute membrane and tune the sound, and obtain the bamboo-wrapped wooden flute.

[0007] In the above scheme, step S8 is also included, in which the flute of step S7 is post-processed, including connecting the flute head and inlaying the ox horn.

[0008] In the above scheme, in step S8, the post-processing also includes connecting the copper sleeve, applying shellac on the flute body, painting, tying wires and engraving. Through the post-processing, the performance of the flute can be improved, the service life of the flute can be extended, and the appearance can be more beautiful.

[0009] In the above scheme, in step S2, when the bamboo pole material is baked on a stove, the baking temperature is 1100°C to 1300°C.

[0010] In the above scheme, in step S3, the inner bore processed in the outer tube is a straight hole, and in step S4, the cylindrical wooden rod is a straight rod with an outer diameter that is the same as the inner diameter of the outer tube.

[0011] In the above scheme, in step S6, the inner bore processed in the cylindrical wooden pole is a conical hole, and the difference in inner diameter between the head and the tail of the inner bore is 0.5 mm to 2.5 mm.

[0012] The second invention object of the present invention is to provide a bamboo-wrapped wood flute prepared by a preparation process of a bamboo-wrapped wood flute, which includes a tube body, on which are provided a blowing hole, a membrane hole, a finger hole, a fundamental tone hole and a sound output hole, and a flute membrane is attached to the membrane hole. It is characterized in that the tube body includes an outer tube and an inner tube, the outer tube is an outer tube made of bamboo pole material, the inner tube is an inner tube made of rosewood, an axial cylindrical through hole is provided in the outer tube, the inner tube is a cylindrical inner tube, the outer diameter of the inner tube matches the inner diameter of the cylindrical through hole in the outer tube, the outer tube is sleeved on the outside of the inner tube, and is fixedly connected by glue, and a tapered hole is provided in the inner tube along the axial direction.

[0013] In the above scheme, the difference in inner diameter between the head and the tail of the tapered hole is 0.5 mm to 2.5 mm.

[0014] In the above scheme, the length of the tube body is 40-75cm, the outer diameter of the outer tube is 16-25mm, the inner diameter of the outer tube is 15-23mm, the outer diameter of the inner tube is the same as the inner diameter of the outer tube, the inner diameter at the head of the inner tube is 14-20mm, and the inner diameter at the tail of the inner tube is 12-18mm.

[0015] In the above scheme, the head of the tube body is sleeved with a flute head, the tube body is inlaid with ox horns and copper sleeves, the outer wall of the tube body is coated with shellac and paint, and the tube body is provided with binding wires and engravings.

[0016] The present invention has positive effects: 1) The bamboo-wrapped wood flute and its preparation process of the present invention, the tube body includes an outer tube and an inner tube, the outer tube is a bamboo tube, and the inner tube is a wooden tube made of rosewood. Because through testing, the pronunciation of the rosewood inner tube is basically the same as that of the bamboo tube, so the inner tube is made of rosewood to ensure the timbre of the flute, and the processing of the inner bore can also ensure its pitch, so the bamboo-wrapped wood flute made in this way can have both high-quality timbre and pitch, and improve the pronunciation quality of the flute. 2) The bamboo-wrapped wood flute and its preparation process of the present invention use the rosewood inner tube as the pronunciation part, so when selecting bamboo, there is no need to consider the influence of bamboo on the pronunciation of the flute, and some bamboo tubes with small cracks or defects can be selected, which can reduce the selection criteria of bamboo and make the selection range of bamboo wider. 3) The bamboo-wrapped wood flute and its preparation process of the present invention have greatly reduced costs compared with wooden flutes made of precious wood alone in the prior art. In addition, the wooden tube is not easily worn during use, so the bamboo-wrapped wood flute can be used for a long time without deterioration in sound quality, which can greatly extend its service life. At the same time, because the bamboo-wrapped wood flute can still retain the texture and feel of the bamboo flute on the outside, it feels exactly the same as the bamboo flute when played, thereby improving the user experience. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic structural diagram of the bamboo-wrapped wooden flute of the present invention.

[0018] Figure 2 It is a schematic cross-sectional view of the bamboo-wrapped wood flute of the present invention.

[0019] The reference numerals in the figure are tube body 1, blowing hole 2, membrane hole 3, finger hole 4, fundamental tone hole 5, sound hole 6, flute membrane 7, ox horn 8, binding wire 9, outer tube 10, inner tube 11, and tapered hole 12. DETAILED DESCRIPTION

[0020] The technical scheme of the present invention is clearly and completely described below through embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] like Figure 1 As shown, the bamboo-wrapped wood flute of the present invention comprises a tube body 1, on which are provided a blowing hole 2, a membrane hole 3, a finger hole 4, a fundamental tone hole 5 and a sound hole 6, and a flute membrane 7 is attached to the membrane hole 3. These structures can adopt the existing flute structure, and the improvement mainly lies in the improvement of the tube body, which is described in detail below.

[0022] like Figure 2 As shown, the tube body 1 includes an outer tube 10 and an inner tube 11. The outer tube 10 is made of bamboo rod material, and the inner tube 11 is made of rosewood. An axial cylindrical through hole is provided in the outer tube 10, and the inner tube 11 is a cylindrical inner tube. The outer diameter of the inner tube 11 matches the inner diameter of the cylindrical through hole in the outer tube 10. The outer tube 10 is sleeved on the outside of the inner tube 11 and fixedly connected by glue. A tapered hole 12 is axially provided in the inner tube 11. The inner diameter difference between the head and the tail of the tapered hole 12 is 0.5mm to 2.5mm, for example, 1mm or 2mm. The head of the tapered hole 12 refers to the end close to the blowing hole, and the tail of the tapered hole refers to the end close to the sound outlet hole.

[0023] The size of the tube body 1 can be designed as needed. For example, taking the D-tuned flute as an example, the inner tube is a wooden tube made of rosewood, the inner diameter is a tapered tube diameter, the inner diameter of the tube head (blowing hole) is 16.8-17.2 mm, the inner diameter of the tube tail (fundamental tone hole) is 14.8-15.2 mm, the effective tube length of the inner tube is 480 mm, the outer diameter of the inner tube is consistent with the inner diameter of the outer tube, the outer diameter of the inner tube is 17.5-18.5 mm, the outer diameter of the outer tube head (blowing hole) is 20-21 mm, the outer diameter of the outer tube tail (fundamental tone hole) is 18-19 mm, and the effective tube length of the outer tube is 480 mm.

[0024] Flutes of other tunes can be designed accordingly according to the size requirements of the flute, and this size adjustment is easy to achieve.

[0025] In order to further improve the performance of the bamboo-wrapped wooden flute, a flute head can be sleeved on the head of the tube body 1, a cow horn 8 can be inlaid on the tube body 1, a copper sleeve can be set as needed, shellac and paint can be applied on the outer wall of the tube body 1, and wires 9 can be tied and words can be engraved on the tube body.

[0026] The preparation process of the bamboo-wrapped wooden flute of the present invention comprises the following steps: S1. Select bamboo poles with suitable diameter and length that have been stored in the shade for 2 years or more; S2. Bake the selected bamboo pole material on a stove and pry it straight; the baking temperature is 1100° C. to 1300° C., for example, the baking temperature can be 1200° C.

[0027] S3, using an inner boring tool on a lathe to process the inner bore of the bamboo pole material into a desired inner diameter size to make an outer tube; the inner bore processed in the outer tube is a straight hole; S4, select Dalbergia wood, and process the wood into a cylindrical wooden pole on a lathe, wherein the outer diameter of the cylindrical wooden pole matches the inner diameter of the outer tube; S5. Insert the cylindrical wooden pole into the bamboo tube and fix it with glue. Leave it for a sufficient time so that the cylindrical wooden pole and the outer tube can be better bonded. S6. Use a reamer to process an inner bore in the cylindrical wooden rod, and make the size of the inner bore meet the inner diameter size requirements of the flute; the inner bore processed in the cylindrical wooden rod is a conical hole, and the inner diameter difference between the head and the tail of the conical hole is 0.5 mm to 2.5 mm, for example, it can be set to 1 mm or 2 mm; S7. Determine the fundamental tone size according to the inner diameter of the inner bore processed in the cylindrical wooden pole, then open the blowing hole, membrane hole, finger hole, fundamental tone hole and sound hole, install the flute membrane and tune the sound, and obtain the bamboo-wrapped wooden flute.

[0028] In the above scheme, step S8 is also included, in which the flute of step S7 is post-processed, including connecting the flute head, inlaying the horn, connecting the copper sleeve, applying shellac on the flute body, painting, tying the wire and engraving. Through post-processing, the performance of the flute can be improved, the service life of the flute can be extended, and the appearance can be more beautiful.

[0029] The bamboo-wrapped wooden flute made by the present invention is tested against the bamboo flute and the wood-wrapped bamboo flute in the prior art to test the timbre and intonation of the flute. The bamboo-wrapped wooden flute made by the present invention not only meets the intonation requirement but also has a very good timbre, while the existing bamboo flute and the wood-wrapped bamboo flute can only meet one of the timbre requirement or the intonation requirement, and the timbre and intonation of the flute cannot be achieved at the same time.

[0030] The bamboo-wrapped wood flute and the preparation process thereof of the present invention have a tube body comprising an outer tube and an inner tube, wherein the outer tube is a bamboo tube and the inner tube is a wooden tube made of rosewood. Because through testing, the pronunciation of the rosewood inner tube is basically the same as that of the bamboo tube, so the inner tube is made of rosewood to ensure the timbre of the flute, and the accuracy can also be ensured by processing the inner chamber, so the bamboo-wrapped wood flute made in this way can have both high-quality timbre and accuracy, and improve the pronunciation quality of the flute.

[0031] The bamboo-wrapped wood flute and the preparation process thereof of the present invention use the inner tube of rosewood as the sound-producing part, so when selecting the bamboo material, there is no need to consider the influence of the bamboo material on the sound-producing of the flute, and some bamboo tubes with small cracks or defects can be selected, which can lower the selection standard of the bamboo material and make the selection range of the bamboo material wider.

[0032] Compared with the wooden flute made of precious wood alone in the prior art, the bamboo-wrapped wooden flute and the preparation process thereof of the present invention have greatly reduced costs, and the wooden tube is not easy to wear during use, so the bamboo-wrapped wooden flute can be used for a long time without degradation of the sound quality, and its service life can be greatly extended. At the same time, because the bamboo-wrapped wooden flute can still retain the texture and feel of the bamboo flute on the outside, the feeling when playing is exactly the same as that of the bamboo flute, thereby improving the user experience.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A process for preparing a bamboo-wrapped wooden flute, characterized in that: The following steps are involved: S1. Select bamboo poles with suitable diameter and length that have been stored in the shade for 2 years or more; S2, bake the selected bamboo pole material on the stove and pry it straight; S3, using an inner boring tool on a lathe to process the inner bore of the bamboo rod material into a desired inner diameter size to form an outer tube; S4, select Dalbergia wood, and process the wood into a cylindrical wooden pole on a lathe, wherein the outer diameter of the cylindrical wooden pole matches the inner diameter of the outer tube; S5. Insert the cylindrical wooden pole into the bamboo tube and fix it with glue. Leave it for a sufficient time so that the cylindrical wooden pole and the outer tube can be better bonded. S6, using a reamer to machine an inner bore in the cylindrical wooden rod, and making the size of the inner bore meet the inner diameter size requirements of the flute; S7. Determine the fundamental tone size according to the inner diameter of the inner bore processed in the cylindrical wooden pole, then open the blowing hole, membrane hole, finger hole, fundamental tone hole and sound hole, install the flute membrane and tune the sound, and obtain the bamboo-wrapped wooden flute.

2. The process for preparing the bamboo-wrapped wooden flute according to claim 1, characterized in that: The method further comprises step S8, performing post-processing on the flute in step S7, including connecting the flute head and inlaying the ox horn.

3. The process for preparing the bamboo-wrapped wooden flute according to claim 2, characterized in that: In step S8, the post-processing also includes connecting the copper sleeve, applying shellac on the flute body, painting, tying wires and engraving.

4. The process for preparing the bamboo-wrapped wooden flute according to claim 1, characterized in that: In step S2, when the bamboo pole material is baked on a stove, the baking temperature is 1100°C to 1300°C.

5. The process for preparing the bamboo-wrapped wooden flute according to claim 1, characterized in that: In step S3, the inner bore processed in the outer tube is a straight hole, and in step S4, the cylindrical wooden rod is a straight rod with an outer diameter that is the same as the inner diameter of the outer tube.

6. The process for preparing the bamboo-wrapped wooden flute according to claim 1, characterized in that: In step S6, the inner bore processed in the cylindrical wooden pole is a conical hole, and the difference in inner diameter between the head and the tail of the inner bore is 0.5 mm to 2.5 mm.

7. A bamboo-wrapped wood flute prepared by the preparation process of the bamboo-wrapped wood flute as claimed in any one of claim 16, comprising a tube body, on which a blowing hole, a membrane hole, a finger hole, a fundamental tone hole and a sound hole are provided, and a flute membrane is attached to the membrane hole, characterized in that: The tube body includes an outer tube and an inner tube. The outer tube is made of bamboo pole material, and the inner tube is made of rosewood. An axial cylindrical through hole is arranged in the outer tube. The inner tube is a cylindrical inner tube. The outer diameter of the inner tube matches the inner diameter of the cylindrical through hole in the outer tube. The outer tube is sleeved on the outside of the inner tube and fixedly connected by glue. A tapered hole is arranged in the inner tube along the axial direction.

8. The bamboo-wrapped wooden flute and its preparation process according to claim 7, characterized in that: The inner diameter difference between the head and the tail of the tapered hole is 0.5 mm to 2.5 mm.

9. The bamboo-wrapped wooden flute and its preparation process according to claim 7, characterized in that: The length of the tube body is 40-75 cm, the outer diameter of the outer tube is 16-25 mm, the inner diameter of the outer tube is 15-23 mm, the outer diameter of the inner tube is the same as the inner diameter of the outer tube, the inner diameter at the head of the inner tube is 14-20 mm, and the inner diameter at the tail of the inner tube is 12-18 mm.

10. The bamboo-wrapped wooden flute and its preparation process according to claim 7, characterized in that: The pipe head of the pipe body is sleeved with a flute head, the pipe body is inlaid with ox horns and copper sleeves, the outer wall of the pipe body is coated with shellac and paint, and the pipe body is provided with binding wires and engravings.