Preparation method of formula milk powder

Through the injection process of the whole liquid protein raw material and the enzyme process combined with the electrodialysis and desalination process, the Maillard reaction problem caused by multiple heat treatments and storage in infant formula milk powder is solved, and the nutritional value and tone properties of the product are improved.

CN120391529APending Publication Date: 2025-08-01HEILONGJIANG FEIHE DAIRY CO LTD +2
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Patent Information

Application Number
CN202510814565.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-17
Publication Date
2025-08-01

AI Technical Summary

Technical Problem

During the production process of existing infant formula milk powder, the Maillard reaction products have increased due to multiple heat treatments and long-term storage, which reduces the protein digestion absorption rate and nutritional value, and affects the tone of the product.

Method used

The full liquid protein raw material feeding process is used, combined with enzyme technology and electrodialysis desalination process to avoid high temperature treatment, and the whey is treated with rennet and desalted by electrodialysis, and desalted liquid whey is prepared as raw material to reduce the generation of Maillard reaction products.

Benefits of technology

It significantly reduces the content of harmful substances such as furfuryanine in infant formula milk powder, retains the natural structure of whey protein, improves the digestion and absorption of proteins and the solubility of the product, and improves the feeding experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a preparation method of formula milk powder. The method comprises the following steps: a mixing step: mixing a base milk raw material solution, a skimmed milk raw material solution, a demineralized whey raw material solution and other optional non-temperature-sensitive components allowed to be added to obtain a mixed material; a spray drying step: carrying out spray drying on the mixed material to obtain powder; wherein in the mixing step, the base milk raw material liquid is pasteurized emulsion directly from animals; the skimmed milk raw material liquid is an emulsion obtained by centrifugally degreasing animal milk; the desalted whey raw material solution is an emulsion obtained by subjecting animal milk to whey separation and whey desalination, the whey separation is performed under the action of chymosin, and the whey desalination is performed by removing salt from the whey by electrodialysis desalination. According to the preparation method disclosed by the invention, the denaturation rate of Maillard reaction products and whey protein in the formula milk powder is effectively reduced, and meanwhile, the reconstituability and digestion and absorption properties of the product are improved.
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Description

Technical Field

[0001] The present invention belongs to the technical field of food, and relates to a preparation method of formula milk powder. More specifically, it relates to a preparation method of infant formula milk powder with excellent freshness and reconstitution properties. Background Art

[0002] Breast milk is an ideal food source to ensure the growth and development of infants. The World Health Organization (WHO) recommends exclusive breastfeeding for the first 6 months after birth. However, due to various practical factors, some infants cannot receive exclusive breastfeeding or need to terminate breastfeeding prematurely. To ensure the normal nutritional needs of infants, formula milk powder has become the only nutritional source for breast milk substitution. However, during the production process of infant formula milk powder, multi-stage high-intensity heat treatment is required to meet the sterilization requirements. While this processing method ensures food safety, it may also have potential impacts on the nutritional value and safety of the product.

[0003] In the heat treatment process of infant formula milk powder, the Maillard reaction is one of the most representative chemical changes. The essence of this reaction is the non-enzymatic browning reaction between the carbonyl group of reducing sugars (such as lactose, galactose) and the amino group of amino acids (such as lysine, arginine). Since cow's milk itself is rich in lactose, galactose, as well as various proteins and amino acids, this type of reaction is extremely likely to occur during its processing. In the primary reaction stage, the ε-amino group of lysine combines with reducing sugars to form lactuloselysine complexes, resulting in a significant reduction in the bioavailability of lysine. As the reaction progresses, these complexes are further oxidized to form carboxymethyllysine (also known as furosine), and this irreversible chemical modification product is called "blocked lysine". It should be noted that the content of furosine has now become an internationally recognized quantitative indicator of the heat treatment intensity of dairy products and the progress of the Maillard reaction. Research shows that the generation amount of Maillard reaction products (MRPs) in dairy products is positively correlated with heat treatment parameters. Specifically, as the temperature increases or the heating time prolongs, the content of MRPs will show exponential growth. For example:

[0004] The research by Wang Zhixu et al. (The influence of heat treatment process on the digestion and absorption of nutrients in infant formula powder [J]. Journal of Clinical Pediatrics, 2016, 34(03): 237-240.) shows that the Maillard reaction occurring during the heat treatment process has a significant impact on the nutritional value of proteins (especially whey proteins). The specific mechanisms are as follows: 1) Decreased protein digestibility: The Maillard reaction modifies the amino sites of proteins through glycosylation, and the resulting steric hindrance will prevent digestive enzymes from approaching the cleavage sites of proteins, thereby reducing the sensitivity of proteins to enzymatic hydrolysis. This indicates that the protein structural changes caused by heat treatment may endow it with certain anti-digestive properties; 2) Decreased bioavailability of lysine: The lysine residues in whey proteins have high reactivity and are easily combined with the carbonyl groups of reducing sugars such as lactose and galactose. Whether it is the initial products of the Maillard reaction (such as lactuloselysine, fructoselysine) or the intermediate products (such as lysinoalanine), the lysine in them cannot be dissociated by digestive enzymes, resulting in a significant reduction in its bioavailability. The results of this research suggest that the heat treatment process in the production of infant formula powder may affect the digestion and absorption of proteins through the Maillard reaction, thereby reducing its nutritional value.

[0005] The research by Li Qian (Analysis of the components of bovine whey protein under different heat treatments and evaluation of its nutritional value [D]. Northeast Agricultural University, 2012.) shows that different heat treatment processes have a significant impact on the nutritional value of bovine whey proteins. The research data shows that in commercially available demineralized whey powder treated by spray drying (inlet temperature 180°C, outlet temperature 90°C), the loss rate of lysine is as high as 25.51%, which is 25 times that of whey pasteurized at 85°C / 15s and 15.28% higher than that of whey heat-treated at 95°C / 20min. This result confirms that with the increase in the intensity of heat treatment, the loss of lysine shows a significant upward trend. It is worth noting that the ineffective lysine formed during the heat treatment process (such as the bound lysine in Maillard reaction products) cannot be dissociated by digestive enzymes, and the increase in its content will directly reduce the protein nutritional value of demineralized whey powder. Since lysine is an essential amino acid for the growth and development of infants, when its content decreases, it will lead to an imbalance in the amino acid pattern of proteins, thereby reducing the bioavailability of proteins. This phenomenon is particularly crucial for infants who use formula milk powder as the sole or main protein source, and may have an adverse impact on their protein nutritional status. The results of this research suggest that during the production of infant formula milk powder, the intensity of heat treatment should be strictly controlled to maximize the retention of the nutritional value of whey proteins and ensure that infants obtain high-quality protein nutrition.

[0006] The Maillard reaction caused by overheating not only reduces the bioavailability of nutrients but also generates various potentially harmful by-products. This problem is particularly prominent in infant formula powder, where the content of Maillard reaction products is usually significantly higher than that in other dairy products. Since formula powder is the sole or main nutritional source for non-breastfed infants, this continuous high-level exposure to Maillard reaction products poses a food safety hazard that cannot be ignored. Although current long-term studies on the impact of Maillard reaction products on infant health are insufficient, several research findings deserve high attention: 1) The study by Li Y et al. (Whey protein processing influences formula-induced gut maturation in preterm pigs[J]. J Nutr, 2013, 143(12): 1934-1942.) showed that infant formula powder prepared with heat-treated whey protein affects the intestinal development of preterm piglets, specifically manifested as abnormal intestinal tissue structure, impaired function, and decreased barrier integrity, ultimately delaying the normal intestinal maturation process. 2) The study by Mericq V et al. (Maternally transmitted and food-derived glycotoxins: a factor preconditioning the young to diabetes[J]. Diabetes Care, 2010, 33(10): 2232-2237.) found that the plasma furosine level in formula-fed infants increased significantly, and this elevated state may persist into adulthood. This continuous exposure to Maillard reaction products may increase the risk of metabolic diseases such as diabetes by increasing oxidative stress and inflammatory responses. These research findings suggest that high-level exposure to Maillard reaction products in infant formula powder may have various adverse effects on infant growth and development, which urgently requires the high attention of the industry and researchers. To ensure the health of infants, it is necessary to further study the safety threshold of Maillard reaction products and optimize the production process to reduce their generation.

[0007] Whey protein is more likely to participate in the Maillard reaction and be glycated during heat treatment because its lysine residue content is significantly higher than that of casein. It is worth noting that the demineralized whey protein powder commonly added to infant formula has undergone multiple heat treatment processes including pasteurization, concentration, DSI sterilization, and spray drying during the raw material production stage. This cumulative heat treatment effect results in a significantly higher content of Maillard reaction products in infant formula than in ordinary dairy products. The research by Birlouez-Aragon I et al. (Assessment of protein glycation markers in infant formulas[J].Food Chem,2004,87(2):253-259.) provided empirical data for this. This research conducted a comparative analysis of 41 mainstream infant formulas, 7 kinds of cow milk treated with similar heat treatment, and 7 kinds of ordinary milk powders sold in the French, Spanish, and German markets. The results showed that: 1) the content of furosine in infant formula reached 2-3 times that of cow milk and ordinary milk powder; 2) the content of advanced glycation end products (AGEs) was 2-5 times that of the control samples; 3) based on the estimation of biochemical indicators, the lysine loss in formula powder was about 6 times that of fresh cow milk. These data fully illustrate that multiple heat treatments during the production of infant formula will significantly exacerbate the Maillard reaction, thereby affecting the nutritional quality of the product. This discovery has important guiding significance for optimizing the production process of infant formula.

[0008] As the basic raw material for infant formula powder, the nutritional components of cow's milk are significantly different from those of breast milk. To simulate the nutritional composition of breast milk, raw materials such as lactose powder, whey protein, and skim milk powder need to be added additionally during the production process of formula powder to adjust the protein and carbohydrate contents. To meet the requirements of industrial production, storage, and transportation, whey protein is usually added in the form of demineralized whey protein powder or concentrated whey protein powder. However, this processing method may have an important impact on the nutritional value of proteins. Multiple studies have confirmed that the nutritional loss of whey protein during processing and storage cannot be ignored: 1) The research by Li Xing (Research on the digestion and absorption mechanism of milk proteins during heat treatment and storage [D]. Harbin Institute of Technology, 2021.) showed that with the increase in heat treatment intensity and the extension of storage time, although the total amount of amino acids produced by the hydrolysis of milk proteins increased, the proportion of essential amino acids decreased significantly, resulting in the disruption of amino acid balance. Such changes may affect the utilization efficiency of proteins by infants. 2) The research by Li Qian (Analysis of the components of whey protein in cow's milk with different heat treatments and evaluation of its nutritional value [D]. Northeast Agricultural University, 2012.) specifically pointed out that demineralized whey powder needs to undergo multiple heat treatments and secondary spray drying during the production process of formula powder. This repeated processing will lead to: a significant increase in protein denaturation rate, a decrease in protein solubility, partial loss of functional properties, and a decrease in in vivo digestibility; these changes not only reduce the nutritional value of demineralized whey powder but also may affect the absorption and utilization of key nutrients by infants, having a potential adverse impact on their healthy growth. This finding suggests that in the production of infant formula powder, it is necessary to optimize the processing technology to maximize the retention of the nutritional value of proteins.

[0009] Currently, the production processes of infant formula milk powder mainly include wet process, dry process, and combined wet and dry process. For example:

[0010] CN116250570B discloses a preparation method of infant formula milk powder, which adopts a dry-wet combined process. Specifically, raw materials such as raw cow milk, lactose, whole milk powder, skim milk powder, whey protein powder, demineralized whey powder, α-lactalbumin powder, and sunflower seed oil are processed through procedures such as batching, filtration, homogenization, cooling, concentration sterilization, spray drying, fluidized bed drying and cooling to obtain semi-finished products. On the basis of the semi-finished products, raw materials such as DHA, ARA, lactoferrin, nucleotides, and probiotics are added for dry mixing to obtain the finished product. At the same time, the production methods reported in documents CN116158469B, CN103504025A, CN115769840A, CN117898337A, and CN102283289A all use deep-processed milk raw materials as the main ingredients, including whole milk powder, demineralized whey powder, skim milk powder, etc. These raw materials have undergone multiple high-intensity heat treatments during the primary processing, resulting in the formation of Maillard reaction products. When these raw materials are used in the production of infant formula milk powder, they need to go through heat treatment procedures such as DSI sterilization, concentration, and spray drying, resulting in further accumulation of Maillard reaction products. This multi-stage and repetitive heat treatment process will cause a significant increase in the content of Maillard reaction products in the final product, which may have an adverse impact on the product quality and nutritional value.

[0011] CN101984836A discloses a method for producing infant formula milk powder by dry process. The process is as follows: First, lactose is mixed with vegetable oil, homogenized and emulsified, evaporated and concentrated, and spray dried to make plant fat powder. Then, the plant fat powder is mixed with whole milk powder, skim milk powder, whey protein powder, and nutrients such as ARA, DHA, lactoferrin, nucleotides, taurine, and choline through a dry mixing process. However, this method has the following potential problems: 1) Accumulation of Maillard reaction products: The deep-processed milk raw materials such as whole milk powder, skim milk powder, and whey protein powder used may undergo Maillard reaction during storage, affected by factors such as moisture content, water activity (Aw), temperature, sugar and amino acid composition. Among them, temperature and water activity are the key influencing factors - an increase in temperature will significantly accelerate the Maillard reaction, and water activity (Aw>0.3) will further promote this reaction. Therefore, with the extension of storage time, the content of Maillard reaction products in the raw materials may continue to increase, thus affecting the quality of the final product; 2) Problems of mixing uniformity and nutrient distribution: The mixing uniformity of the dry process is usually not as good as that of the wet process, which may lead to uneven distribution of nutrients (such as ARA, DHA, lactoferrin, etc.) in the finished product, thus affecting the nutritional stability and batch consistency of the product. Summary of the Invention

[0012] Problems to be Solved by the Invention

[0013] As described above, formula milk powder, especially infant formula milk powder, as the sole and main food for infants in the early stage of life who are not breastfed, the quality of its nutrients is particularly important. During the production process of infant formula milk powder, repeated overheating treatment, although it helps with microbial safety and eating convenience, may reduce the digestion and utilization efficiency of nutrients such as protein, lactose, fat, and vitamins. Research shows that Maillard reaction products (MRPs) mainly come from the strong heat treatment during the production process of infant formula milk powder, and high-intensity heat treatment not only increases the degree of denaturation of whey protein but also reduces its digestive absorption rate in the body.

[0014] Traditional production processes usually use solid ingredients such as skim milk powder, demineralized whey powder, and concentrated whey protein powder for mixing, homogenization, etc. to obtain the final formula milk powder, which has high efficiency. However, in the acquisition of these powder raw materials, an increase in the Maillard reaction may also occur due to multiple heat experiences or long-term storage. In addition, in the process of producing formula milk powder from liquid milk sourced from animal milk, although the introduction of multiple heating and spraying processes can be avoided, different heat experiences may also exist in various raw materials, especially during the separation of various liquid raw materials from animal milk.

[0015] Therefore, there are concerns about the increase in Maillard reactants and the increase in the denaturation rate of whey protein (affecting digestion and absorption) in the above-mentioned various formula milk powder processing processes. As a result, not only will there be a loss of nutrition, but there is also a tendency for the product's reconstitution properties to decline (reducibility in solubility and stability). Therefore, how to reduce the heat treatment intensity during the production process of infant formula milk powder is the key to reducing Maillard reaction products and maintaining the natural structure of whey protein.

[0016] Furthermore, for the raw materials prepared by the usual enzymatic method, it is generally considered that since they hardly undergo high-temperature treatment during the preparation process, there are few concerns about the degree of Maillard reaction of their products. However, with the continuous deepening of industrial practice, the inventors have also found that although the treatment is considered to be carried out under mild conditions, there may also be factors promoting the Maillard reaction. This is mainly due to the complexity of the Maillard reaction itself. Specifically, for the process involving enzymes, it needs to be carried out under certain pH values and bioactive environments. The action of enzymes on proteins is complex. Although the action of enzymes on proteins does not directly produce an obvious Maillard reaction, it may make the subsequent Maillard reaction of the product easier due to the bio-chemical action of this process. However, the reality is that it is still difficult to establish a more definite relationship between the enzyme reaction and the Maillard reaction.

[0017] During the research process of the present invention, it was unexpectedly found that, on the basis of meeting various hygienic requirements and basic nutrient formulas, by using all liquid protein raw materials as feedstock and combining with a mild heat treatment process, the Maillard reaction products and the denaturation rate of whey protein in infant formula milk powder can be effectively reduced, while the reconstitution property and the digestion and absorption performance of the product are improved. In this process, a liquid whey raw material obtained by treating with rennet from animal or plant sources is used, and further desalted by electrodialysis, thereby inhibiting the promoting effect of the enzyme treatment process on the subsequent Maillard reaction.

[0018] This technology provides an innovative solution for the production of safer and more nutritious formula milk powder, especially suitable for non-breastfed infants who are sensitive to protein.

[0019] Solutions for Solving the Problems

[0020] In order to solve the above technical problems, the present invention adopts a process route of using all liquid protein raw materials as feedstock. In particular, an enzyme process and an electrodialysis desalting process are combined to obtain desalted liquid whey as part of the raw materials, and the traditional high-temperature treated dry powder raw materials are abandoned, thereby producing infant formula milk powder with high freshness, low Maillard reaction products, and high digestibility and absorption rate.

[0021] [1]. The present invention provides a method for preparing formula milk powder, wherein the method comprises:

[0022] A mixing step of mixing a base milk raw material liquid, a skim milk raw material liquid, a desalted whey raw material liquid, and optionally other allowable non-temperature-sensitive components that can be added to obtain a mixed material;

[0023] A spray drying step of spray drying the mixed material to obtain a powder;

[0024] Wherein, in the mixing step:

[0025] The base milk raw material liquid is a directly obtained from an animal and pasteurized emulsion;

[0026] The skim milk raw material liquid is an emulsion obtained by centrifugally defatting animal milk;

[0027] The desalted whey raw material liquid is an emulsion obtained by whey separation and whey desalting of animal milk, and the whey separation is carried out under the action of rennet, and the whey desalting is to remove the salts in the whey by electrodialysis desalting; the rennet is any one or more of proteases from animal or plant sources.

[0028] [2]. According to the method described in [1], wherein the base milk raw material liquid, the skim milk raw material liquid, and the desalted whey raw material liquid are all from cow milk, goat milk or mare's milk.

[0029] [3]. According to the method described in [1] or [2], in the preparation of the skim milk raw material liquid: after centrifugal defatting, it is subjected to one or both of pasteurization and membrane concentration to obtain the skim milk raw material liquid.

[0030] [4]. According to the method described in any one of [1] to [3], in the preparation of the desalted whey raw material liquid: the whey separation is carried out by curd filtration treatment; through the electrodialysis desalination treatment, the conductivity of the desalted whey raw material liquid is 1.5 mS / cm or less.

[0031] [5]. According to the method described in [4], between the curd filtration treatment and the electrodialysis treatment, it further includes a treatment process of a nanofiltration membrane to concentrate the whey liquid to be electrodialyzed.

[0032] [6]. According to the method described in any one of [1] to [5], after the powder is obtained by spray drying, the powder is further mixed with optional other temperature-sensitive components that are allowed to be added.

[0033] [7]. According to the method described in any one of [1] to [6], the mixing step includes a homogenization treatment.

[0034] [8]. According to the method described in any one of [1] to [7], between the mixing step and the spray drying step, it further includes one or both of a composition adjustment step and a sterilization step.

[0035] [9]. According to the method described in any one of [1] to [8], wherein

[0036] the dry matter content in the skim milk raw material liquid is 9 to 25% by mass, and the fat content is 0.1% by mass or less;

[0037] the dry matter content in the mixed material to be spray dried is 40 to 60% by mass.

[0038]

[10] . According to the method described in any one of [1] to [9], the content of furosine in the formulated milk powder is 520 mg / 100 g of protein or less.

[0039] Effects of the Invention

[0040] By implementing the above technical solutions, the present invention has achieved the following technical effects:

[0041] 1) Avoid multiple heat treatments: Adopt a process route of feeding fully liquid protein raw materials. In particular, combine an enzymatic process with an electrodialysis desalination process to obtain desalted liquid whey as part of the raw materials, and no longer use raw materials such as skim milk powder, desalted whey powder, and concentrated whey protein powder that have undergone repeated high-temperature treatments, reducing the occurrence of the Maillard reaction and retaining the natural structure of proteins to the greatest extent.

[0042] 2) Reduce whey protein denaturation: Adopt low-temperature evaporation concentration and optimize the spray drying process (such as reducing the exhaust air temperature) to reduce protein thermal denaturation; the natural conformation retention degree of whey protein in the product is high, and the digestion and absorption rate is significantly better than that of products using traditional processes.

[0043] 3) Reduce Maillard reaction products (MRPs): Compared with traditional processes, the content of harmful substances such as lysinoalanine in the formula milk powder of the present invention is significantly reduced; it is closer to the protein digestion mode of breast milk, reducing potential health risks (such as metabolic burden, intestinal irritation).

[0044] 4) Improve the reconstitution performance: Due to the low degree of protein denaturation, the product has better solubility and dispersibility, reduces caking phenomena, and improves the feeding experience. Description of the Drawings

[0045] Figure 1 : Process flow chart for preparing the formula milk powder of the embodiment of the present invention;

[0046] Figure 2 : Evaluation criteria for dissolution state;

[0047] Figure 3 : Evaluation criteria for white spots. Detailed Embodiments

[0048] The following will detail various exemplary embodiments, features, and aspects of the present invention. The special term "exemplary" here means "serving as an example, embodiment, or illustrative". Any embodiment described as "exemplary" here does not have to be construed as superior to or better than other embodiments.

[0049] In addition, to better illustrate the present invention, numerous specific details are given in the following detailed embodiments. Those skilled in the art should understand that the present invention can still be implemented without some specific details. In other instances, methods, means, equipment, and steps well-known to those skilled in the art are not described in detail to highlight the gist of the present invention.

[0050] Unless otherwise stated, the units used in this specification are all international standard units, and the numerical values and numerical ranges appearing in the present invention should be understood to include the inevitable systematic errors in industrial production.

[0051] In this specification, the meaning expressed by "may" includes both the meaning of performing a certain process and the meaning of not performing a certain process.

[0052] In this specification, the "some specific / preferred embodiments", "other specific / preferred embodiments", "embodiments", etc. mentioned refer to the specific elements (for example, features, structures, properties, and / or characteristics) related to the embodiment, which are included in at least one of the embodiments described herein, and may exist in other embodiments or may not exist in other embodiments. Additionally, it should be understood that the elements may be combined in various embodiments in any suitable manner.

[0053] In this specification, the numerical range expressed by "numerical value A to numerical value B" refers to the range including the endpoint numerical values A and B.

[0054] In this specification, the numerical range expressed by "above" or "below" refers to the numerical range including this number.

[0055] In this specification, the use of "optional" or "optionally" means that certain substances, components, execution steps, applied conditions, and other factors are used or not used.

[0056] In this specification, the terms "comprise", "have", "include", or "contain" may refer to inclusive or open-ended, and do not exclude additional, unrecited elements or method steps. At the same time, "comprise", "have", "include", or "contain" may also represent a closed type, excluding additional, unrecited elements or method steps.

[0057] In this specification, the term "about" may mean: a value includes the standard deviation of the error of the device or method used to measure the value. The numerical ranges and parameters used to define the present invention are all approximate numerical values, and the relevant numerical values in the specific embodiments have been presented as precisely as possible here. However, any numerical value inevitably contains the standard deviation caused by the aforementioned test device or method. Therefore, unless otherwise clearly stated, it should be understood that all ranges, quantities, numerical values, and percentages used in the present invention are modified by "about". Here, "about" generally means that the actual numerical value is within ±2%, ±1%, or ±0.5% of a certain specific numerical value or range.

[0058] In this specification, "solid content" and "dry matter" have the same meaning, referring to the total solid content in food, including soluble solid content and insoluble solid content.

[0059] In this specification, the "concentration multiple" mentioned refers to the weight ratio (or volume ratio) of the feed liquid before membrane filtration to the membrane filtration retentate during the membrane filtration separation process, where the feed liquid before membrane filtration = membrane filtration retentate + membrane filtration permeate.

[0060] In this specification, unless otherwise specified, the "conductivity" of the present invention refers to the conductivity at room temperature.

[0061] In this specification, unless otherwise specified, the "normal temperature" or "room temperature" used generally refers to the temperature at 23 ± 2 °C.

[0062] The present invention provides a method for preparing formula milk powder, wherein the method includes:

[0063] A mixing step of mixing the base milk raw material liquid, skim milk raw material liquid, demineralized whey raw material liquid, and optionally other allowable non-temperature-sensitive components that can be added to obtain a mixed material;

[0064] A spray drying step of spray drying the mixed material to obtain a powder.

[0065] Mixing Steps

[0066] In the mixing step of the present invention, the base milk raw material liquid, skim milk raw material liquid, demineralized whey raw material liquid, and optionally other allowable non-temperature-sensitive components that can be added are mixed to obtain a mixed material.

[0067] (Base milk raw material liquid)

[0068] In the present invention, the base milk raw material liquid is a directly animal-derived, pasteurized emulsion.

[0069] In some specific embodiments, the milk raw material of the base milk raw material liquid is from cow milk, goat milk, horse milk, or their colostrums, etc. Preferably, it can be cow milk or goat milk, and more preferably, it can be cow milk.

[0070] Specifically, the preparation process of the base milk raw material liquid is as follows:

[0071] (1) Milk raw material acceptance: Select raw cow milk that meets the standards as the raw material; in some specific embodiments, the total number of colonies of the milk raw material is controlled within the range that meets the relevant safety standards. For example, the total number of colonies of the milk raw material is controlled below 1×10 5 cfu / mL.

[0072] (2) Preheating treatment: Preheat the raw cow milk to 40 - 60 °C to optimize the subsequent milk clarification effect.

[0073] (3) Milk clarification and sterilization: Sterilize and remove impurities from the preheated raw cow milk. Typically, a milk clarifier can be used for milk clarification and sterilization.

[0074] (4) Pasteurization: Maintain at 80 - 90 °C for 10 - 20 s, and then rapidly cool to 6 - 10 °C to ensure effective killing of pathogenic bacteria while maximizing the retention of nutrients and ensuring product freshness.

[0075] In some specific embodiments, the dry matter content in the base milk raw material liquid is 10 - 15% by mass, for example, it can be 10% by mass, 11% by mass, 12% by mass, 13% by mass, 14% by mass, 15% by mass, etc.

[0076] (Skim milk raw material liquid)

[0077] In the present invention, the skim milk raw material liquid is an emulsion obtained by centrifugal defatting of animal milk.

[0078] In some specific embodiments, the animal milk is from cow milk, goat milk, horse milk or their colostrums, etc. Preferably, it can be cow milk or goat milk, and more preferably, it can be cow milk.

[0079] In some embodiments, in the preparation of the skim milk raw material liquid: after centrifugal defatting, it is subjected to one or two treatments of pasteurization and membrane concentration to obtain the skim milk raw material liquid.

[0080] Specifically, the preparation process of the skim milk raw material liquid is as follows:

[0081] (1) Acceptance of milk raw materials: Select raw cow milk that meets the standards; in some specific embodiments, the total number of colonies of the milk raw materials is controlled within the range that meets the relevant safety standards. For example, the total number of colonies of the milk raw materials is controlled below 1×10 5 cfu / mL.

[0082] (2) Preheating treatment: Preheat the above-mentioned raw cow milk to 40 - 60 °C to optimize the subsequent milk clarification effect.

[0083] (3) Centrifugal defatting: Perform defatting separation on the preheated raw cow milk at a rotation speed of 4500 - 5500 r / min. Typically, a separator can be used for centrifugal defatting treatment.

[0084] (4) Pasteurization: Maintain at 80 - 90 °C for 10 - 20 s, and then rapidly cool to 6 - 10 °C to ensure effective killing of pathogenic bacteria while maximizing the retention of nutrients and ensuring product freshness.

[0085] (5) Membrane concentration: Concentrate the pasteurized skim milk under an operating pressure of 20 - 30 bar. Typically, a reverse osmosis (RO) membrane can be used for concentration treatment.

[0086] In some specific embodiments, the dry matter content in the skim milk raw material liquid is 9-25% by mass, preferably 15-20% by mass, and can be, for example, 10% by mass, 12% by mass, 15% by mass, 18% by mass, 20% by mass, 22% by mass, 25% by mass, etc.; the fat content is 0.1% by mass or less, preferably 0.09% by mass or less, more preferably 0.07% by mass or less, and further preferably 0.06% by mass or less.

[0087] (Desalted whey raw material liquid)

[0088] In the present invention, the desalted whey raw material liquid is an emulsion obtained by whey separation and whey desalination of animal milk, and the whey separation is carried out under the action of rennet, and the whey desalination is to remove the salts in the whey by electrodialysis desalination.

[0089] In some embodiments, the rennet selected in the present invention can specifically cleave the peptide bond between phenylalanine at position 105 and methionine at position 106 of κ-casein in milk. Rennet from different sources has different thermal stabilities, and there are significant differences in its inactivation temperature, and this characteristic difference will directly affect the freshness performance of the product. The inventor found during the research process that the whey obtained after the action of microbial rennet often has an unpleasant smell and taste, and its sensory quality is significantly lower than that of animal-derived rennet. In some embodiments, the rennet is any one or more of animal-derived proteases (such as calf rennet), plant-derived proteases (such as papain, ficin, bromelain, zingibain, albizzia protease, artichoke protease, etc.).

[0090] In some specific embodiments, the animal milk comes from cow milk, goat milk, horse milk or their colostrums, etc., preferably cow milk or goat milk, and more preferably cow milk.

[0091] In some specific embodiments, in the preparation of the desalted whey raw material liquid: the whey separation is carried out by coagulation filtration treatment; the electrodialysis desalination treatment makes the conductivity of the desalted whey raw material liquid 1.5 mS / cm or less.

[0092] In some specific embodiments, between the coagulation filtration treatment and the electrodialysis treatment, a nanofiltration membrane treatment process is further included to concentrate the whey liquid to be electrodialyzed.

[0093] Specifically, the preparation process of the desalted whey raw material liquid is as follows:

[0094] (1) Raw milk raw material acceptance: Select raw cow milk that meets the standards as the raw material; in some specific embodiments, the total number of colonies of the milk raw material is controlled within the range that meets the relevant safety standards. For example, the total number of colonies of the milk raw material is controlled below 1×10 5 cfu / mL.

[0095] (2) Preheating treatment: Preheat the above-mentioned raw cow milk to 40 - 60 °C to optimize the subsequent milk clarification effect.

[0096] (3) Centrifugal defatting: Carry out defatting separation on the preheated raw cow milk at a rotational speed of 4500 - 5500 r / min. Typically, a separator can be used for centrifugal defatting treatment. Preferably, in the skim milk obtained through centrifugal defatting treatment, the fat content can be 0.1% by mass or less, preferably 0.09% by mass or less, more preferably 0.07% by mass or less, and further preferably 0.06% by mass or less.

[0097] (4) Pasteurization: Maintain at 80 - 90 °C for 10 - 20 s, and quickly cool to 6 - 10 °C to ensure effective killing of pathogenic bacteria while maximizing the retention of nutrients and ensuring product freshness.

[0098] (5) Whey separation: Carry out curd filtration on the pasteurized skim milk to obtain whey.

[0099] In some embodiments, the curd filtration includes curdling the pasteurized skim milk under the action of rennet and then performing filtration treatment to separate casein from whey.

[0100] In some embodiments, the addition amount of rennet is 0.003% - 0.006% of the total mass of the skim milk, preferably 0.004% - 0.005%.

[0101] In some embodiments, in the step of whey separation, after adding rennet to the skim milk and mixing evenly, curdling is carried out, and the curdling time is controlled to be 15 - 90 min, preferably 30 - 60 min, and more preferably 35 - 50 min.

[0102] In order to give fuller play to the role of rennet, in some embodiments, in the step of whey separation, after adding rennet, the curdling temperature is controlled to be 30 - 50 °C.

[0103] The filtrate obtained after filtration treatment can be sterilized to remove bacteria. There is no particular limitation on the specific method of sterilization treatment, and it can be processed using the usual pasteurization method, such as steam injection sterilization.

[0104] In addition, in the above-mentioned whey separation step, the sterilization treatment can not only effectively inactivate microorganisms, but also play a role in inactivating enzymes. The selection of the sterilization time and temperature is determined according to the enzyme with the highest requirements, and at the same time, it is necessary to ensure that the protein components in the solution do not denature due to heating.

[0105] In some specific embodiments, the sterilization temperature can be 80-100 °C, preferably 80-90 °C, and the sterilization time can be adjusted according to the sterilization temperature. The sterilization time is relatively short at high temperatures and relatively long at low temperatures. In some specific embodiments of the present invention, the sterilization time can be 3 s to 5 min, preferably 10 s to 30 s.

[0106] (6) Nanofiltration concentration: The whey solution is concentrated by nanofiltration membrane to obtain concentrated whey solution. In the nanofiltration concentration of the present invention, in addition to further concentrating the skimmed and casein-free whey, it can also play a role in removing some inorganic salts.

[0107] In some specific embodiments, the conditions of the nanofiltration concentration include: the molecular weight cut-off of the nanofiltration membrane is 100-500 Da, preferably 150-300 Da; the concentration multiple is 4-10 times, preferably 4-8 times; the operating temperature is 4-20 °C, preferably 8-20 °C. In principle, there is no particular limitation on the material of the nanofiltration membrane. In some preferred embodiments, the nanofiltration membrane can be made of polyethersulfone.

[0108] In some specific embodiments, in the concentrated whey solution, the solid content is 15-25% by mass, preferably 18-25% by mass; and, calculated on a dry weight basis, the protein content is 10-20% by mass, preferably 10-15% by mass.

[0109] In some specific embodiments, before the nanofiltration concentration treatment, according to needs, it further includes a step of ultrafiltration of the whey solution. According to the proportion of raw material components, the step of ultrafiltration to remove some lactose and minerals in the whey solution can be added to better ensure that the protein content of the final product meets the requirement of ≥10%.

[0110] In some specific embodiments, the conditions of the ultrafiltration include: the molecular weight cut-off of the ultrafiltration membrane is 5000-10000 Da; the operating temperature is 4-20 °C, preferably 10-20 °C. In principle, there is no particular limitation on the material of the ultrafiltration membrane. In some preferred embodiments, the ultrafiltration membrane can be made of polyethersulfone.

[0111] (6) Whey desalination: The concentrated whey solution is subjected to electrodialysis treatment until the conductivity is below 1.5 mS / cm, preferably 0.5-1.5 mS / cm, to obtain desalted whey solution.

[0112] In some specific embodiments, the conditions for electrodialysis include: the operating temperature is 8 - 20 °C, preferably 10 - 20 °C; the initial voltage is 10 - 30 V, preferably 15 - 25 V; the operating pH is controlled at 6 - 7, preferably 6.5 - 6.8. Appropriately adjusting the pH to acidic can increase the solubility of calcium while ensuring that protein denaturation and precipitation do not occur due to too low pH, improve the operating efficiency of the electrodialysis equipment, extend the operating time, and thereby reduce the cleaning difficulty of the equipment.

[0113] In some specific embodiments, in the desalted whey raw material liquid, the dry matter content is 15 - 25% by mass, preferably 18 - 25% by mass. For example, it can be 15% by mass, 16% by mass, 17% by mass, 18% by mass, 19% by mass, 20% by mass, 21% by mass, 22% by mass, 23% by mass, 24% by mass, 25% by mass, etc.; and, based on dry weight, the protein content is 10 - 20% by mass, preferably 10 - 15% by mass. For example, it can be 10% by mass, 12% by mass, 15% by mass, 18% by mass, 20% by mass, etc.

[0114] In some specific embodiments, the non-temperature-sensitive components include one or more of lactose, edible oils, oligosaccharides, vitamin supplements, mineral supplements, and nutrient supplements; the edible oils include one or more vegetable oils.

[0115] The present invention does not particularly limit the specific sources of the above non-temperature-sensitive components. For example, the finished products of each raw material can be purchased through commercial channels, or can be prepared by methods such as biological fermentation and physical purification.

[0116] In some specific embodiments, the vegetable oil is selected from one or more of soybean oil, sunflower oil, coconut oil, linseed oil, corn oil, rapeseed oil, and walnut oil, and can also be a blended oil formed by multiple oils. For example, it can be a blended oil formed by soybean oil, sunflower oil, coconut oil, and linseed oil.

[0117] In some specific embodiments, the oligosaccharides include one or more of galactooligosaccharides, fructooligosaccharides, isomaltooligosaccharides, and xylooligosaccharides, preferably galactooligosaccharides and fructooligosaccharides.

[0118] In some specific embodiments, the vitamin supplement is selected from one or more of vitamin A, vitamin D, vitamin E, vitamin K1, vitamin B1, vitamin B2, vitamin B6, vitamin B12, vitamin C, niacin, folic acid, pantothenic acid, biotin, and taurine, and can also be a compound vitamin formed by multiple vitamins. For example, it can be a compound vitamin formed by vitamin A, vitamin D, vitamin E, vitamin K1, vitamin B1, vitamin B2, vitamin B6, vitamin B12, vitamin C, niacin, folic acid, pantothenic acid, biotin, and taurine.

[0119] In some specific embodiments, the mineral supplement is selected from one or more of calcium citrate, calcium hydrogen phosphate, magnesium sulfate, ferric pyrophosphate, zinc sulfate, manganese sulfate, potassium iodate, copper sulfate, and sodium selenite, and can also be a compound mineral formed by multiple minerals. For example, it can be a compound mineral formed by calcium citrate, calcium hydrogen phosphate, magnesium sulfate, ferric pyrophosphate, zinc sulfate, manganese sulfate, potassium iodate, copper sulfate, and sodium selenite.

[0120] In some specific embodiments, the nutrient supplement is selected from one or more of choline chloride, lutein, inositol, and L-carnitine, and can also be a compound nutrient formed by multiple nutrients. For example, it can be a compound nutrient formed by choline chloride, lutein, inositol, and L-carnitine.

[0121] In some specific embodiments, the mixing step includes a homogenization treatment.

[0122] In some specific embodiments, the conditions for mixing include: temperature is 40 - 50 °C, pressure is -(0.4 - 0.9) bar, and time is 40 - 50 min.

[0123] In some specific embodiments, the conditions for homogenization include: temperature is 50 - 60 °C, and pressure is 230 - 250 bar.

[0124] Spray Drying Steps

[0125] In the spray drying step of the present invention, the mixed material obtained in the mixing step is spray dried to obtain a powder.

[0126] In some specific embodiments, between the mixing step and the spray drying step, there is also included one or two of a composition adjustment step and a sterilization step. Among them, the composition adjustment step and the sterilization step can also be completed in one step (such as a multi-effect evaporation concentration system). Further, the sterilization method can be DSI sterilization, and the conditions for sterilization include: temperature is 85 - 97 °C, and time is 5 - 15 s.

[0127] In some specific embodiments, the dry matter content in the mixed material to be spray-dried is 40 to 60% by mass, for example, it can be 40% by mass, 42% by mass, 44% by mass, 46% by mass, 48% by mass, 50% by mass, 52% by mass, 54% by mass, 56% by mass, 58% by mass, 60% by mass, etc.

[0128] In some specific embodiments, the conditions for the spray drying include: the inlet air temperature is 120 to 190 °C, and the outlet air temperature is 65 to 95 °C.

[0129] In some specific embodiments, after the powder is obtained by the spray drying, the powder is further mixed with optional other temperature-sensitive components that are allowed to be added.

[0130] In some specific embodiments, the temperature-sensitive components include one or more of substances such as polyunsaturated fatty acid supplements, lactoferrin, probiotics, nucleotides, etc.

[0131] In some specific embodiments, the polyunsaturated fatty acid supplement includes arachidonic acid oil powder and / or docosahexaenoic acid oil powder.

[0132] In some specific embodiments, the arachidonic acid oil powder refers to a powder product processed from arachidonic acid oil (which can be derived from Mortierella alpina species and obtained through biologic fermentation) as the raw material, adding other food raw materials and food additives and other auxiliary materials, such as adding whey protein powder, whey powder, modified starch, maltodextrin, lactose, granulated sugar, arabic gum, sodium octenyl succinate starch, sodium caseinate, vitamin E, ascorbyl palmitate, etc. Among them, the fat content in the arachidonic acid oil powder is not less than 20% by mass, and the content of arachidonic acid is not less than 10% by mass.

[0133] In some specific embodiments, the docosahexaenoic acid oil powder refers to a powder product processed from docosahexaenoic acid oil (which can be derived from Schizochytrium sp., Thraustochytrium aureum, Crypthecodinium cohnii and other species and obtained through biologic fermentation) as the raw material, adding other food raw materials and food additives and other auxiliary materials, such as adding whey protein powder, whey powder, modified starch, maltodextrin, lactose, granulated sugar, arabic gum, gelatin, sodium octenyl succinate starch, sodium caseinate, vitamin E, ascorbyl palmitate, etc. Among them, the fat content in the docosahexaenoic acid oil powder is not less than 20% by mass, and the content of docosahexaenoic acid is not less than 7% by mass.

[0134] Other Steps

[0135] The preparation method of the present invention is not limited to the above steps. Within the scope not affecting the effects of the present invention, other steps may also be included as needed. For example, in order to improve the product reliability, the preparation method of the present invention may further include a sterile filling step and a finished product step. The sterile filling step is the step of aseptically filling the powder prepared by the above steps into a packaging container. As the packaging container, there is no particular limitation as long as it can be used in the food industry. The finished product step refers to the steps of online inspection, coding, boxing, coding, palletizing the filled product as needed and then storing it in a warehouse.

[0136] In some specific embodiments, the denaturation rate of whey protein in the formula milk powder is 14% or less, preferably 13.5% or less, and more preferably 13% or less.

[0137] In some specific embodiments, the content of lysinoalanine in the formula milk powder is 520 mg / 100 g protein or less, preferably 510 mg / 100 g protein or less, and more preferably 500 mg / 100 g protein or less.

[0138] Example

[0139] The embodiments of the present invention will be described in detail below in conjunction with examples. However, those skilled in the art will understand that the following examples are only used to illustrate the present invention and should not be regarded as limiting the scope of the present invention. For those not specified in the examples, they are carried out under conventional conditions or conditions recommended by the manufacturer. Those reagents or instruments not specified by the manufacturer can be obtained as conventional products through commercial purchase.

[0140] Example 1:

[0141] 1. Preparation of skim milk

[0142] The raw milk that has passed the acceptance inspection is first preheated to 50 °C, and then enters a separator for defatting at a rotational speed of 5000 r / min. It is required that the fat content of the skim milk is <0.1%. After passing the inspection, the skim milk is pasteurized at a temperature of 85 °C for 15 s, and the outlet temperature is controlled at 8 °C;

[0143] After pasteurization, the skim milk is concentrated through an RO membrane. The operating pressure is 25 bar, the outlet dry matter is controlled at 10%, and the temperature is 8 °C. The concentrated skim milk enters a milk tank for temporary storage.

[0144] 2. Preparation of enzymatically desalted whey

[0145] (1) Defatting of raw milk

[0146] The qualified raw milk is first preheated to 50°C and then enters a separator where it is defatted at a rotational speed of 5000 r / min. The fat content of the skim milk is required to be <0.1%. After passing the qualification, the skim milk is pasteurized at 85°C for 15 s, and the outlet temperature is controlled at 8°C.

[0147] (2) Curd filtration

[0148] According to the amount of skim milk, a quantitative Caglificio Clerici rennet (abomasum enzyme, bovine pepsin, activity 1:100000) is added at a mass ratio of 0.0045%, and the mixture is stirred evenly. The curdling process lasts for 40 min. After curdling, the whey is collected, filtered through a 50-μm membrane, and then treated by pasteurization to inactivate the enzyme at 85°C for 15 s to obtain whey.

[0149] (3) Ultrafiltration standardization

[0150] The obtained whey is then subjected to ultrafiltration standardization. The ultrafiltration membrane is made of polyethersulfone, with a molecular weight cut-off of 5000 - 10000 Da. The operating temperature is 15°C, and the protein content in the outlet liquid is controlled to reach 12% of the total solids.

[0151] (4) Nanofiltration concentration

[0152] The whey after ultrafiltration standardization is concentrated through a nanofiltration membrane. The molecular weight cut-off of the nanofiltration membrane is 100 - 500 Da, and the concentration multiple is about 4 times. The operating temperature is 15°C. The requirement for the nanofiltration outlet is that the solids content is 15%.

[0153] (5) Electrodialysis desalination

[0154] The concentrated whey is desalinated by electrodialysis until the conductivity drops to 1.0 mS / cm to obtain desalted whey. The operating temperature of electrodialysis is 15°C, the initial voltage is 20 V, and the operating pH is controlled at 6.5.

[0155] 3. Preparation of pasteurized milk

[0156] The qualified raw milk is first preheated to 50°C, then sterilized and clarified by a clarifier, and then pasteurized at 85°C for 15 s. The outlet temperature is controlled at 8°C.

[0157] 4. Mixing and homogenization

[0158] According to requirements, 2200 kg of pasteurized milk (270 kg of dry matter), 1700 kg of skim milk (dry matter content of 10%), and 833 kg of desalted whey (dry matter content of 15%) are pumped into a vacuum mixer and circulated for mixing at -0.9 bar and 45°C. During the process, 130 kg of edible vegetable blended oil (soybean oil, sunflower oil, coconut oil, linseed oil), 200 kg of lactose, 75 kg of galactooligosaccharides, 6 kg of calcium citrate, 5 kg of fructooligosaccharides, 1 kg of calcium hydrogen phosphate, 3 kg of vitamin premix (vitamin A, vitamin D, vitamin E, vitamin K1, vitamin B1, vitamin B2, vitamin B6, vitamin B12, vitamin C, niacin, folic acid, pantothenic acid, biotin, taurine), 2 kg of choline chloride, 2 kg of mineral premix (magnesium sulfate, ferric pyrophosphate, zinc sulfate, manganese sulfate, potassium iodate, copper sulfate, sodium selenite), and 1 kg of nutrient premix (lutein, inositol, L-carnitine) are added. The mixing time lasts for 45 minutes, and then the mixed liquid is preheated to 55°C through a plate heat exchanger, homogenized at a pressure of 240 bar, cooled to 8°C through a plate heat exchanger after homogenization, and stored. The theoretical dry matter content of the above mixed liquid is 19%. Due to the presence of material top water and water top material during the production process, the actual dry matter content is 14.8%. Approximately 1.5 tons of process water enters the mixed liquid during the production process.

[0159] 5. Evaporation and Concentration

[0160] The mixed liquid enters the evaporator for concentration. Operating conditions: DSI sterilization temperature of 90°C, sterilization time of 10 s, body vacuum of -950 mbar, temperature of the first effect body: 70°C, temperature of the second effect body: 65°C, temperature of the third effect body: 60°C, and the outlet liquid concentration is controlled at 50% to obtain a mixed material.

[0161] 6. Spray Drying

[0162] The mixed material is preheated to 75°C, pumped into the drying tower by a high-pressure pump for spray drying, with an inlet air temperature of 180°C and an outlet air temperature of 75°C. After secondary drying and cooling in a dynamic fluidized bed, a semi-finished product powder is obtained and enters the powder silo for temporary storage.

[0163] 7. Dry Mixing and Packaging

[0164] Take 990 kg of semi-finished product powder, 5 kg of docosahexaenoic acid oil powder (7%), and 5 kg of arachidonic acid oil powder (10%) for dry mixing, and then fill into cans after completion.

[0165] Example 2:

[0166] 1. Preparation of Skim Milk

[0167] The qualified raw milk is first preheated to 50°C and then enters a separator for defatting at a rotational speed of 5000 r / min. The defatted milk is required to have a fat content of <0.1%. After passing the inspection, the defatted milk is pasteurized at 85°C for 15 s, and the outlet temperature is controlled at 8°C.

[0168] After pasteurization, the defatted milk is concentrated through an RO membrane at an operating pressure of 25 bar, with the outlet dry matter controlled at 25% and the temperature at 8°C. The concentrated defatted milk then enters a milk tank for temporary storage.

[0169] 2. Preparation of Enzymatic Desalted Whey

[0170] (1) Defatting of Raw Milk

[0171] The qualified raw milk is first preheated to 50°C and then enters a separator for defatting at a rotational speed of 5000 r / min. The defatted milk is required to have a fat content of <0.1%. After passing the inspection, the defatted milk is pasteurized at 85°C for 15 s, and the outlet temperature is controlled at 8°C.

[0172] (2) Curd Filtration

[0173] According to the amount of defatted milk, a quantitative Caglificio Clerici rennet (abomasum enzyme, bovine pepsin, activity 1:100000) is added at a mass ratio of 0.0045%. After mixing evenly, the curdling process lasts for 40 min. After the curdling is completed, the whey is collected, filtered through a 50-μm membrane, and then subjected to pasteurization to inactivate the enzyme at 85°C for 15 s to obtain whey.

[0174] (3) Ultrafiltration Standardization

[0175] The obtained whey is then subjected to ultrafiltration standardization. The ultrafiltration membrane is made of polyethersulfone, with a cut-off molecular weight of 5000 - 10000 Da, an operating temperature of 15°C, and the protein content in the outlet liquid is controlled to reach 12% of the total solids.

[0176] (4) Nanofiltration Concentration

[0177] The whey after ultrafiltration standardization is further concentrated through a nanofiltration membrane. The cut-off molecular weight of the nanofiltration membrane is 100 - 500 Da, the concentration multiple is about 7 times, and the operating temperature is 15°C. The requirement for the nanofiltration outlet is that the solid content is 25%.

[0178] (5) Electrodialysis Desalination

[0179] The concentrated whey is subjected to electrodialysis desalination until the conductivity drops to 1.0 mS / cm to obtain desalted whey. The operating temperature of electrodialysis is 15°C, the initial voltage is 20 V, and the operating pH is controlled at 6.5.

[0180] 3. Preparation of Pasteurized Milk

[0181] The raw milk that has passed the acceptance inspection is first preheated to 50 °C, and then undergoes pasteurization at 85 °C for 15 s after being sterilized and clarified by a milk clarifier, with the outlet temperature controlled at 8 °C.

[0182] 4. Mixing and homogenization

[0183] According to requirements, 2200 kg of pasteurized milk (270 kg of dry matter), 680 kg of skim milk (dry matter content 25%), and 500 kg of desalted whey (dry matter content 25%) are pumped into a vacuum mixer and circulated at -0.9 bar and 45 °C; during the process, 130 kg of edible vegetable oil blend (soybean oil, sunflower oil, coconut oil, linseed oil), 200 kg of lactose, 75 kg of galactooligosaccharides, 6 kg of calcium citrate, 5 kg of fructooligosaccharides, 1 kg of calcium hydrogen phosphate, 3 kg of vitamin premix (vitamins A, D, E, K1, B1, B2, B6, B12, C, niacin, folic acid, pantothenic acid, biotin, taurine), 2 kg of choline chloride, 2 kg of mineral premix (magnesium sulfate, ferric pyrophosphate, zinc sulfate, manganese sulfate, potassium iodate, copper sulfate, sodium selenite), and 1 kg of nutrient premix (lutein, inositol, L-carnitine) are added; the mixing time lasts for 45 min, and then the mixed liquid is preheated to 55 °C through a plate heat exchanger and homogenized at 240 bar, and then cooled to 8 °C through a plate heat exchanger and stored; the theoretical dry matter content of the above mixed liquid is 26%, and due to the existence of material top water and water top material in the production process, the actual dry matter content is 18.7%, and about 1.5 tons of process water enters the mixed liquid during the production process.

[0184] 5. Evaporation and concentration

[0185] The mixed liquid enters the evaporator for concentration, and the operating conditions are: DSI sterilization temperature 90 °C, sterilization time 10 s, body vacuum degree -950 mbar, first-effect body temperature: 70 °C, second-effect body temperature: 65 °C, third-effect body temperature: 60 °C, and the outlet liquid concentration is controlled at 50% to obtain a mixed material.

[0186] 6. Spray drying

[0187] The mixed material is preheated to 75 °C, pumped into the drying tower by a high-pressure pump for spray drying, with the inlet air temperature 180 °C and the exhaust air temperature 75 °C. After secondary drying and cooling by a dynamic fluidized bed, a semi-finished product powder is obtained and enters the powder silo for temporary storage.

[0188] 7. Dry mixing and packaging

[0189] Take 990 kg of semi-finished product powder, 5 kg of docosahexaenoic acid oil powder (7%), and 5 kg of arachidonic acid oil powder (10%) for dry mixing, and after completion, fill into cans.

[0190] Example 3:

[0191] 1. Preparation of skim milk

[0192] The raw milk that has passed the acceptance inspection is first preheated to 50 °C, and then enters the separator, where it is defatted at a rotational speed of 5000 r / min. It is required that the fat content of the skim milk is <0.1%. After passing the inspection, the skim milk is pasteurized at a temperature of 85 °C for 15 s, and the outlet temperature is controlled at 8 °C;

[0193] After pasteurization, the skim milk is concentrated through an RO membrane with an operating pressure of 23 bar, controlling the dry matter at the outlet to be 18% and the temperature at 8 °C. The concentrated skim milk enters the milk tank for temporary storage.

[0194] 2. Preparation of enzymatically desalted whey

[0195] (1) Defatting of raw milk

[0196] The raw milk that has passed the acceptance inspection is first preheated to 50 °C, and then enters the separator, where it is defatted at a rotational speed of 5000 r / min. It is required that the fat content of the skim milk is <0.1%. After passing the inspection, the skim milk is pasteurized at a temperature of 85 °C for 15 s, and the outlet temperature is controlled at 8 °C.

[0197] (2) Curd filtration

[0198] According to the amount of skim milk, add a quantitative Caglificio Clerici rennet (abomasum enzyme, bovine pepsin, activity 1:100000) at a mass ratio of 0.0045%, mix evenly, curdle for 40 min. After curdling, collect the whey and filter it through a 50 μm membrane, and then perform pasteurization to inactivate the enzyme at a temperature of 85 °C for 15 s to obtain whey.

[0199] (3) Ultrafiltration standardization

[0200] The obtained whey is then subjected to ultrafiltration standardization. The ultrafiltration membrane is made of polyethersulfone, the cut-off molecular weight of the ultrafiltration membrane is 5000 - 10000 Da, the operating temperature is 15 °C, and the protein content in the outlet liquid is controlled to reach 12% of the total solids.

[0201] (4) Nanofiltration concentration

[0202] The whey after ultrafiltration standardization is further concentrated through a nanofiltration membrane. The cut-off molecular weight of the nanofiltration membrane is 100 - 500 Da, the concentration multiple is about 5 times, and the operating temperature is 15 °C; the requirements for the nanofiltration outlet are that the solid content is 20%.

[0203] (5) Desalination by electrodialysis

[0204] The concentrated whey is desalted by electrodialysis until the conductivity drops to 1.0 mS / cm, obtaining desalted whey; the operating temperature of electrodialysis is 15 °C, the initial voltage is 20 V, and the operating pH is controlled at 6.5.

[0205] 3. Preparation of pasteurized milk

[0206] The raw milk that has passed the acceptance inspection is first preheated to 50 °C, then sterilized and clarified by a clarifier, followed by pasteurization at 85 °C for 15 s, and the outlet temperature is controlled at 8 °C.

[0207] 4. Mixing and homogenization

[0208] According to requirements, 2200 kg of pasteurized milk (270 kg of dry matter), 945 kg of skim milk (dry matter content 18%), and 625 kg of desalted whey (dry matter content 20%) are pumped into a vacuum mixer and circulated at -0.9 bar and 45 °C; during the process, 130 kg of edible vegetable oil blend (soybean oil, sunflower oil, coconut oil, linseed oil), 200 kg of lactose, 75 kg of galactooligosaccharide, 6 kg of calcium citrate, 5 kg of fructooligosaccharide, 1 kg of calcium hydrogen phosphate, 3 kg of vitamin premix (vitamins A, D, E, K1, B1, B2, B June, B12, C, niacin, folic acid, pantothenic acid, biotin, taurine), 2 kg of choline chloride, 2 kg of mineral premix (magnesium sulfate, ferric pyrophosphate, zinc sulfate, manganese sulfate, potassium iodate, copper sulfate, sodium selenite), and 1 kg of nutrient premix (lutein, inositol, L-carnitine) are added; the mixing time lasts for 45 min, and then the mixed liquid is preheated to 55 °C through a plate heat exchanger and homogenized at a pressure of 240 bar. After homogenization, it is cooled to 8 °C through a plate heat exchanger and stored; the theoretical dry matter content of the above mixed liquid is 23.6%, but due to the existence of material replacing water and water replacing material during the production process, the actual dry matter content is 17.5%, and about 1.5 tons of process water enters the mixed liquid during the production process.

[0209] 5. Evaporation and concentration

[0210] The mixed liquid enters the evaporator for concentration, and the operating conditions are: DSI sterilization temperature 90 °C, sterilization time 10 s, body vacuum -950 mbar, first body temperature: 70 °C, second body temperature: 65 °C, third body temperature: 60 °C, and the outlet liquid concentration is controlled at 50%, obtaining the mixed material.

[0211] 6. Spray drying

[0212] The mixed materials are preheated to 75°C and pumped into a drying tower by a high-pressure pump for spray drying. The inlet air temperature is 180°C and the outlet air temperature is 75°C. After secondary drying and cooling in a dynamic fluidized bed, semi-finished powder is obtained and stored temporarily in a powder bin.

[0213] 7. Dry mixing and packaging

[0214] Take 990 kg of semi-finished powder, 5 kg of docosahexaenoic acid oil powder (7%), and 5 kg of arachidonic acid oil powder (10%) for dry mixing. After completion, it is filled into cans.

[0215] Control group 1:

[0216] 1. Preparation of pasteurized milk

[0217] The raw milk that has passed the acceptance inspection is first preheated to 50°C, then sterilized and clarified by a milk clarifier, followed by pasteurization at 85°C for 15 s, and the outlet temperature is controlled at 8°C.

[0218] 2. Mixing and homogenization

[0219] According to requirements, 2200 kg of pasteurized milk (dry matter 270 kg) is pumped into a vacuum mixer and circulated for mixing at -0.9 bar and 45°C; during the process, 170 kg of skim milk powder, 125 kg of demineralized whey powder, 130 kg of edible vegetable blend oil (soybean oil, sunflower oil, coconut oil, linseed oil), 200 kg of lactose, 75 kg of galactooligosaccharides, 6 kg of calcium citrate, 5 kg of fructooligosaccharides, 1 kg of calcium hydrogen phosphate, 3 kg of vitamin premix (vitamins A, D, E, K1, B1, B2, B6, B12, C, niacin, folic acid, pantothenic acid, biotin, taurine), 2 kg of choline chloride, 2 kg of mineral premix (magnesium sulfate, ferric pyrophosphate, zinc sulfate, manganese sulfate, potassium iodate, copper sulfate, sodium selenite), 1 kg of nutrient premix (lutein, inositol, L-carnitine) are added; the mixing time lasts for 45 min, and then the mixed liquid is preheated to 55°C through a plate heat exchanger, homogenized at 240 bar pressure, and then cooled to 8°C through a plate heat exchanger and enters a wet mixing storage tank, and the volume is fixed by adding water to a dry matter content of 17.5%.

[0220] 3. Evaporation and concentration

[0221] The mixed liquid enters an evaporator for concentration. The operating conditions are: DSI sterilization temperature 90°C, sterilization time 10 s, body vacuum degree -950 mbar, first body temperature: 70°C, second body temperature: 65°C, third body temperature: 60°C, and the outlet liquid concentration is controlled at 50% to obtain mixed materials.

[0222] 4. Spray drying

[0223] The mixed materials are preheated to 75°C and pumped into the drying tower by a high-pressure pump for spray drying. The inlet air temperature is 180°C and the outlet air temperature is 75°C. After secondary drying and cooling in a dynamic fluidized bed, the semi-finished powder is obtained and enters the powder silo for temporary storage.

[0224] 5. Dry mixing and packaging

[0225] Take 990 kg of semi-finished powder, 5 kg of docosahexaenoic acid oil powder (7%), and 5 kg of arachidonic acid oil powder (10%) for dry mixing. After completion, it is filled into cans.

[0226] Comparative Example 2:

[0227] 1. Skim milk preparation

[0228] The raw milk that has passed the acceptance inspection is first preheated to 50°C and then enters the separator for skimming at a speed of 5000 r / min. It is required that the fat content of the skim milk is <0.1%. After passing the inspection, the skim milk is pasteurized at a temperature of 85°C for 15 s, and the outlet temperature is controlled at 8°C;

[0229] After pasteurization, the skim milk is concentrated through an RO membrane. The operating pressure is 25 bar, and the outlet dry matter is controlled at 18% and the temperature is 8°C. The concentrated skim milk enters the milk tank for temporary storage.

[0230] 2. Pasteurized milk preparation

[0231] The raw milk that has passed the acceptance inspection is first preheated to 50°C, and then after being sterilized and clarified by a clarifier, it is pasteurized at a temperature of 85°C for 15 s, and the outlet temperature is controlled at 8°C.

[0232] 3. Mixing and homogenization

[0233] According to the requirements, 2200 kg of pasteurized milk (270 kg of dry matter) and 945 kg of skim milk (dry matter content of 18%) are fed into a vacuum mixer and circulated for mixing at -0.9 bar and 45°C; during the process, 125 kg of demineralized whey powder, 130 kg of edible vegetable blend oil (soybean oil, sunflower oil, coconut oil, linseed oil), 200 kg of lactose, 75 kg of galactooligosaccharides, 6 kg of calcium citrate, 5 kg of fructooligosaccharides, 1 kg of calcium hydrogen phosphate, 3 kg of vitamin premix (vitamin A, vitamin D, vitamin E, vitamin K1, vitamin B1, vitamin B2, vitamin B6, vitamin B12, vitamin C, niacin, folic acid, pantothenic acid, biotin, taurine), 2 kg of choline chloride, 2 kg of mineral premix (magnesium sulfate, ferric pyrophosphate, zinc sulfate, manganese sulfate, potassium iodate, copper sulfate, sodium selenite), and 1 kg of nutrient premix (lutein, inositol, L-carnitine) are added; the mixing time lasts for 45 minutes, and then the mixed liquid is preheated to 55°C through a plate heat exchanger, homogenized at a pressure of 240 bar, and then cooled to 8°C through a plate heat exchanger and enters a wet mixing storage tank, and is stored after adding water to make the dry matter content reach 17.5%.

[0234] 4. Evaporation and concentration

[0235] The mixed liquid enters the evaporator for concentration. The operating conditions are: DSI sterilization temperature of 90°C, sterilization time of 10 s, body vacuum degree of -950 mbar, temperature of the first-effect body: 70°C, temperature of the second-effect body: 65°C, temperature of the third-effect body: 60°C, and the outlet liquid concentration is controlled at 50% to obtain a mixed material.

[0236] 5. Spray drying

[0237] The mixed material is preheated to 75°C, pumped into the drying tower by a high-pressure pump for spray drying, with an inlet air temperature of 180°C and an outlet air temperature of 75°C. After secondary drying and cooling in a dynamic fluidized bed, a semi-finished product powder is obtained and enters the powder silo for temporary storage.

[0238] 6. Dry mixing and packaging

[0239] Take 990 kg of semi-finished product powder, 5 kg of docosahexaenoic acid oil powder (7%), and 5 kg of arachidonic acid oil powder (10%) for dry mixing, and then fill them into cans after completion.

[0240] Comparative Example 3:

[0241] 1. Preparation of skim milk

[0242] The qualified raw milk is first preheated to 50°C and then enters a separator for defatting at a rotational speed of 5000 r / min. The defatted milk is required to have a fat content of <0.1%. After passing the inspection, the defatted milk is pasteurized at 85°C for 15 s, and the outlet temperature is controlled at 8°C.

[0243] After pasteurization, the defatted milk is concentrated through an RO membrane at an operating pressure of 25 bar, with the outlet dry matter controlled at 10% and the temperature at 8°C. The concentrated defatted milk then enters a milk tank for temporary storage.

[0244] 2. Preparation of Enzymatic Desalted Whey

[0245] (1) Defatting of Raw Milk

[0246] The qualified raw milk is first preheated to 50°C and then enters a separator for defatting at a rotational speed of 5000 r / min. The defatted milk is required to have a fat content of <0.1%. After passing the inspection, the defatted milk is pasteurized at 85°C for 15 s, and the outlet temperature is controlled at 8°C.

[0247] (2) Curd Filtration

[0248] According to the amount of defatted milk, a quantitative Caglificio Clerici rennet Microclerici (derived from Rhizomucor miehei, activity 2400 IMCU / g) is added at a mass ratio of 0.003%. After mixing evenly, the milk is curdled for 40 min. After curdling, the whey is collected, filtered through a 50-μm membrane, and then treated by UHT enzyme inactivation at 105°C for 20 s to obtain whey. The rennet Microclerici is of microbial origin and requires a relatively high temperature for enzyme inactivation.

[0249] (3) Ultrafiltration Standardization

[0250] The obtained whey is then subjected to ultrafiltration standardization. The ultrafiltration membrane is made of polyethersulfone, with a molecular weight cut-off of 5000 - 10000 Da. The operating temperature is 15°C, and the protein content in the outlet liquid is controlled to reach 12% of the total solids.

[0251] (4) Nanofiltration Concentration

[0252] The whey after ultrafiltration standardization is further concentrated through a nanofiltration membrane with a molecular weight cut-off of 100 - 500 Da. The concentration factor is approximately 4 times, and the operating temperature is 15°C. The requirement for the nanofiltration outlet is that the solid content is 15%.

[0253] (5) Electrodialysis Desalination

[0254] The concentrated whey is desalted by electrodialysis until the conductivity drops to 1.0 mS / cm, obtaining desalted whey. The operating temperature of electrodialysis is 15°C, the initial voltage is 20 V, and the operating pH is controlled at 6.5.

[0255] 3. Preparation of pasteurized milk

[0256] The raw milk that has passed the acceptance inspection is first preheated to 50°C, then sterilized and clarified by a clarifier, followed by pasteurization at 85°C for 15 s, and the outlet temperature is controlled at 8°C.

[0257] 4. Mixing and homogenization

[0258] According to requirements, 2200 kg of pasteurized milk (270 kg of dry matter), 1700 kg of skim milk (dry matter content 10%), and 833 kg of desalted whey (dry matter content 15%) are pumped into a vacuum mixer and circulated at -0.9 bar and 45°C. During the process, 130 kg of edible vegetable oil blend (soybean oil, sunflower oil, coconut oil, linseed oil), 200 kg of lactose, 75 kg of galacto-oligosaccharides, 6 kg of calcium citrate, 5 kg of fructo-oligosaccharides, 1 kg of calcium hydrogen phosphate, 3 kg of vitamin premix (vitamins A, D, E, K1, B1, B2, B6, B12, C, niacin, folic acid, pantothenic acid, biotin, taurine), 2 kg of choline chloride, 2 kg of mineral premix (magnesium sulfate, ferric pyrophosphate, zinc sulfate, manganese sulfate, potassium iodate, copper sulfate, sodium selenite), and 1 kg of nutrient premix (lutein, inositol, L-carnitine) are added. The mixing time lasts for 45 min, and then the mixed liquid is preheated to 55°C through a plate heat exchanger, homogenized at 240 bar, and then cooled to 8°C through a plate heat exchanger for storage. The theoretical dry matter content of the above mixed liquid is 19%. Due to the presence of material head water and water head material during the production process, the actual dry matter content is 14.8%. Approximately 1.5 tons of process water enters the mixed liquid during the production process.

[0259] 5. Evaporation and concentration

[0260] The mixed liquid enters the evaporator for concentration. The operating conditions are: DSI sterilization temperature 90°C, sterilization time 10 s, body vacuum -950 mbar, first body temperature: 70°C, second body temperature: 65°C, third body temperature: 60°C, and the outlet liquid concentration is controlled at 50%, obtaining the mixed material.

[0261] 6. Spray drying

[0262] The mixed material is preheated to 75°C, pumped into the drying tower by a high-pressure pump for spray drying, with an inlet air temperature of 180°C and an outlet air temperature of 75°C. After secondary drying and cooling in a dynamic fluidized bed, the semi-finished powder is obtained and enters the powder silo for temporary storage.

[0263] 7. Dry-mixed packaging

[0264] Take 990 kg of semi-finished product powder, 5 kg of docosahexaenoic acid oil powder (7%), and 5 kg of arachidonic acid oil powder (10%) for dry mixing, and after completion, fill into cans.

[0265] Test Examples

[0266] 1. Protein, furosine, and lysine contents

[0267] For the protein, lysine, and furosine in the raw materials and products of each example and each comparative example, the protein content was detected by the first method in GB 5009.5, the furosine content was detected with reference to the draft for comments of the "National Food Safety Standard - Determination of Furosine in Dairy Products" formulated by the National Health Commission of the People's Republic of China on December 2, 2021, entrusting the Institute of Animal Science and Veterinary Medicine of the Chinese Academy of Agricultural Sciences and other multiple units, and the amino acid content was detected with reference to GB 5009.124. The results are shown in Table 1.

[0268] 2. Denaturation rate of whey protein

[0269] The denaturation rate of whey protein in the finished products of each example and each comparative example was determined (the results are shown in Table 1). The theoretical value of whey protein was calculated based on the proportion of whey protein in cow's milk and milk raw materials and the dosage of each protein raw material, and then the denaturation rate of whey protein in the finished product was calculated. The detection method was the Kjeldahl method. First, the finished milk powder was reconstituted in a certain proportion, centrifuged at about 4 °C to remove fat, and then centrifuged with 1 mol / L hydrochloric acid solution to remove the precipitate. The obtained supernatant (undenatured whey protein solution) was added with a catalyst for reaction and distilled. After adding boric acid to the distillate, it was titrated with hydrochloric acid, and the content of undenatured whey protein was calculated based on the amount of acid consumed. The denaturation rate was calculated using the difference between the content of whey protein in the mixed liquid and the finished product powder. The calculation formula is as follows:

[0270]

[0271] Table 1:

[0272]

[0273] 3. Evaluation of the taste and odor of whey liquid

[0274] Take 50 mL of the whey liquid after filtering the curd and place it in a water bath for heat preservation, keeping the tasting temperature at 35 °C and the tasting environment free of abnormal odors. First, rinse the mouth with clean water, smell the odor of the whey liquid with the nose, and then take a sip (about 5 mL) of the whey liquid and taste it carefully. After putting it in the mouth, first feel it with the tip of the tongue, both cheeks, and the throat, and then feel the aftertaste remaining in the mouth after swallowing (or spitting it out). The results of the taste and odor are shown in Table 2.

[0275] Table 2:

[0276] Groups Evaluation of Taste and Odor Example 1 Light milk fragrance, no off-odor Example 2 Light milk fragrance, no off-odor Example 3 Light milk fragrance, no off-odor Comparative Example 3 Slight sour taste and bitter taste

[0277] 4. Evaluation of Product Dispensability

[0278] Detection of Dissolution State: Prepare the product for dissolution according to the corresponding product dissolution ratio and water temperature. After allowing the reconstituted milk liquid to stand for 1 min, immerse 3 / 4 of a clean microbiological glass slide into the reconstituted milk and stir vigorously back and forth for 5 s (do not stir in a circular motion). Then, vertically remove the glass slide, tilt it at approximately 60° and hold for 10 s. Next, dry the back and bottom of the glass slide, and under a well-lit black background, compare it with the standard version (as Figure 2 shown). The reading time should not exceed 30 s. If the result is between two standards, record 0.5 unit.

[0279] Detection of White Spots: Prepare the product for dissolution according to the corresponding product dissolution ratio and water temperature. After allowing it to stand for 5 min, carefully tilt the beaker and slowly rotate the beaker in a circle, then gently place it on the tabletop with the beaker placed vertically. After 30 s, compare the beaker wall with the standard (as Figure 3 shown). If the result is between two standards, record 0.5 unit.

[0280] Product Dispensability Score = Dissolution State × 0.5 + White Spots × 0.5. The higher the final score, the better the dispensability (see Table 3).

[0281] Table 3:

[0282] Groups Dissolution State Score White Spot Score Comprehensive Score Example 1 4.5 4.5 4.5 Example 2 4.5 5 4.75 Example 3 5 5 5 Comparative Example 1 2.5 2 2.25 Comparative Example 2 3 2.5 2.75 Comparative Example 3 4 4 4

[0283] During the current production process of infant formula milk powder, raw materials such as skim milk powder, demineralized whey powder, and concentrated whey protein powder often need to undergo a long storage period from production to actual use, ranging from several months to one to two years. During storage, these raw materials will inevitably undergo a series of complex chemical and biological changes. However, limited by existing technical means, it is difficult to comprehensively monitor these changes, resulting in insufficient guarantee of the freshness of the raw materials. In contrast, using all-liquid protein feeding can completely avoid the storage period of powdered protein raw materials. This process effectively solves the problem of nutrient loss caused by multiple heat treatments and long-term storage in the production of traditional infant formula milk powder, thereby providing infants with fresher, safer, and more easily absorbable nutritional products, which is beneficial to the growth and development of infants.

[0284] It should be noted that although the technical solutions of the present invention are introduced with specific examples, those skilled in the art can understand that the present invention should not be limited thereto.

[0285] The embodiments of the present invention have been described above. The above description is exemplary and not exhaustive, and is also not limited to the disclosed embodiments. Many modifications and variations are obvious to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The selection of the terms used herein is intended to best explain the principles of the embodiments, the practical application, or the improvement of the technology in the market, or to enable other ordinary skill in the art to understand the embodiments disclosed herein.

Claims

1. A preparation method of formula milk powder, characterized in that, The method includes: A mixing step of mixing a base milk raw material liquid, a skim milk raw material liquid, a desalted whey raw material liquid, and optionally other allowable non-temperature-sensitive components to obtain a mixed material; A spray drying step of spray drying the mixed material to obtain a powder; Wherein, in the mixing step: The base milk raw material liquid is a directly animal-derived and pasteurized emulsion; The skim milk raw material liquid is an emulsion obtained by centrifugally defatting animal milk; The desalted whey raw material liquid is an emulsion obtained by separating whey and desalting whey from animal milk. And the whey separation is carried out under the action of rennet, and the whey desalting is to remove the salts in the whey by electrodialysis desalting; the rennet is any one or more of animal or plant-derived proteases.

2. The method according to claim 1, wherein The base milk raw material liquid, the skim milk raw material liquid, and the desalted whey raw material liquid are all from cow milk, goat milk or horse milk.

3. The method according to claim 1 or 2, characterized in that, In the preparation of the skim milk raw material liquid: after the centrifugal defatting, it is treated by one or both of pasteurization and membrane concentration to obtain the skim milk raw material liquid.

4. The method according to any one of claims 1 to 3, characterized in that, In the preparation of the desalted whey raw material liquid: the whey separation is carried out by coagulation filtration treatment; the conductivity of the desalted whey raw material liquid is made below 1.5 mS / cm through the electrodialysis desalting treatment.

5. The method according to claim 4, characterized in that, Between the coagulation filtration treatment and the electrodialysis treatment, there is also a treatment process of a nanofiltration membrane to concentrate the whey liquid to be electrodialyzed.

6. The method according to any one of claims 1 to 5, characterized in that After the spray drying to obtain the powder, the powder is further mixed with optionally other allowable temperature-sensitive components.

7. The method according to any one of claims 1 to 6, characterized in that, The mixing step includes a homogenization treatment.

8. The method according to any one of claims 1 to 7, characterized in that Between the mixing step and the spray drying step, there is also one or both of a composition adjustment step and a sterilization step.

9. The method according to any one of claims 1 to 8, characterized in that The dry matter content in the skim milk raw material liquid is 9 to 25% by mass, and the fat content is 0.1% by mass or less; The dry matter content in the mixed material to be spray dried is 40 to 60% by mass.

10. The method according to any one of claims 1 to 9, characterized in that The content of furosine in the formulated milk powder is 520 mg / 100 g protein or less.

Citation Information

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