Connector male head, electronic equipment and preparation method of connector male head
The combination of detachable terminal components and mounting parts solves the high cost problem caused by the two-shot injection molding process required for the existing connector male head, achieving lower cost and higher efficiency production.
Patent Information
- Application Number
- CN202510911350.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-02
- Publication Date
- 2025-09-23
AI Technical Summary
Existing connector male heads require two injection molding processes, resulting in high production costs and complex mold design.
The detachable terminal assembly is combined with the mounting parts, the injection molding process is replaced by the insertion operation, and the assembly of the insulating carrier and the grounding part is combined to simplify the mold design.
It reduces production costs, improves production efficiency and yield rate, reduces the scrap rate of unqualified products, and simplifies mold design.
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Figure CN120691161A_ABST
Abstract
Description
Technical Field
[0001] The embodiments of the present invention relate to the technical field of connectors, and in particular to a connector male head, an electronic device, and a method for producing the connector male head. Background Art
[0002] The male connector consists of a metal housing and a terminal assembly housed within it. The terminal assembly, which includes a terminal block, an insulating carrier, and a plastic housing, is produced through a two-step injection molding process. In the first injection molding process, the terminal block is placed in a mold, and the insulating carrier, which is embedded in the terminal block, is then molded. In the second injection molding process, the insulating carrier, which is embedded in the terminal block, is placed in another mold, and the terminal assembly is then molded again.
[0003] During the process of realizing the present invention, the inventors of the present invention discovered that in the current male connector, the terminal assembly requires two injection molding processes, and the mold designs in the two injection molding processes are different, resulting in high production costs. Summary of the Invention
[0004] The embodiments of the present invention provide a connector male head, an electronic device, and a method for preparing the connector male head, which can avoid performing two injection moldings.
[0005] In order to solve the above technical problems, a technical solution adopted by the present invention is: providing a connector male head, the connector male head includes a metal shell, a mounting part and a terminal assembly; the metal shell is provided with a mounting cavity, and the mounting cavity passes through the metal shell; the mounting part is inserted into the mounting cavity, and an installation space is provided in the mounting part; the terminal assembly includes a grounding part and two injection molding components, the injection molding component includes an insulating carrier and a terminal group, the terminal group is embedded in the insulating carrier, and the grounding part is arranged between the two injection molding components; wherein, the terminal assembly can be detachably inserted into the installation space.
[0006] Optionally, the mounting member is provided with a plurality of plug-in through holes, the plurality of plug-in through holes are connected to the mounting space, the mounting member is provided with a plurality of receiving grooves on the inner wall of the mounting space, and the mounting member is provided with a limiting groove on the side wall of the receiving groove; the terminal group includes a plurality of terminals, the terminals include a contact portion, a connecting portion and a welding portion connected in sequence, the welding portion is partially embedded in the insulating carrier, the connecting portion of a terminal is plugged into a plug-in through hole, a portion of the contact portion of a terminal is received in a receiving groove, and the contact portion of the terminal partially protrudes from the receiving groove and extends into the mounting space, a limiting portion is extended at one end of the contact portion away from the connecting portion, and the limiting portion of a terminal is plugged into a limiting groove.
[0007] Optionally, the mounting member is provided with a plurality of detection ports, one detection port is communicated with a limiting groove, and a limiting portion of a terminal is exposed to a detection port.
[0008] Optionally, the male connector also includes two shielding parts, the shielding parts include a shielding plate and a first spring sheet, the first spring sheet is obliquely arranged on the shielding plate; the two opposite outer walls of the mounting part are respectively recessed inward to form two mounting grooves, the shielding plate of a shielding part is arranged in a mounting groove, the shielding plate is lower than the slot of the mounting groove, the first spring sheet at least partially extends out of the mounting groove, and the first spring sheet is against the inner wall of the metal shell.
[0009] Optionally, the mounting member is provided with a through-opening, which is connected to the mounting space; the shielding member also includes a second spring piece, which is obliquely arranged on the shielding plate, and the second spring piece at least partially extends into the mounting space from the through-opening, and the second spring piece is used to abut against the female connector of the connector that is plugged into the male connector.
[0010] In order to solve the above technical problem, another technical solution adopted by the present invention is: to provide an electronic device, characterized by comprising the male connector as described in any one of the above embodiments.
[0011] In order to solve the above technical problems, another technical solution adopted by the present invention is: providing a method for preparing a male connector, the preparation method comprising: providing a terminal assembly; providing a mounting part, wherein the mounting part is provided with an installation space; inserting the terminal assembly into the installation space to obtain an assembly part; providing a metal shell, wherein the metal shell is provided with a through installation cavity; inserting the assembly part into the installation cavity to obtain a male connector.
[0012] Optionally, the step of providing a terminal assembly further includes: providing two terminal groups, two liquid injection molding materials and two molds, fixing the two terminal groups to the two molds respectively, and injecting the two liquid injection molding materials into the two molds respectively, and curing the two liquid injection molding materials to obtain two injection molding components, wherein the liquid injection molding materials form an insulating carrier after curing; providing a grounding piece, placing the grounding piece between the two injection molding pieces, and fixing the grounding piece to the two injection molding components respectively to obtain a terminal assembly.
[0013] Optionally, the mounting part is provided with a plurality of inspection ports, and a inspection port is connected to a limit groove; after the step of inserting the terminal assembly into the mounting space to obtain the assembly part, the preparation method further includes: detecting whether the limit parts of each terminal are aligned along a direction perpendicular to the direction of inserting the terminal assembly into the mounting space; if so, the assembly part is determined to be qualified; if not, the assembly part is determined to be unqualified.
[0014] Optionally, the mounting piece is provided with a plurality of inspection ports, one inspection port being connected to a limiting groove; after inserting the terminal assembly into the mounting space to obtain the assembly piece, the preparation method further comprises: inspecting whether each inspection port exposes a limiting portion of a terminal; if each inspection port exposes a limiting portion of a terminal, the assembly piece is determined to be qualified; if not, the assembly piece is determined to be unqualified.
[0015] The beneficial effects of the embodiments of the present invention are as follows: Different from the prior art, the embodiments of the present invention provide a connector male head, which includes a metal shell, a mounting piece and a terminal assembly. The metal shell is provided with a mounting cavity, which passes through the metal shell. The mounting piece is plugged into the mounting cavity, and an installation space is provided in the mounting piece. The terminal assembly includes a grounding piece and two injection molding components, the injection molding component includes an insulating carrier and a terminal group, the terminal group is embedded in the insulating carrier, and the grounding piece is provided between the two injection molding components. Among them, the terminal assembly can be detachably inserted into the installation space, so the terminal assembly and the mounting piece are assembled, which reduces the step of forming the terminal assembly and the mounting piece into a whole through the injection molding process, and the assembly process is less expensive than the injection molding process, thereby reducing the cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments of the present application. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the drawings without creative work.
[0017] Figure 1 is a three-dimensional diagram of a male connector according to an embodiment of the present invention; Figure 2 is an exploded view of a male connector according to an embodiment of the present invention; Figure 3 is a three-dimensional diagram of a grounding member according to an embodiment of the present invention; Figure 4 is a perspective view of an insulating carrier according to an embodiment of the present invention; Figure 5 is a perspective view of a terminal according to an embodiment of the present invention; Figure 6 is a perspective view of a mounting member according to an embodiment of the present invention; Figure 7 This is an embodiment of the present invention Figure 6 AA section view in; Figure 8 This is an embodiment of the present invention Figure 7 BB cross-sectional view in; Figure 9 Schematic diagram of a three-dimensional shielding member according to an embodiment of the present invention: Figure 10 is a flow chart of a preparation method according to an embodiment of the present invention; Figure 11 is a detailed flow chart of step 01 of an embodiment of the present invention; Figure 12 is a detailed flow chart of step 03 of an embodiment of the present invention; Figure 13is a flow chart of the preparation method according to an embodiment of the present invention, including step 0351, step 0352 and step 0353; Figure 14 The preparation method of an embodiment of the present invention includes a flow chart of step 0361, step 0362 and step 0363.
[0018] Description of reference numerals: 1. Male connector; 10. Metal housing; 11. Mounting cavity; 20. Mounting piece; 21. Side panel; 211. Groove; 212. Bayonet; 22. Connecting hole; 23. Receiving slot; 24. Limiting slot; 25. Detection port; 26. Mounting slot; 27. Through-hole; 28. Connecting slot; 29. Avoidance slot; 30. Grounding piece; 31. Positioning hole; 32. Elastic arm; 40. Injection molding component; 41. Insulation carrier; 411. Card platform; 412. Positioning groove; 413. Positioning column; 414. Insertion portion; 42. Terminal assembly; 421. Terminal; 421a. Contact portion; 421b. Connecting portion; 421c. Welding portion; 421d. Positioning portion; 50. Shielding member; 51. Shielding plate; 52. First spring piece; 53. Second spring piece; 54. Buckle; 60. Sealing element; 61. Sealing protrusion; 70. PCB board; 80. Base. DETAILED DESCRIPTION
[0019] For ease of understanding of the present invention, the present invention will be described in more detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that when an element is described as "fixed to" another element, it can be directly on the other element, or there can be one or more centered elements therebetween. When an element is described as "connected to" another element, it can be directly connected to the other element, or there can be one or more centered elements therebetween. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this specification are for illustrative purposes only.
[0020] Unless otherwise defined, all technical and scientific terms used in this specification have the same meanings as those commonly understood by those skilled in the art to which this invention belongs. The terms used in this specification and in the description of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" as used in this specification includes any and all combinations of one or more of the relevant listed items.
[0021] See also Figure 1 and Figure 2The connector male head 1 includes a metal shell 10, a mounting part 20 and a terminal assembly. The mounting part 20 is plugged into the metal shell 10, and the terminal assembly is detachably plugged into the mounting part 20. Through the above arrangement, the terminal assembly and the mounting part 20 are not an integral component formed by the injection molding process, but two independent components, which are combined together by an insertion operation. The present application does not need to set the terminal assembly on the mounting part 20 through the injection molding process, but replaces the injection molding process with an assembly operation, thereby avoiding the design of complex molds and reducing costs. Moreover, the assembly operation improves production efficiency compared to the injection molding process. In addition, in the injection molding process, if the terminal assembly or the mounting part 20 is unqualified in production, or the terminal assembly and the mounting part 20 are unqualified as a whole through the injection molding process, the overall structure formed by the terminal assembly and the mounting part 20 will be scrapped, while in the assembly process, only the unqualified parts need to be replaced, and other normal parts can still be assembled, thereby improving the yield rate.
[0022] For the above-mentioned metal housing 10, please refer to Figure 2 The metal shell 10 is provided with an annular through-going installation cavity 11, and the installation cavity 11 is used to accommodate the terminal assembly.
[0023] In some embodiments, the male connector 1 further includes a seal 60, which is disposed on the outer wall of the metal housing 10 and surrounds the metal housing 10. When the metal housing 10 is plugged into a female connector (not shown), the seal 60 abuts against the inner wall of the female connector to seal the gap between the male and female connectors. The provision of the seal 60 reduces the risk of moisture intrusion through the gap between the male and female connectors, thereby reducing the risk of moisture contact at the electrical connection between the male and female connectors.
[0024] Optionally, the sealing member 60 is made of silicone. When the metal housing 10 is plugged into the female connector, the thickness of the sealing member 60 is compressed by 10%-30%. Thus, the sealing member 60 is compressed between the outer wall of the metal housing 10 and the inner wall of the female connector, thereby achieving a sealing effect.
[0025] Furthermore, the seal 60 includes two annular sealing protrusions 61, which are arranged sequentially along the direction through which the mounting cavity 11 extends. The arrangement of the two sealing protrusions 61 prevents water from entering the housing from being blocked by the two sealing protrusions 61, thereby ensuring a good seal. It will be appreciated that the two sealing protrusions 61 can be integrally formed or formed as two separate components.
[0026] For the above terminal assemblies, see Figure 2 , combined with Figure 3-Figure 5The terminal assembly includes a grounding member 30 and two injection-molded components 40. The injection-molded component 40 includes an insulating carrier 41 and a terminal group 42, and the terminal group 42 is embedded in the insulating carrier 41. The grounding member 30 is clamped between the two injection-molded components 40, and the grounding member 30 is connected to the two injection-molded components 40 respectively. It should be noted that the terminal group 42 is embedded in the insulating carrier 41 through an injection molding process, and the grounding member 30 and the two injection-molded components 40 are assembled. After assembly is completed, the terminal assembly is plugged into the installation space of the mounting member 20.
[0027] It can be understood that a terminal group 42 of the present application is arranged on an insulating carrier 41, which avoids the situation where two terminal groups 42 are arranged on the same insulating carrier 41, that is, the two terminal groups 42 are embedded in the same insulating carrier 41 through the injection molding process, thereby simplifying the structure of the insulating carrier 41 and the injection molding component 40, thereby simplifying the mold design in the injection molding process, and replacing the single injection molding process by combining injection molding and assembly, thereby reducing costs.
[0028] The terminal group 42 described above includes several terminals 421 arranged in a sequentially spaced arrangement. Two adjacent terminals 421 are positioned opposite each other, and the two terminal groups 42 are spaced apart from each other. The terminals 421 include a contact portion 421a, a connecting portion 421b, and a soldering portion 421c, which are sequentially connected. The contact portion 421a is used to connect to the female connector, and the soldering portion 421c is partially embedded in the insulating carrier 41. In this embodiment of the present invention, the male connector 1 can be a Type-C male connector.
[0029] The grounding member 30 includes two spring arms 32, one located on either side of the grounding member 30. During insertion of the male connector 1 into the female connector, the two spring arms 32 first contact the two sides of the female connector's tongue. As the male connector 1 is inserted, the two spring arms 32 move away from each other and clamp onto the two sides of the female connector's tongue, thereby reducing the risk of the male connector 1 falling off the female connector.
[0030] In some embodiments, a positioning post 413 and a positioning slot 412 are provided on one side of an insulating carrier 41 facing the other insulating carrier 41. The grounding member 30 is provided with two positioning holes 31, and a positioning post 413 passes through a positioning hole 31 and is inserted into a positioning slot 412. This arrangement allows the grounding member 30 and the two injection molded components 40 to be assembled together, and restricts the movement of the two injection molded components 40 relative to the grounding member 30, thereby improving the qualified rate of the terminal assembly and the mounting member 20 assembly.
[0031] For the above-mentioned mounting member 20, see Figure 2 , and combined with Figure 6-Figure 8The mounting member 20 is provided with an installation space for detachably inserting the terminal assembly, thereby realizing the assembly of the terminal assembly and the mounting member 20 by plug-in, thereby realizing assembly instead of injection molding.
[0032] In some embodiments, the mounting member 20 includes two opposing side panels 21 that are connected to each other. A clearance groove 29 is provided on both sides of the mounting member 20, connecting the mounting space. The clearance groove 29 is provided between the two side panels 21 and at one end of the mounting member 20 near the welding portion 421c of the terminal 421. The clearance groove 29 is used to avoid the elastic arms 32 from moving away from each other.
[0033] Furthermore, the side plate 21 of the mounting member 20 is provided with a groove 211 at one end near the welding portion 421c of the terminal 421. An insertion portion 414 is provided at one end of the insulating carrier 41 near the contact portion 421a of the terminal 421. The insertion portion 414 is inserted into the groove 211, and the side surface of one insertion portion 414 facing away from the other insertion portion 414 is aligned with the outer surface of the corresponding side plate 21. The mounting member 20 is provided with latches 212 on the sidewalls of both sides of the groove 211. The insulating carrier 41 is provided with latches 411 on both sides of the insertion portion 414, and one latch 411 is latched into one of the latches 212, thereby achieving a detachable connection between the terminal assembly and the mounting member 20. It is understood that the connection method between the mounting member 20 and the terminal assembly is not limited to this. The connection method between the mounting member 20 and the carrier may also be adhesive bonding, riveting, or other latching methods.
[0034] In some embodiments, the mounting member 20 is provided with a plurality of plug-in through-holes 22 and a plurality of receiving grooves 23. The receiving grooves 23 are provided on the inner wall of the side plate 21 of the mounting member 20. The receiving grooves 23 are provided along the direction in which the terminal assembly is inserted into the mounting member 20. The plug-in through-holes 22 and the receiving grooves 23 are both in communication with the mounting space. The mounting member 20 is provided with a limiting groove 24 on the side plate 21 of the receiving groove 23. The connecting portion 421b of a terminal 421 is provided through a plug-in through-hole 22, and a portion of the contact portion 421a of a terminal 421 is received in a receiving groove 23. The end of the contact portion 421a of the terminal 421 away from the connecting portion 421b protrudes from the receiving groove 23 and extends into the mounting space. The end of the contact portion 421a away from the connecting portion 421b extends to a limiting portion 421d. The limiting portion 421d of the terminal 421 is plugged into a limiting groove 24. In this way, the arrangement of the receiving groove 23 not only accommodates the contact portion 421a of the terminal 421 but also serves as a guide during the insertion of the terminal assembly into the mounting member 20. The arrangement of the limiting groove 24 allows the groove walls of the limiting groove 24 to restrict the terminals 421 of the two terminal groups 42 from moving toward each other, thereby reducing interference between the terminals 421 and the tongues (not shown) of the female connector during insertion of the male connector 1 into the female connector, thereby hindering the insertion of the male connector 1. Optionally, the thickness of the limiting portion 421d is less than the thickness of any of the contact portion 421a, the connecting portion 421b, and the welding portion 421c. This reduces the dimension of the limiting groove 24 along the thickness direction of the limiting portion 421d, thereby reducing the difficulty of machining the limiting groove 24.
[0035] Furthermore, the mounting member 20 is provided with a plurality of inspection openings 25 on each of the two side panels 21. The inspection openings 25 extend through the thickness of the side panels 21. Each inspection opening 25 communicates with a stop slot 24, and the stop portion 421d of a terminal 421 is exposed through a inspection opening 25. The inspection openings 25 can be used to detect the absence of a terminal 421 and to verify that each terminal 421 is fully installed.
[0036] In some embodiments, combined with Figure 9 The male connector 1 also includes a shielding member 50. The shielding member 50 includes a shielding plate 51, which serves as a shield. A mounting groove 26 is provided on the outer side of the side plate 21 of the mounting member 20. The mounting groove 26 extends inward from the outer surface of the side plate 21 of the mounting member 20. The shape of the mounting groove 26 matches the shape of the shielding plate 51. A shielding plate 51 is received in a mounting groove 26, and the shielding plate 51 is lower than the notch of the mounting groove 26. This prevents the portion of the shielding plate 51 protruding from the mounting groove 26 from interfering with the metal housing 10 during the insertion of the mounting member 20 into the metal housing 10. Optionally, the depth of the mounting groove 26 is equal to the thickness of the shielding plate 51.
[0037] Furthermore, the shielding member 50 includes two first spring clips 52, both of which are arranged obliquely relative to the shielding plate 51. At least a portion of the first spring clips 52 extends out of the mounting slot 26, and the first spring clips 52 abut against the inner wall of the metal housing 10. The connection between the first spring clips 52 and the metal housing 10 electrically connects the metal housing 10 to the shielding member 50, thereby grounding the shielding member 50 and the metal housing 10 when the male connector 1 is connected to the female connector. At the same time, the abutment between the first spring clips 52 and the metal housing 10 further strengthens the connection between the metal housing 10 and the terminal assembly. Optionally, the shielding member 50 is disposed on a side of the mounting member 20 that is close to the contact portion 421a of the terminal 421, and the first spring piece 52 is disposed on the shielding plate 51 at one end away from the welding portion 421c of the terminal 421. The end of the first spring piece 52 that is close to the welding portion 421c of the terminal 421 abuts against the metal housing 10. This reduces the risk of the first spring piece 52 getting stuck on the inner wall of the metal housing 10 during the insertion of the mounting member 20 into the metal housing 10. Optionally, the first spring piece 52 is a plate-shaped structure, and the first spring piece 52 and the shielding plate 51 are integrally formed.
[0038] The shielding member 50 also includes three second spring clips 53, which are arranged at an angle relative to the shielding plate 51. The first spring clip 52 and the second spring clip 53 are located at opposite ends of the shielding plate 51. Three through-holes 27 are provided on each of the two side panels 21 of the mounting member 20. These through-holes 27 communicate with the mounting space. At least a portion of a second spring clip 53 extends into the mounting space through a through-hole 27. The second spring clip 53 is configured to abut against the tongue of the female connector when the male connector 1 is plugged into the female connector. The second spring clips 53 of the two shielding members 50 clamp the tongue of the female connector. The abutment between the second spring clips 53 and the female connector prevents the male connector 1 from falling off the female connector.
[0039] In some embodiments, both side panels 21 of the mounting member 20 are provided with two snap-fitting grooves 28, and the shielding member 50 also includes two snap-fitting clips 54. The snap-fitting clips 54 and the first spring clips 52 are respectively provided on both sides of the shielding plate 51. The two snap-fitting clips 54 are respectively provided on both sides of the shielding plate 51. A snap-fitting clip 54 is snapped into a snap-fitting groove 28, thereby realizing the connection between the shielding member 50 and the mounting member 20.
[0040] In some embodiments, see Figure 2 The male connector 1 further includes a PCB board 70 , which is disposed at one end of the metal housing 10 close to the soldering portion 421 c of the terminal 421 , and each terminal 421 and the grounding plate are connected to the PCB board 70 .
[0041] In some embodiments, the connector male head 1 also includes a base 80, which is arranged in the mounting cavity 11 of the metal shell 10, and the base 80 is arranged between the terminal assembly PCB board 70. The welding portion 421c of each terminal 421 is partially embedded in the base 80, and the welding portion 421c of each terminal 421 extends out of the base 80 at one end away from the connecting portion 421b and is connected to the PCB board 70.
[0042] In an embodiment of the present invention, the connector male head 1 includes a metal shell 10, a mounting member 20 and a terminal assembly. The metal shell 10 is provided with a mounting cavity 11, and the mounting cavity 11 passes through the metal shell 10. The mounting member 20 is plugged into the mounting cavity 11, and an installation space is provided in the mounting member 20. The terminal assembly includes a grounding member 30 and two injection molding components 40. The injection molding component 40 includes an insulating carrier 41 and a terminal group 42. The terminal group 42 is embedded in the insulating carrier 41, and the grounding member 30 is arranged between the two injection molding components 40. Among them, the terminal assembly can be detachably inserted into the installation space, so the terminal assembly and the mounting member 20 are assembled, which reduces the step of forming the terminal assembly and the mounting member 20 into a whole through the injection molding process. The assembly process is less expensive than the injection molding process, thereby reducing the cost.
[0043] The present invention provides an embodiment of an electronic device, which includes the above-mentioned connector male head 1. The structure and function of the connector male head 1 can be found in the above-mentioned embodiment, and will not be described in detail here.
[0044] The present invention also provides a method for preparing a connector male head 1, which can be referred to as Figure 10 , the preparation method comprises: Step 01, provide terminal assembly.
[0045] Step 02: Provide a mounting member 20, wherein the mounting member 20 is provided with a mounting space. It is understood that the mounting member 20 can be obtained by injection molding alone, and the mounting member 20 does not need to be formed into a whole with the terminal assembly by injection molding, thereby greatly reducing costs.
[0046] Step 03: Insert the terminal assembly into the installation space to obtain an assembly. The assembly refers to the assembly of the terminal assembly and the installation member 20. The terminal assembly is inserted and plugged in, replacing the installation member 20 and the terminal assembly formed into a whole through the injection molding process.
[0047] Step 04: Provide a metal housing 10 , wherein the metal housing 10 is provided with a through installation cavity 11 .
[0048] Step 05: Insert the assembly into the mounting cavity 11 to obtain the connector male 1. It is understood that by setting the first preset distance, the assembly is inserted into the mounting cavity 11 and then the insertion of the assembly is stopped to obtain the connector male 1.
[0049] It can be understood that the terminal assembly is detachably connected to the mounting piece 20, and the mounting piece 20 is detachably connected to the metal shell 10. The connector male head 1 is obtained through multiple assemblies. During this preparation process, if one or more of the terminal assembly, the mounting piece 20 and the metal shell 10 have quality problems, they can be replaced with qualified products.
[0050] In some embodiments, see Figure 11 , step 01 further includes: Step 011 provides two terminal groups 42, two portions of liquid injection molding material, and two molds. The two terminal groups 42 are secured to the two molds, and the two portions of liquid injection molding material are injected into the two molds. The two portions of liquid injection molding material are solidified to obtain two injection-molded components 40. The liquid injection molding material solidifies to form an insulating carrier 41. It should be noted that the two molds are identical, thereby reducing the complexity of the mold design.
[0051] Step 012: Provide a grounding member 30, place it between two injection-molded parts, and secure it to two injection-molded components 40 to form a terminal assembly. By assembling the two injection-molded parts with the grounding member 30, two terminal groups 42 are embedded in the same insulating carrier 41 through a single injection molding process, rather than being embedded in the same insulating carrier 41.
[0052] In some embodiments, the mounting member 20 is provided with a plurality of plug-in through holes 22, and the plurality of plug-in through holes 22 are connected to the mounting space. The mounting member 20 is provided with a plurality of receiving grooves 23 on the inner wall of the mounting space, and the mounting member 20 is provided with a limiting groove 24 on the side wall of the receiving groove 23; the terminal group 42 includes a plurality of terminals 421, and the terminal 421 includes a contact portion 421a, a connecting portion 421b and a welding portion 421c connected in sequence. The welding portion 421c is partially embedded in the insulating carrier 41, and the contact portion 421a extends away from the connecting portion 421b at one end thereof. A limiting portion 421d is extended; see Figure 12 , step 03 further includes: In step 031, the contact portion 421a of a terminal 421 is inserted into a receiving groove 23 through a plug-in hole 22, and the limiting portion 421d of a terminal 421 is inserted into a limiting groove 24. The connecting portion 421a of the terminal 421 is inserted into the plug-in hole 22, and the contact portion 421a of the terminal 421 partially protrudes from the receiving groove 23 and extends into the installation space. After passing through the plug-in hole 22, the contact portion 421a moves within the receiving groove 23 until the limiting portion 421d of each terminal 421 is inserted into the corresponding limiting groove 24. It is understood that a second preset distance can be set, and the terminal assembly can be inserted to the second preset distance before the insertion of the terminal assembly stops. At this time, the limiting portion 421d of the terminal 421 is inserted into a limiting groove 24.
[0053] Step 032, fix the insulating carrier 41 and the mounting member 20 to obtain an assembly.
[0054] In some embodiments, a groove 211 is provided at one end of the mounting member 20, and a latch 212 is provided on a sidewall of the groove 211 of the mounting member 20, and a latch platform 411 is provided on a sidewall of the insulating carrier 41. Step 032 further includes: In step 0321 , the insulating carrier 41 is pushed into the groove 211 until the base 411 is engaged with the socket 212 , thereby fixing the insulating carrier 41 and the mounting member 20 to obtain an assembly.
[0055] In some embodiments, the mounting member 20 is provided with a plurality of detection ports 25, one detection port 25 being connected to a limiting groove 24, see Figure 13 After step 03, the preparation method further includes: Step 0351, check whether the limiting portions 421d of each terminal 421 are aligned along a direction perpendicular to the direction in which the terminal assembly is inserted into the installation space.
[0056] Step 0352: If yes, determine that the assembly is qualified.
[0057] Step 0353, if not, determine that the assembly is unqualified.
[0058] In some embodiments, see Figure 14 The mounting member 20 is provided with a plurality of detection ports 25, one detection port 25 is connected to a limiting groove 24, and after step 03, the preparation method further includes: Step 0361 , detecting whether each detection port 25 exposes a limiting portion 421 d of a terminal 421 .
[0059] Step 0362: If each detection port 25 exposes a limiting portion 421d of a terminal 421, the assembly is determined to be qualified.
[0060] Step 0363, if not, determine that the assembly is unqualified.
[0061] It should be noted that the preferred embodiments of the present invention are given in the specification and drawings of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described in this specification. These embodiments are not intended to be additional limitations on the content of the present invention. The purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. In addition, the above-mentioned technical features can be combined with each other to form various embodiments not listed above, which are all considered to be within the scope of the description of the present invention. Furthermore, it is obvious to those skilled in the art that improvements or changes can be made based on the above description, and all such improvements and changes should fall within the scope of protection of the claims attached to the present invention.
Claims
1. A male connector, characterized in that: include: The metal housing is provided with a mounting cavity, wherein the mounting cavity passes through the metal housing; A mounting member is inserted into the mounting cavity, and a mounting space is provided in the mounting member; The terminal assembly includes a grounding member and two injection molding members, wherein the injection molding member includes an insulating carrier and a terminal group, the terminal group is embedded in the insulating carrier, and the grounding member is arranged between the two injection molding members; Wherein, the terminal assembly is detachably inserted into the installation space.
2. The connector male head according to claim 1, characterized in that: The mounting member is provided with a plurality of plug-in through holes, the plurality of plug-in through holes being in communication with the mounting space, the mounting member is provided with a plurality of receiving grooves on the inner wall of the mounting space, and the mounting member is provided with a limiting groove on the side wall of the receiving groove; The terminal group includes a plurality of terminals, each of which includes a contact portion, a connecting portion and a welding portion connected in sequence, wherein the welding portion is partially embedded in the insulating carrier, the connecting portion of one terminal is inserted into one of the plug-in through holes, the contact portion of one terminal is partially accommodated in one of the receiving grooves, and the contact portion of the terminal partially protrudes from the receiving groove and extends into the installation space, a limiting portion is extended from one end of the contact portion away from the connecting portion, and the limiting portion of one of the terminals is inserted into one of the limiting grooves.
3. The connector male head according to claim 2, characterized in that: The mounting member is provided with a plurality of detection ports, one of the detection ports is communicated with one of the limiting grooves, and a limiting portion of one of the terminals is exposed to one of the detection ports.
4. The connector male head according to claim 1, characterized in that: The male connector further includes two shielding members, each of which includes a shielding plate and a first elastic piece, wherein the first elastic piece is obliquely arranged on the shielding plate; The two opposite outer walls of the mounting member are respectively recessed inward to form two mounting grooves. A shielding plate of the shielding member is arranged in one of the mounting grooves. The shielding plate is lower than the notch of the mounting groove. The first spring sheet at least partially extends out of the mounting groove. The first spring sheet is supported against the inner wall of the metal shell.
5. The connector male head according to claim 4, characterized in that: The mounting member is provided with a through-hole, and the through-hole is connected to the mounting space; The shielding member further includes a second elastic piece, which is obliquely arranged on the shielding plate. The second elastic piece at least partially extends into the installation space from the through opening, and the second elastic piece is used to abut against the female connector plugged into the male connector.
6. An electronic device, characterized in that: The invention comprises a connector male head as claimed in any one of claims 1 to 5.
7. A method for preparing a male connector, characterized in that: The preparation method comprises: Providing terminal assemblies; Providing a mounting member, wherein the mounting member is provided with a mounting space; Inserting the terminal assembly into the installation space to obtain an assembly; Providing a metal housing, wherein the metal housing is provided with a through-mounting cavity; The assembly is inserted into the installation cavity to obtain the connector male head.
8. The preparation method according to claim 7, characterized in that The step of providing a terminal assembly further comprises: Providing two terminal groups, two portions of liquid injection molding materials, and two molds, fixing the two terminal groups to the two molds, respectively, injecting the two portions of liquid injection molding materials into the two molds, respectively, and curing the two portions of liquid injection molding materials to obtain two injection-molded components, wherein the liquid injection molding materials form an insulating carrier after curing; A grounding piece is provided, placed between the two injection molded parts, and fixed to the two injection molded components respectively to obtain the terminal assembly.
9. The preparation method according to claim 7, characterized in that The mounting member is provided with a plurality of detection ports, one of the detection ports being in communication with a limiting groove; After the step of inserting the terminal assembly into the installation space and obtaining the assembly, the preparation method further comprises: Detecting whether the limiting portions of each terminal are aligned along a direction perpendicular to the direction in which the terminal assembly is inserted into the installation space; If so, the assembly is determined to be qualified; If not, the assembly is determined to be unqualified.
10. The preparation method according to claim 7, characterized in that The mounting member is provided with a plurality of detection ports, one of the detection ports being in communication with a limiting groove; After the steps of inserting the terminal assembly into the installation space and obtaining the assembly, the preparation method further comprises: detecting whether each of the detection openings exposes a limiting portion of the terminal; If each of the inspection ports exposes a limiting portion of the terminal, the assembly is determined to be qualified; If not, the assembly is determined to be unqualified.
