High-nickel stainless steel cold rolling equipment with scratch detection function for bracket
By using guiding and tension adjustment mechanisms, the problems of stainless steel strip misalignment and tension instability in high-nickel stainless steel cold rolling equipment have been solved, achieving a high-precision cold rolling process and the production of high-quality products.
Patent Information
- Application Number
- CN202511324512.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2045-09-17
AI Technical Summary
Existing high-nickel stainless steel cold rolling equipment lacks guiding and tension adjustment mechanisms, which causes the stainless steel strip to easily deflect and have unstable tension during the cold rolling process, affecting product quality.
A guiding mechanism is used to adjust the feeding direction, a tension sensor and an adjustment mechanism monitor and adjust the tension in real time, and a cleaning mechanism removes surface scratches and impurities to ensure stable feeding and appropriate tension of stainless steel strip.
It improves the stability and precision of the cold rolling process, avoids material breakage and bending deformation, and enhances the surface finish and quality of the product.
Smart Images

Figure CN120815830A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stainless steel cold rolling, in particular to high-nickel stainless steel cold rolling equipment for brackets with a scratch detection function. Background Art
[0002] High-nickel stainless steel is widely used in chemical, medical, construction and other fields due to its high corrosion resistance and strength. During the cold rolling process of high-nickel stainless steel, scratches are one of the common surface defects. Its surface is easily scratched by mechanical collision or tiny substances produced during rolling. Any tiny scratch may affect its surface quality and subsequent processing performance.
[0003] Prior art CN118081525B discloses a stainless steel strip cold rolling equipment and a cold rolling method thereof. The technical proposal discloses that "the present invention relates to the technical field of stainless steel strip cold rolling processing, and specifically to a stainless steel strip cold rolling equipment and a cold rolling method thereof, comprising a workbench and a support, wherein a second rotating rod and a third rotating rod are rotatably connected to the support; the present invention can squeeze and move a rubber block together with an auger when the third rotating rod and the second rotating rod rotate synchronously, so that the connecting plate drives the slide to slide on the second rotating rod, and then the grinding wheel is pressed against the side edge of the stainless steel strip through the first connecting frame, so that the grinding wheel grinds the side edge of the stainless steel strip, and when the support roller contacts the stainless steel strip, it exerts a reaction force on the slide through the second connecting frame, and the reaction force is transmitted to the rubber block. When the stainless steel strip widens, the reaction force overcomes the thrust transmitted to the rubber block by the auger, so that the support roller adaptively displaces according to the change in the width of the stainless steel strip, thereby ensuring the grinding quality of the grinding wheel on the edge of the steel strip." Although the prior art has disclosed a stainless steel strip cold rolling equipment and a cold rolling method thereof, there are still some deficiencies, including: 1. The cold rolling equipment lacks a corresponding guide part. During the cold rolling process, the stainless steel strip may deviate due to factors such as uneven cold rolling force, resulting in surface scratches on the stainless steel strip during the cold rolling process, affecting the overall quality of the product; 2. The cold rolling equipment lacks the corresponding tension adjustment part, which causes the tension of the stainless steel strip to be unstable during the cold rolling process, resulting in the stainless steel strip breaking due to excessive tension or bending due to insufficient tension, affecting the cold rolling speed and product quality of the stainless steel. Summary of the Invention
[0004] The object of the present invention is to provide a high-nickel stainless steel cold rolling equipment for a bracket with a scratch detection function, so as to solve the problems raised in the prior art.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-nickel stainless steel cold rolling equipment for a bracket with a scratch detection function, the cold rolling equipment comprising a frame and a chassis, the chassis being located on the upper end face of the frame, a mounting frame 1 being provided at the bottom of the chassis, the mounting frame 1 being located at the feed position, a guide mechanism and an adjustment mechanism being provided on the inner side of the mounting frame 1, the guide mechanism being located on the upper side of the adjustment mechanism, an upper roller and a lower roller being provided on one side of the mounting frame 1, a cleaning mechanism being provided on one side of the upper roller, and a receiving roller being provided on one side of the cleaning mechanism. The frame and chassis provide support and installation foundation for the entire cold rolling equipment, ensuring the stability of the entire equipment and preventing interference from external impurities. The guide mechanism is used to adjust the feeding angle of the stainless steel at the feeding point to ensure that the stainless steel can be fed continuously and stably in the correct direction. The adjustment mechanism cooperates with the tension sensor to monitor and adjust the tension of the stainless steel during the cold rolling process in real time to avoid material breakage due to excessive tension of the stainless steel or bending and deformation of the material due to insufficient tension. The cleaning mechanism can quickly remove tiny particles and burrs generated after cold rolling, and can remove shallow scratches on the surface of the stainless steel to ensure that the surface finish of the stainless steel meets the process requirements. The receiving roller is used to coil the stainless steel material after cold rolling.
[0006] The guide mechanism includes a rotating shaft (1), on which a guide roller is sleeved, a through slot defined on one side of the inner wall of a mounting frame (1), a mounting block disposed within the through slot, and a motor (1) disposed on the side of the mounting frame (1) adjacent to the through slot. A lead screw is disposed on the output shaft of the motor (1), threadedly connected to the mounting block, a limit rod is disposed on the inner wall of the through slot, and the mounting block is slidably connected to the limit rod. The motor (1) is used to rotate the lead screw, which drives the mounting block to move horizontally along the limit rod, thereby adjusting the angle of the guide roller, ensuring that the stainless steel can flexibly change direction as needed during the feeding process. The guide roller is in direct contact with the stainless steel, directly adjusting the feeding direction of the stainless steel.
[0007] The mounting block has a groove on one side near the first rotating shaft, a second rotating shaft is disposed within the groove, and a connecting block is disposed on one side of the groove. The second rotating shaft is rotatably connected to the connecting block, and the end of the connecting block near the first rotating shaft is retractable. The retractable end of the first rotating shaft is connected to the connecting block, and the other end of the first rotating shaft is provided with a connecting block. The mounting frame has a mounting groove on the other side of the inner wall, the second rotating shaft is located on the inner wall of the mounting groove, the connecting block is located within the mounting groove, and the second rotating shaft is rotatably connected to the connecting block. The mounting block provides a mounting base for the second rotating shaft, and the connecting block and the connecting block are used to support the first rotating shaft and the guide roller. The retractable module provided on the connecting block ensures the stability of the connection between the guide roller and the mounting block during rotation.
[0008] The adjustment mechanism includes a first cylinder, located on the upper end surface of mounting frame one. Mounting frame two is provided on one side of the push rod of the first cylinder. Mounting frame two is located inside mounting frame one. Guide rails are provided on either side of mounting frame two, and the two guide rails are located on the inner wall of the upper end of mounting frame one. Support rods are provided on either side of the two end feet of mounting frame two, each of which has a protrusion that matches the shape of the guide rails. The support rods are slidably connected to the guide rails, and an adjustment roller is provided between the two support rods. Cylinder one is used to drive mounting frame two to move up and down along the guide rails, thereby driving the adjustment roller and the pressure roller to move up and down, adjusting whether the adjustment roller and the pressure roller are in contact with the stainless steel surface, thereby adjusting the tension of the stainless steel surface. The guide rails are used to limit the movement direction of mounting frame two, and the two support rods provide a mounting base for the adjustment roller.
[0009] Each of the two support rods is equipped with a curved rod. A second motor is mounted on one side of the curved rod. The output shaft of the second motor is connected to the rotating portion of the curved rod. A pressure roller is positioned between the rotating portions of the two curved rods. An airbag sleeve is sleeved around the outer sides of the adjusting roller and the pressure roller. The two support rods provide support for the curved rods. The second motor drives the rotating portion of the curved rod, thereby rotating the pressure roller. This adjusts the contact between the pressure roller and the stainless steel surface, thereby adjusting the surface tension of the stainless steel. The airbag sleeve is used to change the contact area between the adjusting roller and the pressure roller and the stainless steel surface, enabling more rapid adjustment of the surface tension of the stainless steel.
[0010] The upper end surface of the chassis is provided with two cylinders, each with a push rod located inside the chassis. A moving block is provided on each side of the push rod. The chassis has two slots on either side, and the two moving blocks are located within the slots. Tracks are provided on the inner walls of the slots. Protrusions matching the track shape are provided on either side of the moving blocks, and the moving blocks are slidably connected to the tracks. Two spindle motors are provided on the outer wall of the chassis, one located above the moving block and the other below the moving block. The output shafts of the two spindle motors are connected to the upper and lower rollers, respectively. Multiple transition rollers are provided on the inner wall of the chassis, one located on top of the moving block and the other below the moving block. The two cylinders are used to drive the upper roller up and down, adjusting the spacing between the upper and lower rollers to cold-roll stainless steel of varying thicknesses. The two spindle motors drive the upper and lower rollers in opposite directions, respectively, to vary the cold-rolling speed of the stainless steel. Multiple transition rollers are used to support and transport the stainless steel, and are driven by an external motor.
[0011] The cleaning mechanism includes a mounting plate, wherein the mounting plate is located on the inner wall of the chassis, and a long strip of through slot is opened on the mounting plate, a mounting bracket three is provided on the upper end surface of the mounting plate, a motor three is provided on the upper end surface of the mounting bracket three, a gear is provided on the output shaft of the motor three, and the gear is located on the inner side of the through slot, and two movable plates are respectively provided on both sides of the inner wall of the through slot, and the two movable plates are slidably connected to the mounting plate, and a toothed protrusion matching the shape of the gear is provided on one side of the movable plate, and the gear is meshed with the two movable plates, and a mounting bracket four is respectively provided on the lower side of the two movable plates, and a motor four is respectively provided on one side of the two mounting brackets four, and a cleaning roller is provided on the output shaft of the motor four, and multiple groups of brushes and sandpaper are respectively provided on the two cleaning rollers. The mounting plate provides an installation base for the cleaning mechanism. The mounting frame three is used to support the motor three. The motor three is used to drive the gear to rotate. The gear cooperates with the movable plates on both sides to drive the two movable plates to move toward each other, thereby driving the two cleaning rollers to move and changing the distance between the two cleaning rollers to clean stainless steel of different widths. The motor four is used to drive the cleaning rollers on both sides to rotate. The brushes on the cleaning rollers can remove impurities on the surface of the stainless steel and burrs on the edges. The sandpaper on the other cleaning roller can remove slight scratches on the surface of the stainless steel to ensure the quality and quality of the cold-rolled stainless steel that is coiled.
[0012] The receiving portion of the chassis is provided with a receiving roller, and a motor 5 is provided on the outer wall of the chassis and is located on one side of the receiving roller. The motor 5 is used to drive the receiving roller to rotate, and the receiving roller is used to coil the cold-rolled stainless steel product.
[0013] An air pump is provided at the bottom of the chassis, and the air pump is located on the lower side of the guide roller. The air pump is connected to the airbag sleeve on the adjusting roller and the pressing roller through a pipeline. A tension sensor is provided inside the guide roller, and a visual sensor is provided on the inner wall of the upper side of the chassis, and the visual sensor is located on one side of the mounting frame. A position sensor is provided on one side of the inner wall of the chassis, and the position sensor is located on one side of the upper roller. A CCD camera is provided on the upper side of the inner wall of the chassis, and the tension sensor, visual sensor, position sensor and CCD camera are electrically connected to the control system. The air pump is used to fill the airbag sleeves on the adjusting roller and the pressing roller with gas, thereby quickly changing the contact area between the adjusting roller and the pressing roller and the stainless steel, and can quickly adjust the tension on the surface of the stainless steel. The tension sensor is used to detect the tension on the surface of the stainless steel to facilitate subsequent tension adjustment. The visual sensor detects the specific position and shape of the stainless steel in the chassis in real time, which facilitates the subsequent guide roller to adjust the feeding direction of the stainless steel. The position sensor is used to detect the distance between the upper roller and the lower roller, which facilitates the cold rolling of stainless steel of different thicknesses. The CCD camera is used to detect the surface quality of the stainless steel after cold rolling and detect the position of impurities and scratches on the stainless steel surface.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention can monitor the status of the stainless steel strip in real time through visual sensors and position sensors, and adjust the feeding direction of the stainless steel strip by the guide mechanism to prevent deviation, thereby further improving the stability and accuracy of the cold rolling process; 2. The present invention can monitor the tension of the stainless steel strip in real time through the tension sensor and adjustment mechanism, and adjust the tension on the surface of the stainless steel strip to ensure that the stainless steel strip maintains appropriate tension during the cold rolling process, avoiding problems such as material breakage due to excessive tension or bending deformation due to insufficient tension, thereby improving the reliability of the cold rolling process and product quality; 3. The present invention can effectively remove tiny particles, burrs and slight scratches on the surface of stainless steel after cold rolling through the cleaning mechanism, further improving the surface finish of the product and meeting high-precision process requirements. The multiple sets of brushes and sandpaper on the cleaning roller can be flexibly adjusted in spacing as needed to adapt to stainless steel strips of different widths. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention; Figure 2 A three-dimensional diagram of the internal structure of the chassis of the present invention; Figure 3 A structural perspective view of a mounting frame according to the present invention; Figure 4 For the present invention Figure 3 A partial enlarged view of area A in the middle; Figure 5 A three-dimensional diagram of the guide mechanism and the adjustment mechanism of the present invention; Figure 6 For the present invention Figure 5 A partial enlarged view of the middle B area; Figure 7 It is a three-dimensional diagram of the cold rolling area of the present invention; Figure 8 A three-dimensional diagram of the cleaning mechanism of the present invention; Figure 9 It is a cross-sectional view of the present invention.
[0016] In the figure: 1. Frame; 2. Chassis; 3. Mounting frame 1; 4. Guide mechanism; 401. Rotating shaft 1; 402. Guide roller; 403. Motor 1; 404. Lead screw; 405. Mounting block; 406. Rotating shaft 2; 407. Connecting block 1; 408. Connecting block 2; 5. Adjusting mechanism; 501. Cylinder 1; 502. Mounting frame 2; 503. Guide rail; 504. Support rod; 505. Adjusting roller; 506. Bending rod; 507. Motor 2; 508. Pressing roller; 509. Airbag cover ; 6. Transition roller; 7. Cylinder 2; 8. Moving block; 9. Spindle motor; 10. Upper roller; 11. Lower roller; 12. Cleaning mechanism; 1201. Mounting plate; 1202. Mounting frame 3; 1203. Motor 3; 1204. Gear; 1205. Moving plate; 1206. Mounting frame 4; 1207. Motor 4; 1208. Cleaning roller; 13. Motor 5; 14. Receiving roller; 15. Air pump; 16. Position sensor; 17. Vision sensor; 18. CCD camera. DETAILED DESCRIPTION
[0017] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0018] See also Figures 1-9 The present invention provides a technical solution: a high-nickel stainless steel cold rolling equipment for a bracket with a scratch detection function, the cold rolling equipment includes a frame 1 and a chassis 2, the chassis 2 is located on the upper end surface of the frame 1, a mounting frame 3 is provided at the bottom of the chassis 2, the mounting frame 3 is located at the feed position, a guide mechanism 4 and an adjustment mechanism 5 are provided on the inner side of the mounting frame 3, the guide mechanism 4 is located on the upper side of the adjustment mechanism 5, an upper roller 10 and a lower roller 11 are provided on one side of the mounting frame 3, a cleaning mechanism 12 is provided on one side of the upper roller 10, and a receiving roller 14 is provided on one side of the cleaning mechanism 12. The frame 1 and the chassis 2 provide support and installation foundation for the entire cold rolling equipment, ensuring the stability of the entire equipment and preventing interference from external impurities. The guide mechanism 4 is used to adjust the feeding angle of the stainless steel at the feeding point to ensure that the stainless steel can be fed continuously and stably in the correct direction. The adjustment mechanism 5 cooperates with the tension sensor to monitor and adjust the tension of the stainless steel during the cold rolling process in real time to avoid material breakage due to excessive tension of the stainless steel or bending and deformation of the material due to insufficient tension. The cleaning mechanism 12 can quickly remove tiny particles and burrs generated after cold rolling, and can remove shallow scratches on the surface of the stainless steel to ensure that the surface finish of the stainless steel meets the process requirements. The receiving roller 14 is used to coil the stainless steel material after cold rolling.
[0019] Guide mechanism 4 includes a rotating shaft 401, on which a guide roller 402 is sleeved. A through slot is defined on one side of the inner wall of mounting frame 3, within which a mounting block 405 is positioned. Motor 403 is positioned on the side of mounting frame 3 adjacent to the slot. A lead screw 404 is threadedly connected to mounting block 405 on the output shaft of motor 403. A limit rod is provided on the inner wall of the through slot, with mounting block 405 slidably connected to the limit rod. Motor 403 rotates lead screw 404, driving mounting block 405 to move horizontally along the limit rod, thereby adjusting the angle of guide roller 402 and ensuring that the stainless steel can flexibly change direction as needed during feeding. Guide roller 402 directly contacts the stainless steel, directly adjusting the feeding direction of the stainless steel.
[0020] A groove is formed on the side of mounting block 405 near rotating shaft 1 401. Rotating shaft 2 406 is disposed within the groove. Connecting block 1 407 is disposed on one side of the groove. Rotating shaft 2 406 is rotatably connected to connecting block 1 407. The end of connecting block 1 407 near rotating shaft 1 401 is retractable. The retractable end of rotating shaft 1 401 is connected to connecting block 1 407. Connecting block 2 408 is disposed on the other end of rotating shaft 1 401. A mounting groove is formed on the other side of the inner wall of mounting frame 1 3. Rotating shaft 2 406 is located on the inner wall of the groove. Connecting block 2 408 is located within the groove. Rotating shaft 2 406 is rotatably connected to connecting block 2 408. Mounting block 405 provides a mounting base for rotating shaft 2 406. Connecting blocks 1 407 and 2 408 support rotating shaft 1 401 and guide roller 402. The retractable module provided on connecting block 1 407 ensures the stability of the connection between guide roller 402 and mounting block 405 during rotation.
[0021] The adjusting mechanism 5 includes a cylinder 1 501, which is located on the upper end surface of the mounting frame 1 3. A mounting frame 2 502 is provided on one side of the push rod of the cylinder 1 501, and the mounting frame 2 502 is located on the inner side of the mounting frame 1 3. Guide rails 503 are respectively provided on both sides of the mounting frame 2 502. The two guide rails 503 are located on the inner wall of the upper end of the mounting frame 3. Support rods 504 are respectively provided on one side of the two end feet of the mounting frame 2 502. A protrusion matching the shape of the guide rails 503 is provided on one side of the two support rods 504. The support rods 504 are slidably connected to the guide rails 503, and an adjusting roller 505 is provided between the two support rods 504. Cylinder 1 501 is used to drive mounting frame 2 502 to move up and down along the guide rail 503, thereby driving the adjusting roller 505 and the pressing roller 508 to move up and down, adjusting whether the adjusting roller 505 and the pressing roller 508 are in contact with the stainless steel surface, thereby adjusting the tension of the stainless steel surface. The guide rail 503 is used to limit the moving direction of mounting frame 2 502, and the two support rods 504 provide an installation base for the adjusting roller 505.
[0022] A curved rod 506 is mounted on each of the two support rods 504. A second motor 507 is mounted on one side of the curved rod 506. The output shaft of the second motor 507 is connected to the rotating portion of the curved rod 506. A pressing roller 508 is positioned between the rotating portions of the two curved rods 506. An airbag sleeve 509 is sleeved around the outer sides of the adjusting roller 505 and the pressing roller 508. The two support rods 504 provide support for the curved rods 506. The second motor 507 drives the rotating portion of the curved rod 506, thereby driving the pressing roller 508 to rotate. This adjusts the contact between the pressing roller 508 and the stainless steel surface, thereby adjusting the surface tension of the stainless steel. The airbag sleeve 509 changes the contact area between the adjusting roller 505 and the pressing roller 508 and the stainless steel surface, enabling more rapid adjustment of the surface tension of the stainless steel.
[0023] Cylinders 2 7 are respectively provided on both sides of the upper end surface of the chassis 2, and the push rods of the two cylinders 2 7 are located inside the chassis 2. Moving blocks 8 are respectively provided on one side of the push rods of the two cylinders 2 7. Through grooves are opened on both sides of the chassis 2, and the two moving blocks 8 are located in the through grooves. Tracks are provided on both sides of the inner walls of the through grooves. Protrusions matching the shape of the tracks are provided on both sides of the moving blocks 8. The moving blocks 8 are slidingly connected to the tracks. Two spindle motors 9 are provided on the outer wall of the chassis 2, one spindle motor 9 is located on the moving block 8, and the other spindle motor 9 is located below the moving block 8. The output shafts of the two spindle motors 9 are respectively connected to the upper roller 10 and the lower roller 11. A plurality of transition rollers 6 are provided on the inner wall of the chassis 2, and the plurality of transition rollers 6 are respectively located on both sides of the lower roller 11. The two cylinders 7 are used to drive the upper roller 10 to move up and down, and adjust the distance between the upper roller 10 and the lower roller 11, so that stainless steel of different thicknesses can be cold rolled. The two spindle motors 9 drive the upper roller 10 and the lower roller 11 to rotate in opposite directions respectively, which can change the cold rolling speed of the stainless steel. Multiple transition rollers 6 are used to support and transport stainless steel, and the transition rollers 6 are driven by an external motor.
[0024] The cleaning mechanism 12 includes a mounting plate 1201, which is located on the inner wall of the chassis 2. A long strip of through slots is provided on the mounting plate 1201. A mounting bracket 3 1202 is provided on the upper end surface of the mounting plate 1201. A motor 3 1203 is provided on the upper end surface of the mounting bracket 3 1202. A gear 1204 is provided on the output shaft of the motor 3 1203. The gear 1204 is located inside the through slot. Two movable plates 1205 are provided on both sides of the inner wall of the through slot. The two movable plates 1205 It is slidingly connected to the mounting plate 1201, and a tooth-shaped protrusion matching the shape of the gear 1204 is provided on one side of the movable plate 1205. The gear 1204 is meshingly connected with the two movable plates 1205. A mounting frame four 1206 is provided on the lower side of the two movable plates 1205, and a motor four 1207 is provided on one side of the two mounting frames four 1206. A cleaning roller 1208 is provided on the output shaft of the motor four 1207, and multiple groups of brushes and sandpaper are provided on the two cleaning rollers 1208. The mounting plate 1201 provides an installation base for the cleaning mechanism 12, and the mounting frame three 1202 is used to support the motor three 1203. The motor three 1203 is used to drive the gear 1204 to rotate. The gear 1204 cooperates with the movable plates 1205 on both sides to drive the two movable plates 1205 to move toward each other, thereby driving the two cleaning rollers 1208 to move, changing the distance between the two cleaning rollers 1208 to clean stainless steel of different widths. The motor four 1207 is used to drive the cleaning rollers 1208 on both sides to rotate. The brushes on the cleaning rollers 1208 can remove impurities on the surface of the stainless steel and burrs on the edges. The sandpaper on the other cleaning roller 1208 can remove slight scratches on the surface of the stainless steel, thereby ensuring the quality and quality of the cold-rolled stainless steel that is coiled.
[0025] The receiving portion of the chassis 2 is provided with a receiving roller 14, and a motor 5 13 is provided on the outer wall of the chassis 2. The motor 5 13 is located on one side of the receiving roller 14. The motor 5 13 is used to drive the receiving roller 14 to rotate, and the receiving roller 14 is used to coil the cold-rolled stainless steel product.
[0026] An air pump 15 is provided at the bottom of the chassis 2, and the air pump 15 is located on the lower side of the guide roller 402. The air pump 15 is connected to the adjusting roller 505 and the airbag cover 509 on the pressing roller 508 through a pipeline. A tension sensor is provided inside the guide roller 402. A visual sensor 16 is provided on the upper inner wall of the chassis 2, and the visual sensor 16 is located on one side of the mounting frame 3. A position sensor 17 is provided on one side of the inner wall of the chassis 2, and the position sensor 17 is located on one side of the upper roller 10. A CCD camera 18 is provided on the upper side of the inner wall of the chassis 2. The tension sensor, visual sensor 16, position sensor 17 and CCD camera 18 are electrically connected to the control system. The air pump 15 is used to fill gas into the airbag sleeve 509 on the adjusting roller 505 and the pressing roller 508, so as to quickly change the contact area between the adjusting roller 505 and the pressing roller 508 and the stainless steel, and can quickly adjust the tension on the surface of the stainless steel. The tension sensor is used to detect the tension on the surface of the stainless steel to facilitate subsequent tension adjustment. The visual sensor 16 detects the specific position and shape of the stainless steel in the chassis 2 in real time to facilitate the subsequent guide roller 402 to adjust the feeding direction of the stainless steel. The position sensor 17 is used to detect the distance between the upper roller 10 and the lower roller 11 to facilitate cold rolling of stainless steel of different thicknesses. The CCD camera 18 is used to detect the surface quality of the stainless steel after cold rolling and detect the position of impurities and scratches on the surface of the stainless steel.
[0027] The working principle of the present invention is as follows: when the cold rolling equipment is in use, the operator places the pre-treated stainless steel strip on the receiving roller 14, the motor 5 13 drives the receiving roller 14 to rotate, the receiving roller 14 starts to reel in the stainless steel strip, the visual sensor 17 detects the thickness of the stainless steel strip, the control system controls the two cylinders 2 7 to operate, the two cylinders 2 7 drive the moving block 8 to move downward, the position sensor 16 detects the distance between the upper roller 10 and the lower roller 11, when the distance between the two rollers reaches the set value, the cylinder 2 7 stops operating, the two spindle motors 9 drive the upper roller 10 and the lower roller 11 to rotate in opposite directions, and cold rolling starts.
[0028] The visual sensor 17 detects the position information of the stainless steel strip. When it detects that the stainless steel strip is offset, the motor 403 drives the screw 404 to rotate, and the mounting block 405 moves horizontally under the drive of the screw 404. The mounting block 405 drives the connecting block 407 to move, and the guide roller 402 is offset in the opposite direction by a certain angle under the drive of the connecting block 407 to adjust the feeding direction of the stainless steel strip so that it can stably enter the cold rolling area. After the visual sensor 17 detects that the stainless steel strip is in the correct position, the motor 403 drives the screw 404 to rotate in the opposite direction, and the mounting block 405 returns to its original position under the drive of the screw 404.
[0029] The tension sensor inside the guide roller 402 detects the surface tension of the stainless steel strip in real time. If the tension sensor detects that the surface tension of the stainless steel strip is small, the control system controls the cylinder 1 501 to operate, and the cylinder 1 501 drives the mounting frame 2 502 to move downward, and the mounting frame 2 502 drives the adjusting roller 505 to move downward to the surface of the stainless steel strip. The motor 2 507 drives the rotating part of the curved rod 506 to rotate downward, driving the pressing roller 508 to contact the surface of the stainless steel strip. The adjusting roller 505 and the pressing roller 508 squeeze the stainless steel strip, and the feeding speed of the stainless steel strip at the feeding point is reduced. The speed slows down and the tension increases. If the tension of the stainless steel strip is too small, the air pump 15 injects air into the airbag sleeve 509 through the pipeline, and the contact area between the adjusting roller 505 and the pressing roller 508 and the stainless steel strip increases. The downward pressure of the adjusting roller 505 and the pressing roller 508 increases, the feeding speed of the stainless steel strip at the feed point slows down, and the tension increases; if the tension of the stainless steel strip is too large, the cylinder 1 501 drives the mounting frame 2 502 to move upward, driving the adjusting roller 505 and the pressing roller 508 away from the stainless steel strip, reducing the pressure on the stainless steel strip and reducing the tension.
[0030] The CCD camera 18 detects the surface of the stainless steel strip after cold rolling and identifies burrs, impurities and scratches on the stainless steel surface. The control system controls the operation of the motor three 1203. The motor three 1203 drives the gear 1204 to rotate. The gear 1204 drives the movable plates 1205 on both sides to move toward each other. The movable plates 1205 on both sides drive the cleaning rollers 1208 on both sides to move toward each other to the two sides of the stainless steel strip. The motor four 1207 drives the cleaning roller 1208 to rotate. The brush on the cleaning roller 1208 cleans the impurities on the surface of the stainless steel strip and the burrs on the edge. The sandpaper on the cleaning roller 1208 removes the tiny scratches on the surface of the stainless steel strip. The CCD camera 18 marks the larger scratches on the surface of the stainless steel strip for subsequent processing.
[0031] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A high nickel stainless steel cold rolling equipment for stents with scratch detection function, characterized by: The cold rolling equipment includes a frame (1) and a chassis (2), wherein the chassis (2) is located on the upper end surface of the frame (1), a mounting frame (3) is provided at the bottom of the chassis (2), the mounting frame (3) is located at the feeding position, a guide mechanism (4) and an adjustment mechanism (5) are provided on the inner side of the mounting frame (3), the guide mechanism (4) is located on the upper side of the adjustment mechanism (5), an upper roller (10) and a lower roller (11) are provided on one side of the mounting frame (3), a cleaning mechanism (12) is provided on one side of the upper roller (10), and a receiving roller (14) is provided on one side of the cleaning mechanism (12).
2. The high-nickel stainless steel cold rolling equipment for stents with a scratch detection function according to claim 1, characterized in that: The guide mechanism (4) comprises a rotating shaft (401), a guide roller (402) is sleeved on the rotating shaft (401), a through slot is provided on one side of the inner wall of the mounting frame (3), a mounting block (405) is provided in the through slot, a motor (403) is provided on the side of the mounting frame (3) close to the through slot, a lead screw (404) is provided on the output shaft of the motor (403), the lead screw (404) is threadedly connected to the mounting block (405), a limiting rod is provided on the inner wall of the through slot, and the mounting block (405) is slidably connected to the limiting rod.
3. The high nickel stainless steel cold rolling equipment for stents with scratch detection function according to claim 2, characterized in that: The mounting block (405) is provided with a groove on one side close to the rotating shaft 1 (401), the rotating shaft 2 (406) is provided in the groove, the connecting block 1 (407) is provided on one side of the groove, the rotating shaft 2 (406) is rotatably connected to the connecting block 1 (407), the connecting block 1 (407) is retractable at one end close to the rotating shaft 1 (401), the retractable end of the rotating shaft 1 (401) is connected to the connecting block 1 (407), the connecting block 2 (408) is provided at the other end of the rotating shaft 1 (401), the mounting groove is provided on the other side of the inner wall of the mounting frame 1 (3), the rotating shaft 2 (406) is located on the inner wall of the mounting groove, the connecting block 2 (408) is located in the mounting groove, and the rotating shaft 2 (406) is rotatably connected to the connecting block 2 (408).
4. The high-nickel stainless steel cold rolling equipment for stents with a scratch detection function according to claim 3, characterized in that: The adjusting mechanism (5) includes a cylinder 1 (501), wherein the cylinder 1 (501) is located on the upper end surface of the mounting frame 1 (3), a mounting frame 2 (502) is provided on one side of the push rod of the cylinder 1 (501), and the mounting frame 2 (502) is located on the inner side of the mounting frame 1 (3), and guide rails (503) are provided on both sides of the mounting frame 2 (502), and the two guide rails (503) are located on the inner wall of the upper end of the mounting frame 1 (3), and support rods (504) are provided on one side of the two end feet of the mounting frame 2 (502), and a protrusion matching the shape of the guide rails (503) is provided on one side of the two support rods (504), and the support rods (504) are slidably connected to the guide rails (503), and an adjusting roller (505) is provided between the two support rods (504).
5. The high-nickel stainless steel cold rolling equipment for stents with a scratch detection function according to claim 4, characterized in that: A curved rod (506) is provided on each of the two support rods (504), a second motor (507) is provided on one side of the curved rod (506), an output shaft of the second motor (507) is connected to the rotating portion of the curved rod (506), a pressing roller (508) is provided between the rotating portions of the two curved rods (506), and an airbag sleeve (509) is sleeved on the outer sides of the adjusting roller (505) and the pressing roller (508).
6. The high nickel stainless steel cold rolling equipment for stents with a scratch detection function according to claim 1, characterized in that: Cylinders (7) are provided on both sides of the upper end surface of the chassis (2), and the push rods of the two cylinders (7) are located inside the chassis (2). Moving blocks (8) are provided on one side of the push rods of the two cylinders (7). Through grooves are provided on both sides of the chassis (2), and the two moving blocks (8) are located in the through grooves. Tracks are provided on both sides of the inner wall of the through grooves. Protrusions matching the shape of the tracks are provided on both sides of the moving blocks (8). The moving blocks (8) are slidably connected to the tracks. Two spindle motors (9) are provided on the outer wall of the chassis (2), one of the spindle motors (9) is located on the moving block (8), and the other spindle motor (9) is located below the moving block (8). The output shafts of the two spindle motors (9) are connected to the upper roller (10) and the lower roller (11) respectively. A plurality of transition rollers (6) are provided on the inner wall of the chassis (2), and the plurality of transition rollers (6) are respectively located on both sides of the lower roller (11).
7. The high nickel stainless steel cold rolling equipment for stents with scratch detection function according to claim 1, characterized in that: The cleaning mechanism (12) comprises a mounting plate (1201), the mounting plate (1201) being located on the inner wall of the chassis (2), the mounting plate (1201) being provided with a long strip through slot, the upper end surface of the mounting plate (1201) being provided with a mounting frame three (1202), the upper end surface of the mounting frame three (1202) being provided with a motor three (1203), the output shaft of the motor three (1203) being provided with a gear (1204), the gear (1204) being located on the inner side of the through slot, two movable plates (1205) being provided on both sides of the inner wall of the through slot, the two movable plates (1205) being provided on the upper end surface of the mounting plate (1201), the gear (1204) being provided on the inner side of the through slot, the two movable plates (1205) being provided on the upper end surface of the mounting frame three (1202), the gear (1204) being provided on the output shaft of the motor three (1203), the gear (1204) being provided on the inner side of the through slot, the two movable plates (1205) being provided on the inner side of the through slot, the two movable plates (1205) being provided on the upper end surface of the mounting frame three (1202 ... two movable plates (1205) being provided on the upper end surface of the mounting frame three (1202), the two 205) is slidably connected to the mounting plate (1201), one side of the movable plate (1205) is provided with a tooth-shaped protrusion that matches the shape of the gear (1204), the gear (1204) is meshed with the two movable plates (1205), the lower sides of the two movable plates (1205) are respectively provided with mounting frames four (1206), one side of the two mounting frames four (1206) are respectively provided with motor four (1207), the output shaft of the motor four (1207) is provided with a cleaning roller (1208), and the two cleaning rollers (1208) are respectively provided with multiple groups of brushes and sandpaper.
8. The high-nickel stainless steel cold rolling equipment for stents with a scratch detection function according to claim 7, characterized in that: A receiving roller (14) is provided at the receiving portion of the chassis (2), and a motor five (13) is provided on the outer wall of the chassis (2), and the motor five (13) is located on one side of the receiving roller (14).
9. The high nickel stainless steel cold rolling equipment for stents with a scratch detection function according to claim 6, characterized in that: An air pump (15) is provided at the bottom of the chassis (2), and the air pump (15) is located on the lower side of the guide roller (402). The air pump (15) is connected to the airbag sleeve (509) on the adjustment roller (505) and the pressing roller (508) through a pipeline. A tension sensor is provided inside the guide roller (402). A visual sensor (16) is provided on the inner wall of the upper side of the chassis (2), and the visual sensor (16) is located on one side of the mounting frame (3). A position sensor (17) is provided on one side of the inner wall of the chassis (2), and the position sensor (17) is located on one side of the upper roller (10). A CCD camera (18) is provided on the upper side of the inner wall of the chassis (2). The tension sensor, the visual sensor (16), the position sensor (17) and the CCD camera (18) are electrically connected to the control system.
Citation Information
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