A protective toner cartridge device for a printer and a detection system thereof
By designing a protective toner cartridge device with a toner filling and light-shielding protection mechanism, the problem of toner flying away was solved, achieving environmental protection and safe use of the photosensitive drum. Combined with the detection system, the intelligent management capability of the equipment was improved.
Patent Information
- Application Number
- CN202610433686.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-04-03
- Publication Date
- 2026-06-19
- Estimated Expiration
- 2046-04-03
AI Technical Summary
Existing toner cartridge devices are prone to causing toner to fly around during the toner filling and emptying process, polluting the environment, and lack effective protective measures.
A protective toner cartridge device was designed, comprising a toner filling mechanism, a positioning mechanism, an auxiliary mechanism, a protective mechanism, and a collection mechanism. Through the cooperation of components such as the toner filling seat, the inlet ring, the telescopic tube, the folding cylinder, and the sealing plug, the toner is protected from flying away. At the same time, the protective frame is used to shield the photosensitive drum from light, and the device status and environment are monitored by a detection system.
It effectively prevents toner from flying, protects the environment, ensures that the photosensitive drum is not damaged, and achieves intelligent management through the detection system, improving the ease of use, safety and reliability of the equipment.
Smart Images

Figure CN121956466B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of toner cartridge devices, and particularly to a protective toner cartridge device for printers and its detection system. Background Technology
[0002] Printers are typically one of the output devices of a computer, used to print the results of computer processing onto relevant media. Printers usually use a toner cartridge, which is the core consumable of laser printers. It is usually composed of an aluminum substrate and photosensitive material, and is used to transfer toner onto paper to form text or images.
[0003] Existing toner cartridge devices typically include a toner cartridge body, a photosensitive drum, a toner cavity, a toner filling port, and a waste toner outlet. The photosensitive drum is rotatably connected to the toner cartridge body, the toner cavity is located inside the toner cartridge body, the toner filling port is located on the side of the toner cartridge body, and the waste toner outlet is located on the top of the toner cartridge body. Toner cartridge devices usually require toner filling and waste toner removal operations. Typically, after the toner cartridge device is removed from the printer, toner is added into the toner cavity from the toner filling port, and waste toner is emptied through the waste toner outlet. However, during toner filling, it is usually not convenient to protect the toner at the toner filling port from flying, which can lead to toner flying during the filling or removing process, causing pollution to the surrounding environment. Summary of the Invention
[0004] The purpose of this invention is to provide a protective toner cartridge device for printers and its detection system, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a protective toner cartridge device for a printer, comprising:
[0006] A toner cartridge body, wherein the interior of the toner cartridge body is provided with a toner cavity;
[0007] A photosensitive drum, which is rotatably connected to the front of the toner cartridge body;
[0008] A toner filling mechanism is located on the side of the drum body and is used to prevent toner from falling out when adding toner into the toner cavity.
[0009] Waste discharge port, which is located on the top of the drum body, and a waste discharge port plug is slidably inserted into the inside of the waste discharge port.
[0010] Preferred options also include:
[0011] A positioning mechanism is located on top of the drum body and is used to fix the toner filling mechanism to the drum body.
[0012] An auxiliary mechanism is located on the powder adding mechanism and is used to absorb moisture and protect the inside of the powder chamber.
[0013] A protective mechanism is located on the front of the drum body and is used to shield the photosensitive drum from light.
[0014] A collection mechanism, located on a protective mechanism, is used to collect and store waste powder discharged from the waste outlet.
[0015] Preferably, the powder adding mechanism includes:
[0016] The toner refill holder has a T-shaped groove on the side of the drum body. The toner refill holder is slidably inserted into the inner cavity of the T-shaped groove, and the toner refill holder is slidably inserted into the inner cavity of the toner chamber.
[0017] Access ring, the access ring being located on the side of the toner dispenser;
[0018] Telescopic tube, which is fixedly connected to the side of the inlet ring and is located inside the powder filling seat;
[0019] A folding tube, which is fixedly connected to the end of a telescopic tube;
[0020] A docking cylinder, which is fixedly connected to the side of the folding cylinder;
[0021] A sealing plug, the sealing plug being threadedly inserted into the interior of the folding cylinder;
[0022] A connector, located on the powder filling base, comprising:
[0023] The adhesive body has a groove on its side, and the adhesive body is slidably inserted into the inner cavity of the groove.
[0024] The interpenetrating part is located on the side of the fitting body and is slidably interpenetratingly connected to the inner cavity of the groove.
[0025] A connecting part is located on the side of the fitting body, and the connecting part is slidably inserted into the inner cavity of the groove.
[0026] The toner filling seat connects the telescopic tube, folding tube, and docking tube to the drum body and houses them inside it. The toner filling seat and the inlet ring both extend into the toner cavity. The telescopic tube allows toner to fall into the toner cavity through its interior. The docking tube is fitted with the toner container. The sealing plug protects the interior of the docking tube.
[0027] The first magnet is fixedly connected to the connecting part;
[0028] The second magnet is fixedly connected to the outside of the docking cylinder, and the opposite magnetic poles of the second magnet are opposite to those of the first magnet.
[0029] Preferably, the powder adding mechanism further includes:
[0030] The rotating rod has a through hole on the side of the inner wall of the groove, and the rotating rod is rotatably inserted into the inner cavity of the through hole. The side of the access ring has symmetrical grooves, and the side of the inner wall of the groove has an annular groove. The rotating rod is slidably inserted into the inner cavity of the groove and the annular groove, and the rotating rod is rotatably inserted into the fitting body.
[0031] The protrusion is located outside the rotating rod and inside the annular groove. The side of the protrusion is in contact with the side of the inner wall of the annular groove. A sliding groove is provided on the side of the inner wall of the through hole. The protrusion and the inner cavity of the sliding groove are slidably interlocked.
[0032] A retaining ring is fixedly sleeved on the outside of the rotating rod;
[0033] A rotating column is fixedly connected to the end of a rotating rod.
[0034] Preferably, the positioning mechanism includes:
[0035] A fixing cover is fixedly connected to the top of the toner cartridge body;
[0036] A positioning plate, wherein the positioning plate is located between adjacent fixed covers;
[0037] The plug-in plate is fixedly connected to the bottom of the positioning plate and slidably inserted into the top of the toner cartridge body. The top of the toner filling seat is provided with a plug-in groove that matches the plug-in plate, and the plug-in plate is disposed through the insertion part.
[0038] Positioning element, located on the fixed cover, comprising:
[0039] A movable body located on the side of the fixed cover;
[0040] The support body is slidably disposed inside the fixed cover;
[0041] A connecting part is located between the movable body and the support body, and the connecting part is slidably inserted into the fixed cover;
[0042] The first fixed part is located on the side of the support body and is slidably connected to the fixed cover.
[0043] The second fixing part is located on the side of the support body and is slidably inserted into the fixing cover. The side of the positioning plate is provided with a first slot, and the second fixing part is slidably engaged with the inner cavity of the first slot.
[0044] The first spring is sleeved on the outside of the series part, one end of the first spring is fixedly connected to the support body, and the other end of the first spring is fixedly connected to the side inside the fixed cover.
[0045] Preferably, the auxiliary mechanism includes:
[0046] An auxiliary cylinder is threaded onto the side of the sealing plug, and the auxiliary cylinder is slidably inserted into and connected to the connecting cylinder, the telescopic tube, and the inside of the access ring.
[0047] A drying package, which is located inside the auxiliary cylinder;
[0048] A docking groove is provided on the side of the auxiliary cylinder;
[0049] A sealing plug is slidably disposed inside the auxiliary cylinder, and the sealing plug is slidably inserted into the inner cavity of the docking groove;
[0050] A tray, which is fixedly embedded inside the auxiliary cylinder;
[0051] A sliding rod, the end of which is fixedly connected to a sealing plug, and the outer wall of which is slidably inserted into a support plate;
[0052] The second spring is sleeved on the outside of the sliding rod. One end of the second spring is fixedly connected to the sealing plug, and the other end of the second spring is fixedly connected to the support plate.
[0053] A pusher frame is fixedly connected to the other side of the access ring.
[0054] Preferably, the protective mechanism includes:
[0055] A protective frame is located on the front of the drum body, and the photosensitive drum is located inside the protective frame;
[0056] A carrier, which is located on the protective frame;
[0057] An assembly is located on the side of a carrier and between adjacent fixed covers. The side of the assembly is provided with a second slot that mates with the first fixed part.
[0058] The positioning post is fixedly connected to the top of the positioning plate, and the outer wall of the positioning post is slidably inserted into the assembly.
[0059] The support portion is located at the top of the support body;
[0060] A guide portion, the guide portion being located on the side of the protective frame;
[0061] The bonding portion is located at the bottom of the bearing portion;
[0062] The guide plate has an assembly groove on its side of the fitting part, and the guide plate is fixedly embedded inside the assembly groove.
[0063] A snap-fit post, which is slidably inserted into the interior of the assembly slot;
[0064] A traction frame is slidably inserted into the interior of the assembly slot. An auxiliary rod is fixedly connected to the side of the traction frame, and the outer wall of the auxiliary rod is slidably inserted into the guide plate.
[0065] The third spring is sleeved on the outside of the auxiliary rod. One end of the third spring is fixedly connected to the snap-fit post, and the other end of the third spring is fixedly connected to the guide plate.
[0066] Preferably, the collection mechanism includes:
[0067] A collection frame is located on the side of the protective frame and between adjacent guide parts. The side of the collection frame is provided with a third slot that cooperates with the snap-fit post.
[0068] A sliding plate is fixedly connected to the side of the collection frame, and a guide groove that cooperates with the sliding plate is provided on the side of the guide part.
[0069] Preferably, the collection mechanism further includes:
[0070] A sealing plate, which is installed on top of the collection frame;
[0071] A fixed tube is fixedly inserted into the top of the sealing plate, and the fixed tube is matched with the inner cavity of the waste discharge port.
[0072] A detection system for a protective toner cartridge unit of a printer, comprising:
[0073] A status detection module is used to monitor the wear level and surface condition of the photosensitive drum.
[0074] The installation status detection module is used to detect the installation status of the toner dispenser and the access ring.
[0075] The desiccant status detection module is used to monitor the moisture absorption capacity of the desiccant pack. If the desiccant pack is saturated, it will remind the user to replace it.
[0076] The light-shielding protection detection module is used to detect the position of the protective frame. If the protective frame is not installed correctly or the photosensitive drum is exposed to light, an alarm will be issued.
[0077] Waste powder quantity detection module, which is used to monitor the amount of waste powder collected inside the collection box;
[0078] The control module is used to receive data from all detection modules and issue corresponding control commands.
[0079] The technical effects and advantages of this invention are as follows:
[0080] (1) The present invention utilizes a combination of a toner filling seat, an inlet ring, a telescopic tube, a folding tube, a docking tube, a sealing plug, and connecting parts. The toner filling seat and the inlet ring both extend into the interior of the toner chamber. The telescopic tube allows the toner to fall into the interior of the toner chamber through its interior. The docking tube is fitted with the toner container. The sealing plug protects the interior of the docking tube. This helps to prevent the toner from flying away when adding toner and facilitates the protection of the surrounding environment.
[0081] (2) The present invention utilizes a powder filling seat, a plug plate, a bonding body, an interpenetrating part, a connecting part, a first magnet, a second magnet, a rotating rod, a protrusion, and an access ring in a coordinated manner. The bonding body drives the rotating rod and the protrusion to connect with the access ring. The protrusion limits and fixes the access ring. The interpenetrating part cooperates with the powder filling seat and the plug plate. This facilitates the installation and disassembly of the powder filling seat while limiting or releasing the position of the bonding body to install and disassemble the access ring, and makes it easier to remove and clean the telescopic tube.
[0082] (3) By utilizing the combination of positioning component, assembly and protective frame, the second fixing part on the positioning component limits the position of the positioning plate and the first fixing part limits the position of the assembly. This facilitates the quick installation or removal of the protective frame while fixing the positioning plate, making simultaneous operation convenient. In addition, it is advantageous to release the position of the assembly without releasing the position of the positioning plate, or to release the position of the assembly and the positioning plate at the same time, making operation convenient.
[0083] (4) The present invention utilizes an auxiliary cylinder, a drying bag, a docking groove, a sealing plug, a support plate, a sliding rod, a second spring, and a pusher frame in a coordinated manner. The auxiliary cylinder is connected to the sealing plug and holds the drying bag. The sealing plug seals or opens the inside of the docking groove, so that the inside of the auxiliary cylinder is connected to the inside of the powder chamber or the inside of the auxiliary cylinder is sealed. The drying bag performs a moisture absorption operation on the inside of the powder chamber, which is beneficial for moisture absorption and protection of the inside of the powder chamber and facilitates the protection of the toner.
[0084] (5) The present invention utilizes a combination of a protective frame, a carrier, an assembly, a positioning post, a bearing part, a guide part, a fitting part, a snap-fit post, and a traction frame. The protective frame is fixed to the drum body through the assembly. The protective frame performs a light-shielding operation on the photosensitive drum, which is beneficial for protecting the photosensitive drum from light and preventing damage to the photosensitive drum.
[0085] (6) The present invention utilizes a combination of a collection frame, a sealing plate, a sliding plate, a fixing tube, a guide part, and a protective frame. The fixing tube is inserted into the waste discharge port, and the waste powder enters the collection frame through the inside of the fixing tube and is collected. The sliding plate and the guide part allow the collection frame to slide on the collection frame. The locking post limits and fixes the collection frame, which is beneficial for the centralized collection of the discharged waste powder and for the storage and fixing of the collection frame. Attached Figure Description
[0086] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0087] Figure 2 This is a schematic diagram of the structure of the protective frame of the present invention;
[0088] Figure 3 This is a schematic diagram of the structure of the fixing cover of the present invention;
[0089] Figure 4 This is a schematic diagram of the powder feeding seat structure of the present invention;
[0090] Figure 5 This is a top sectional view of the powder-adding seat structure of the present invention;
[0091] Figure 6 This is a top view diagram of the telescopic tube structure of the present invention;
[0092] Figure 7 This is a top sectional view of the telescopic tube structure of the present invention;
[0093] Figure 8 This is a top-view cross-sectional view of the auxiliary cylinder of the present invention;
[0094] Figure 9 This is a schematic diagram of the internal fitting structure between the sealing plug and the docking groove of the present invention;
[0095] Figure 10 This is a top-view cross-sectional view of the rotating rod of the present invention;
[0096] Figure 11 This is a front cross-sectional view of the fixing cover of the present invention;
[0097] Figure 12 This is a schematic diagram of the front cross-sectional structure of the positioning plate of the present invention;
[0098] Figure 13 This is a side cross-sectional view of the fitting portion of the present invention.
[0099] In the diagram: 1. Toner cartridge body; 2. Photosensitive drum; 3. Toner filling mechanism; 31. Toner filling base; 32. Connecting ring; 33. Telescopic tube; 34. Folding tube; 35. Connecting tube; 36. Sealing plug; 37. Connecting component; 371. Fitting body; 372. Insertion part; 373. Connecting part; 38. First magnet; 39. Second magnet; 310. Rotating rod; 311. Protrusion; 312. Annular groove; 313. Fixing ring; 314. Rotating column; 315. Sliding groove; 4. Positioning mechanism; 41. Fixing cover; 42. Positioning plate; 43. Insertion plate; 44. Positioning component; 441. Moving body; 442. Support body; 443. Connecting part; 444 1. First fixed part; 445. Second fixed part; 45. First spring; 5. Auxiliary mechanism; 51. Auxiliary cylinder; 52. Drying bag; 53. Docking groove; 54. Sealing plug; 55. Support plate; 56. Sliding rod; 57. Second spring; 58. Pushing frame; 6. Protective mechanism; 61. Protective frame; 62. Bearing body; 63. Assembly; 64. Positioning post; 65. Bearing part; 66. Guide part; 67. Fitting part; 68. Guide plate; 69. Snap-fit post; 610. Traction frame; 611. Auxiliary rod; 612. Third spring; 7. Collection mechanism; 71. Collection frame; 72. Sealing plate; 73. Sliding plate; 74. Fixed pipe; 8. Waste discharge plug. Detailed Implementation
[0100] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0101] This invention provides, for example Figures 1-13 The protective toner cartridge device for a printer shown includes a toner cartridge body 1, a photosensitive drum 2, a toner filling mechanism 3, and a waste discharge port. The waste discharge port facilitates the emptying of waste toner. The toner cartridge body 1 has a toner cavity inside, which is convenient for holding toner. The photosensitive drum 2 is rotatably connected to the front of the toner cartridge body 1. The toner filling mechanism 3 is located on the side of the toner cartridge body 1 and is used to prevent toner from falling out when filling the toner cavity. The waste discharge port is located on the top of the toner cartridge body 1, and a waste discharge port plug 8 is slidably inserted into the inside of the waste discharge port, which is convenient for sealing the inside of the waste discharge port.
[0102] Furthermore, it also includes a positioning mechanism 4, an auxiliary mechanism 5, a protective mechanism 6, and a collection mechanism 7. The positioning mechanism 4 is located on the top of the drum body 1 and is used to fix the toner filling mechanism 3 to the drum body 1. The auxiliary mechanism 5 is located on the toner filling mechanism 3 and is used to absorb moisture and protect the inside of the toner cavity. The protective mechanism 6 is located on the front of the drum body 1 and is used to shield the photosensitive drum 2 from light. The collection mechanism 7 is located on the protective mechanism 6 and is used to collect and store the waste toner discharged from the waste outlet.
[0103] Furthermore, the toner filling mechanism 3 includes a toner filling seat 31, an inlet ring 32, a telescopic tube 33, a folding cylinder 34, a docking cylinder 35, a sealing plug 36, a connector 37, a first magnet 38, and a second magnet 39. The toner filling seat 31 provides support for the telescopic tube 33 and the inlet ring 32, facilitating its embedding into the toner cartridge body 1. The inlet ring 32 provides support for the telescopic tube 33 and facilitates its installation. The telescopic length of the telescopic tube 33 is customized according to requirements. The telescopic tube 33 can be concealed inside the toner filling seat 31 through telescopic movement, and it also helps guide the toner into the toner cavity. The folding cylinder 34 is made of flexible material and has folding capability. The folding cylinder 34 allows the docking cylinder 35 to be folded onto the telescopic tube 33. This facilitates the storage of the docking cylinder 35 inside the toner dispenser 31. The docking cylinder 35 can be easily inserted into the toner container's opening, allowing the toner to directly enter the telescopic tube 33. The inner wall of the docking cylinder 35 wraps around the toner container, preventing toner from scattering and protecting the surrounding environment. The sealing plug 36 seals the inside of the docking cylinder 35, ensuring a tight seal for the toner chamber. It should be noted that sealing gaskets are provided at the connection points of the sealing plug 36 and other joints to improve sealing. The first magnet 38 and the second magnet 39 magnetically secure the retracted telescopic tube 33 and the stored docking cylinder 35, preventing the docking cylinder 35 from extending arbitrarily. (Toner cartridge body 1) The side of the powder filling seat 31 is provided with a T-shaped groove. The powder filling seat 31 is slidably inserted into the inner cavity of the T-shaped groove and the powder cavity. The inlet ring 32 is located on the side of the powder filling seat 31. The telescopic tube 33 is fixedly connected to the side of the inlet ring 32 and is located inside the powder filling seat 31. The folding tube 34 is fixedly connected to the end of the telescopic tube 33. The docking tube 35 is fixedly connected to the side of the folding tube 34. The sealing plug 36 is threadedly inserted into the inside of the folding tube 34. The connector 37 is located on the powder filling seat 31. The connector 37 includes a fitting body 371, an insertion part 372, and a connecting part 373. The fitting body 371 facilitates the movement of the insertion part 372 and provides support, making it easy for the rotating rod 310 to rotate on it. The interlocking portion 372 facilitates cooperation with the insertion plate 43, thereby limiting the position of the mating body 371. The connecting portion 373 supports the first magnet 38 and facilitates limiting the storage position of the docking cylinder 35. A groove is provided on the side of the powder filling seat 31, and the mating body 371 is slidably interlocked with the inner cavity of the groove. The interlocking portion 372 is located on the side of the mating body 371 and is slidably interlocked with the inner cavity of the groove. The connecting portion 373 is located on the side of the mating body 371 and is slidably interlocked with the inner cavity of the groove. The first magnet 38 is fixedly connected to the connecting portion 373, and the second magnet 39 is fixedly connected to the outside of the docking cylinder 35. The opposite magnetic poles of the second magnet 39 and the first magnet 38 are opposite to each other.The toner dispenser 31 connects the telescopic tube 33, the folding cylinder 34, and the docking cylinder 35 to the drum unit 1 and houses them within it. Both the toner dispenser 31 and the inlet ring 32 extend into the toner chamber. The telescopic tube 33 allows toner to fall into the toner chamber through its interior. The docking cylinder 35 fits into the toner container, and the sealing plug 36 protects the interior of the docking cylinder 35.
[0104] Furthermore, the powder adding mechanism 3 also includes a rotating rod 310, a protrusion 311, a fixing ring 313, and a rotating column 314. The rotating rod 310 facilitates the rotation of the protrusion 311 and provides support for it. The protrusion 311 can rotate and fit tightly against the inner wall of the annular groove 312, thereby limiting and fixing the inlet ring 32. The fixing ring 313 and the rotating column 314 limit the rotation position of the rotating rod 310, preventing it from sliding horizontally at will. The rotating column 314 rotates the rotating rod 310, causing the protrusion 311 to rotate to a position corresponding to the inner cavity of the groove, so that the protrusion 311 disengages from the inlet ring 32. A through hole is provided on the side of the inner wall of the groove, and the rotating rod 310 is rotatably inserted into the inner cavity of the through hole. The inlet ring 32 has symmetrical grooves on its side, which facilitates... The protrusion 311 is inserted into the interior of the groove 312. The inner wall of the groove has an annular groove 312, which facilitates the rotation of the protrusion 311 within it. The rotating rod 310 is slidably inserted into the inner cavity of the groove and the annular groove 312. The rotating rod 310 is rotatably inserted into the fitting body 371. The protrusion 311 is located outside the rotating rod 310 and inside the annular groove 312. The side of the protrusion 311 is in contact with the side of the inner wall of the annular groove 312. The inner wall of the through hole has a sliding groove 315, which facilitates the sliding of the protrusion 311 within it, so that the fitting body 371 is separated from the powder filling seat 31. The protrusion 311 is slidably inserted into the inner cavity of the sliding groove 315. The fixing ring 313 is fixedly sleeved on the outside of the rotating rod 310. The rotating column 314 is fixedly connected to the end of the rotating rod 310.
[0105] Specifically, the positioning mechanism 4 includes a fixing cover 41, a positioning plate 42, a plug-in plate 43, a positioning element 44, and a first spring 45. The fixing cover 41 helps to support the positioning element 44 and also helps to position the positioning plate 42 during installation. The positioning plate 42 helps to drive the plug-in plate 43 to move and provide support. The plug-in plate 43 helps to limit the relative position of the powder filling seat 31 and the insertion part 372, thereby facilitating the installation and fixing of the powder filling seat 31 while limiting and fixing the fitting body 371 to fix the access ring 32. The elastic force of the first spring 45 helps to push the support body 442 to move, making it easy for the support body 442 to return to its original position after movement, which in turn facilitates the movement of the first fixing part 444 and the second fixing part 445. Returning to its original position facilitates repeated operation of the first fixing part 444 and the second fixing part 445. The fixing cover 41 is fixedly connected to the top of the drum body 1. The positioning plate 42 is located between adjacent fixing covers 41. The insertion plate 43 is fixedly connected to the bottom of the positioning plate 42. The insertion plate 43 is slidably inserted into the top of the drum body 1. The top of the toner filling seat 31 is provided with an insertion groove that mates with the insertion plate 43. The insertion plate 43 is disposed through the insertion part 372. The positioning member 44 is located on the fixing cover 41. The positioning member 44 includes a moving body 441, a support body 442, a connecting part 443, a first fixing part 444, and a second fixing part 445. When the moving body 441 is pulled to a certain distance from the fixing cover 41, two sized pads can be placed to allow the first fixing part 444 to be positioned. 4. The second fixing part 445 is housed inside the fixing cover 41, but is not limited to this method of limiting the movement of the moving body 441 after traction. The moving body 441 is conducive to traction operation of multiple series parts 443, and the support body 442 is conducive to supporting the first fixing part 444 and the second fixing part 445, which facilitates the horizontal movement of the first fixing part 444 and the second fixing part 445. The distance at which the second fixing part 445 disengages from the positioning plate 42 is the first stroke, and the distance at which the first fixing part 444 disengages from the assembly 63 is the second stroke. Both the first fixing part 444 and the second fixing part 445 are trapezoidal. The first fixing part 444 is conducive to limiting the relative position of the assembly 63 and the fixing cover 41, so as to install and fix the protective frame 61. The second fixing part 445 provides support and helps to limit the relative position of the fixing cover 41 and the positioning plate 42, thereby preventing the positioning plate 42 from sliding arbitrarily. This facilitates the installation and disassembly of the powder filling seat 31. The movable body 441 is located on the side of the fixing cover 41, and the support body 442 is slidably disposed inside the fixing cover 41. The connecting part 443 is located between the movable body 441 and the support body 442 and is slidably inserted into the fixing cover 41. The first fixing part 444 is located on the side of the support body 442 and is slidably inserted into the fixing cover 41. The second fixing part 445 is located on the side of the support body 442 and is slidably inserted into the fixing cover 41. The side of the positioning plate 42 is provided with a first slot.The second fixing part 445 is slidably engaged with the inner cavity of the first slot. The first spring 45 is sleeved on the outside of the connecting part 443. One end of the first spring 45 is fixedly connected to the support body 442, and the other end of the first spring 45 is fixedly connected to the side of the inside of the fixing cover 41.
[0106] Specifically, the auxiliary mechanism 5 includes an auxiliary cylinder 51, a drying package 52, a docking groove 53, a sealing plug 54, a support plate 55, a sliding rod 56, a second spring 57, and a pusher frame 58. The auxiliary cylinder 51 supports the drying package 52, which contains moisture-absorbing drying material, thus facilitating moisture absorption inside the powder chamber and protecting it from moisture. The docking groove 53 connects the inner cavity of the auxiliary cylinder 51 with the powder chamber and the inner cavity of the inlet ring 32, facilitating moisture absorption inside the powder chamber. The sealing plug 54 seals the inside of the docking groove 53, preventing toner from entering the docking groove 53 when the toner in the powder chamber is shaken evenly. Figure 9 As shown, the sealing plug 54 facilitates opening the interior of the docking groove 53, allowing the inner cavity of the docking groove 53 to connect with the interior of the powder chamber. The support plate 55 supports the sliding of the sliding rod 56, facilitating its sliding motion. It also supports the compression of the second spring 57. The elastic force of the second spring 57 helps to move the sealing plug 54, allowing it to interlock with the inner cavity of the docking groove 53. The elastic force of the second spring 57 is less than the magnetic attraction of the first magnet 38 and the second magnet 39. Therefore, when the sealing plug 54 compresses the second spring 57, the docking cylinder 35 and the telescopic tube 33 will not extend. The pusher 58 is L-shaped, which facilitates the disengagement of the sealing plug 54 from the interior of the docking groove 53 when the telescopic tube 33 is retracted into the powder filling seat 31, achieving internal connection. The auxiliary cylinder 51 is threaded onto the side of the sealing plug 36. The auxiliary cylinder 51 is slidably inserted into the interior of the docking cylinder 35, the telescopic tube 33, and the access ring 32. The drying package 52 is located inside the auxiliary cylinder 51. The docking groove 53 is opened on the side of the auxiliary cylinder 51. The sealing plug 54 is slidably disposed inside the auxiliary cylinder 51. The sealing plug 54 is slidably inserted into the inner cavity of the docking groove 53. The support plate 55 is fixedly embedded inside the auxiliary cylinder 51. The end of the sliding rod 56 is fixedly connected to the sealing plug 54. The outer wall of the sliding rod 56 is slidably inserted into the support plate 55. The second spring 57 is sleeved on the outside of the sliding rod 56. One end of the second spring 57 is fixedly connected to the sealing plug 54. The other end of the second spring 57 is fixedly connected to the support plate 55. The push frame 58 is fixedly connected to the other side of the access ring 32.
[0107] Furthermore, the protective mechanism 6 includes a protective frame 61, a carrier 62, an assembly 63, a positioning post 64, a support part 65, a guide part 66, a fitting part 67, a guide plate 68, a snap-fit post 69, a traction frame 610, and a third spring 612. The protective frame 61 facilitates connection with the toner cartridge body 1 after it is removed, providing light protection for the photosensitive drum 2 and preventing damage. The carrier 62 supports the protective frame 61, facilitating its installation. The assembly 63 supports the carrier 62 and connects to the positioning post 64, allowing it to snap into the first positioning part 444 to limit the position of the protective frame 61. The positioning post 64 facilitates... The assembly 63 is vertically positioned for installation. The bearing part 65 supports the fitting part 67, and the guide part 66 allows the collection frame 71 to slide between them for installation and use. The fitting part 67 allows the locking post 69 to slide on it. The guide plate 68 supports the sliding of the auxiliary rod 611 and the deformation of the third spring 612. The locking post 69 limits the relative position of the fitting part 67 and the collection frame 71, thus facilitating the installation of the collection frame 71 on the protective frame 61. The traction frame 610 is I-shaped, which facilitates the simultaneous traction operation of two locking posts 69 in the same row, allowing the locking posts 69 to disengage from the collection frame 71. The elastic force of the third spring 612 facilitates the movement of the locking post 69, allowing it to return to its original position after movement and enabling repeated operation. The protective frame 61 is located on the front of the drum body 1, the photosensitive drum 2 is located inside the protective frame 61, the carrier 62 is located on the protective frame 61, and the assembly 63 is located on the side of the carrier 62. The assembly 63 is located between adjacent fixing covers 41, and the side of the assembly 63 has a second slot that mates with the first fixing part 444. The positioning post 64 is fixedly connected to the top of the positioning plate 42, and the outer wall of the positioning post 64 is slidably inserted into the assembly 63. The carrier part 65 is located on the top of the carrier 62, and the guide part 66 is located on the protective frame 61. On the side of the bearing part 65, the fitting part 67 is located at the bottom of the bearing part 65. The fitting part 67 has an assembly groove on its side. The guide plate 68 is fixedly embedded in the inside of the assembly groove. The snap-fit post 69 is slidably inserted into the inside of the assembly groove. The traction frame 610 is slidably inserted into the inside of the assembly groove. The side of the traction frame 610 is fixedly connected to the auxiliary rod 611, which is beneficial for supporting the snap-fit post 69 and for traction operation. It is also beneficial for guiding the deformation of the third spring 612. The outer wall of the auxiliary rod 611 is slidably inserted into the guide plate 68. The third spring 612 is sleeved on the outside of the auxiliary rod 611. One end of the third spring 612 is fixedly connected to the snap-fit post 69, and the other end of the third spring 612 is fixedly connected to the guide plate 68.
[0108] Specifically, the collection mechanism 7 includes a collection frame 71, a sealing plate 72, a sliding plate 73, and a fixing pipe 74. The collection frame 71 facilitates the collection of waste powder discharged from the waste outlet. The sealing plate 72 facilitates the opening or sealing of the interior of the collection frame 71. The sliding plate 73 facilitates sliding on the guide part 66, thereby facilitating the sliding guidance of the installation of the collection frame 71 and providing support for the collection frame 71. The fixing pipe 74 facilitates insertion into the interior of the waste outlet, thereby facilitating the direct pouring of waste powder into the collection frame. Inside 71, waste powder is collected. The collection frame 71 is located on the side of the protective frame 61 and between adjacent guide parts 66. The side of the collection frame 71 is provided with a third slot that cooperates with the snap-fit post 69. The sliding plate 73 is fixedly connected to the side of the collection frame 71. The side of the guide part 66 is provided with a guide groove that cooperates with the sliding plate 73. The sealing plate 72 is installed on the top of the collection frame 71. The fixing tube 74 is fixedly inserted and connected to the top of the sealing plate 72. The fixing tube 74 cooperates with the inner cavity of the waste discharge port.
[0109] A detection system for a protective toner cartridge unit of a printer, comprising:
[0110] The status detection module is used to monitor the wear level and surface condition of the photosensitive drum 2 through optical sensors.
[0111] The installation status detection module is used to detect the installation status of the toner dispenser 31 and the access ring 32. The installation status detection module uses a position sensor (such as a Hall sensor or a micro switch) for detection.
[0112] The desiccant status detection module monitors the moisture absorption capacity of the desiccant pack 52. If the desiccant pack 52 is saturated, it will remind you to replace it. The desiccant status detection module monitors the moisture absorption capacity of the desiccant pack 52 through a humidity sensor, which helps to ensure partial drying inside the powder chamber and protect the toner from moisture and clumping.
[0113] The light-shielding protection detection module is used to detect the position of the protective frame 61. If the protective frame 61 is not installed correctly or the photosensitive drum 2 is exposed to light, an alarm will be issued. The light-shielding protection detection module uses a photosensitive sensor or an infrared sensor.
[0114] The waste powder detection module is used to monitor the amount of waste powder collected inside the collection box 71. It monitors the amount of waste powder in the collection box 71 by using a weight sensor. When the waste powder approaches the upper limit of the capacity, it sends a reminder signal to the control module. The control module issues an alarm message to remind the user to clean the collection box 71.
[0115] The control module receives data from all detection modules and issues corresponding control commands. This module facilitates intelligent management, automatically responding to status changes, executing protective actions, and guiding users to operate correctly, greatly improving the equipment's ease of use, safety, and reliability. The status detection module, installation status detection module, desiccant status detection module, light-shielding protection detection module, and waste powder quantity detection module are all connected to the control module via data transmission. It also includes an alarm module for alarm linkage operation.
[0116] Working principle of the invention:
[0117] When toner needs to be added to the toner chamber, first remove the drum unit 1 from the printer. After removal, the protective frame 61 shields the photosensitive drum 2 from light. The protective frame 61 moves the carrier 62, which in turn moves the assembly 63, causing the assembly 63 to engage with the positioning post 64. As the assembly 63 moves downward, it presses against the first fixing part 444. Under the action of the first spring 45, the first fixing part 444 engages with the assembly 63, thus installing the protective frame 61 and providing light protection for the photosensitive drum 2. Then, pull the traction frame 610, which pulls the auxiliary rod 611 to move, and the auxiliary rod 611 pulls the locking post 69 to move. The locking post 69 disengages from the collection frame 71, and then the collection frame 71 separates from the protective frame 61. Remove the waste discharge plug 8 to expose the waste discharge port, and then insert the fixing tube 74 into the inside of the waste discharge port. Then, invert the drum body 1 to pour out the waste powder, so that the waste powder falls into the inside of the collection frame 71 for collection. After the waste powder is discharged, seal the waste discharge port with the waste discharge plug 8 and adjust its position.
[0118] Pulling the sealing plug 36 causes it to move the docking cylinder 35 and the telescopic tube 33, pulling the docking cylinder 35 out of the toner filling seat 31 and extending the telescopic tube 33. Pulling the docking cylinder 35 unfolds the folding cylinder 34. Then, rotating the sealing plug 36 disengages it from the docking cylinder 35, removing the auxiliary cylinder 51 from the telescopic tube 33 and the docking cylinder 35. Adjusting the position of the drum body 1 so that the docking cylinder 35 is vertically upward, inserting the port of the toner container into the docking cylinder 35, and adding toner into the docking cylinder 35. The toner then flows along the telescopic tube 33 and the inlet ring 32 into the toner chamber. After toner addition is complete, wait for a certain time, then remove the toner container from the docking cylinder 35. Reinstall the sealing plug 36 in its original position, then fold the folding cylinder 34, and push the telescopic tube 33 a certain distance into the toner filling seat 31. Figure 9As shown, at this time, the toner cartridge body 1 is placed horizontally, and then shaken to mix the toner. Then, the moving body 441 is pulled to move, so that the moving body 441 pulls the support body 442 through the connecting part 443. The support body 442 drives the first fixed part 444 to move to the second stroke. The first fixed part 444 is disengaged from the assembly body 63, so that the assembly body 63 and the protective frame 61 can be removed. Then, the toner cartridge body 1 is moved to the installation position on the printer.
[0119] At this time, push the sealing plug 36 to fully retract the telescopic tube 33 into the interior of the toner dispenser 31. During this process, the sealing plug 54 comes into contact with the push frame 58, and the sealing plug 54 compresses the second spring 57, thereby pushing the sealing plug 54 to disengage from the interior of the docking groove 53, opening the interior of the docking groove 53, and connecting the interior of the toner chamber with the interior of the auxiliary cylinder 51. The drying pack 52 absorbs moisture and protects the interior of the toner chamber. After the docking cylinder 35 is magnetically fixed, the drum body 1 is installed into the interior of the printer, and it can continue to be used.
[0120] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A protective toner cartridge for a printer, characterized by: include: The drum body (1) has a toner cavity inside; Photosensitive drum (2), which is rotatably connected to the front of the selenium drum body (1); A toner filling mechanism (3) is located on the side of the drum body (1). The toner filling mechanism (3) is used to prevent toner from falling out when adding toner into the toner cavity. The toner filling mechanism (3) includes: A powder filling seat (31) is slidably inserted into the inner cavity of the powder chamber; Access ring (32), the access ring (32) is located on the side of the toner dispenser (31); Telescopic tube (33), which is fixedly connected to the side of the access ring (32); A folding tube (34) is fixedly connected to the end of a telescopic tube (33); A docking tube (35) is fixedly connected to the side of the folding tube (34); A sealing plug (36) is threadedly inserted into the interior of the folding cylinder (34); The connector (37) is located on the powder filling seat (31) and includes a fitting body (371), an insertion part (372) and a connecting part (373). The toner filling seat (31) connects the telescopic tube (33), the folding tube (34) and the docking tube (35) to the drum body (1) and houses them inside it. The toner filling seat (31) and the access ring (32) both extend into the interior of the toner cavity. The telescopic tube (33) allows the toner to fall into the interior of the toner cavity through its interior. The docking tube (35) is fitted with the toner container. The sealing plug (36) protects the interior of the docking tube (35). Waste outlet, the waste outlet is located at the top of the drum body (1), and a waste outlet plug (8) is slidably inserted into the inside of the waste outlet. A positioning mechanism (4) is located at the top of the drum body (1). The positioning mechanism (4) is used to fix the toner filling mechanism (3) to the drum body (1). The positioning mechanism (4) includes: A fixing cover (41) is fixedly connected to the top of the drum body (1); Positioning plate (42), the positioning plate (42) is located between adjacent fixing covers (41); The plug plate (43) is fixedly connected to the bottom of the positioning plate (42), and the plug plate (43) is slidably inserted into the top of the drum body (1). The top of the toner filling seat (31) is provided with a plug groove that matches the plug plate (43). The plug plate (43) is disposed through the insertion part (372). A positioning element (44) is located on a fixing cover (41), and the positioning element (44) includes: A movable body (441) is located on the side of the fixed cover (41); A support body (442) is slidably disposed inside a fixed cover (41); A connecting part (443) is located between the movable body (441) and the support body (442), and the connecting part (443) is slidably connected to the fixed cover (41); The first fixed part (444) is located on the side of the support (442) and is slidably connected to the fixed cover (41). The second fixing part (445) is located on the side of the support body (442). The second fixing part (445) is slidably inserted into the fixing cover (41). The side of the positioning plate (42) is provided with a first slot. The second fixing part (445) is slidably engaged with the inner cavity of the first slot. The first spring (45) is sleeved on the outside of the series part (443). One end of the first spring (45) is fixedly connected to the support body (442), and the other end of the first spring (45) is fixedly connected to the side inside the fixing cover (41). Auxiliary mechanism (5), which is located on powder adding mechanism (3), is used to absorb moisture and protect the inside of powder cavity; The protective mechanism (6) is located on the front of the drum body (1) and is used to shield the photosensitive drum (2) from light. Collection mechanism (7), which is located on protective mechanism (6), is used to collect and store waste powder discharged from the waste outlet.
2. The protective toner cartridge for a printer according to claim 1, wherein: The toner cartridge body (1) has a T-shaped groove on its side. The toner filling seat (31) is slidably inserted into the inner cavity of the T-shaped groove. The telescopic tube (33) is located inside the toner filling seat (31). The toner filling seat (31) has a groove on its side. The fitting body (371) is slidably inserted into the inner cavity of the groove. The insertion part (372) is located on the side of the fitting body (371) and is slidably inserted into the inner cavity of the groove. The connecting part (373) is located on the side of the fitting body (371) and is slidably inserted into the inner cavity of the groove. The toner filling mechanism (3) further includes: The first magnet (38) is fixedly connected to the connecting part (373); The second magnet (39) is fixedly connected to the outside of the docking cylinder (35), and the opposite magnetic poles of the second magnet (39) and the first magnet (38) are opposite to each other.
3. The protective toner cartridge for a printer of claim 2, wherein: The powder adding mechanism (3) also includes: The rotating rod (310) has a through hole on the side of the inner wall of the groove. The rotating rod (310) is rotatably inserted into the inner cavity of the through hole. The side of the access ring (32) has symmetrical grooves. The side of the inner wall of the groove has an annular groove (312). The rotating rod (310) is slidably inserted into the inner cavity of the groove and the annular groove (312). The rotating rod (310) is rotatably inserted into the fitting body (371). A protrusion (311) is located outside the rotating rod (310) and inside the annular groove (312). The side of the protrusion (311) is in contact with the side of the inner wall of the annular groove (312). A sliding groove (315) is provided on the side of the inner wall of the through hole. The protrusion (311) and the inner cavity of the sliding groove (315) are slidably interlocked. A fixing ring (313) is fixedly sleeved on the outside of the rotating rod (310); Rotating column (314), which is fixedly connected to the end of rotating rod (310).
4. The protective toner cartridge for a printer of claim 3, wherein: The auxiliary mechanism (5) includes: The auxiliary cylinder (51) is threaded onto the side of the sealing plug (36). The auxiliary cylinder (51) is slidably inserted into the interior of the docking cylinder (35), the telescopic tube (33), and the access ring (32). A drying package (52) is located inside the auxiliary cylinder (51); A docking groove (53) is provided on the side of the auxiliary cylinder (51); A sealing plug (54) is slidably disposed inside the auxiliary cylinder (51), and the sealing plug (54) is slidably inserted into the inner cavity of the docking groove (53); The tray (55) is fixedly embedded inside the auxiliary cylinder (51); A sliding rod (56) is fixedly connected to a sealing plug (54) at its end, and the outer wall of the sliding rod (56) is slidably inserted into a support plate (55). The second spring (57) is sleeved on the outside of the sliding rod (56). One end of the second spring (57) is fixedly connected to the sealing plug (54), and the other end of the second spring (57) is fixedly connected to the support plate (55). A pusher (58) is fixedly connected to the other side of the access ring (32).
5. The protective toner cartridge for a printer of claim 4, wherein: The protective mechanism (6) includes: A protective frame (61) is located on the front of the drum body (1), and the photosensitive drum (2) is located inside the protective frame (61); The carrier (62) is located on the protective frame (61); Assembly (63) is located on the side of the carrier (62) and between adjacent fixing covers (41). The side of the assembly (63) is provided with a second slot that cooperates with the first fixing part (444). Positioning post (64), the positioning post (64) is fixedly connected to the top of the positioning plate (42), and the outer wall of the positioning post (64) is slidably inserted into the assembly (63); The support portion (65) is located on top of the support body (62); A guide portion (66) is located on the side of the protective frame (61); The bonding portion (67) is located at the bottom of the support portion (65); The guide plate (68) has an assembly groove on the side of the fitting part (67), and the guide plate (68) is fixedly embedded in the assembly groove. The snap-fit post (69) is slidably inserted into the interior of the assembly slot; A traction frame (610) is slidably inserted into the interior of the assembly slot. An auxiliary rod (611) is fixedly connected to the side of the traction frame (610). The outer wall of the auxiliary rod (611) is slidably inserted into the guide plate (68). The third spring (612) is sleeved on the outside of the auxiliary rod (611). One end of the third spring (612) is fixedly connected to the snap-fit post (69), and the other end of the third spring (612) is fixedly connected to the guide plate (68).
6. The protective toner cartridge for a printer of claim 5, wherein: The collection mechanism (7) includes: Collection frame (71), the collection frame (71) is located on the side of the protective frame (61), and the collection frame (71) is located between adjacent guide parts (66). The side of the collection frame (71) is provided with a third slot that cooperates with the snap-fit post (69). The sliding plate (73) is fixedly connected to the side of the collection frame (71), and the side of the guide part (66) is provided with a guide groove that cooperates with the sliding plate (73).
7. The protective toner cartridge for a printer of claim 6, wherein: The collection mechanism (7) also includes: A sealing plate (72) is installed on top of the collection frame (71); A fixed tube (74) is fixedly inserted and connected to the top of the sealing plate (72), and the fixed tube (74) is matched with the inner cavity of the waste discharge port.
8. A detection system for a protective toner cartridge device for a printer, applied to the protective toner cartridge device for a printer as described in claims 1-7, characterized in that: include: A status detection module is used to monitor the wear degree and surface condition of the photosensitive drum (2); The installation status detection module is used to detect the installation status of the toner dispenser (31) and the access ring (32); The desiccant status detection module is used to monitor the moisture absorption capacity of the desiccant pack (52). If the desiccant pack (52) is saturated, it will remind the user to replace it. The light-shielding protection detection module is used to detect the position of the protective frame (61). If the protective frame (61) is not installed correctly or the photosensitive drum (2) is exposed to light, an alarm will be issued. Waste powder quantity detection module, which is used to monitor the amount of waste powder collected inside the collection box (71); The control module is used to receive data from all detection modules and issue corresponding control commands.
Citation Information
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Toner cartridge convenient for supplementing carbon powder
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Printer toner cartridge convenient for powder filling
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