A hydrocarbon double-reduction metal iron and steel slag carbon fixation process system based on a rotary kiln

The rotary kiln-based hydrocarbon dual reduction process for metallic iron and steel slag carbon fixation solves the problems of low resource utilization and high CO2 emissions, achieving efficient recovery of metallic iron and full resource utilization of steel slag, reducing energy consumption and pollution, and improving economic benefits.

CN122405929APending Publication Date: 2026-07-17CARBON SILVER (HEBEI XIONGAN) NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
CARBON SILVER (HEBEI XIONGAN) NEW ENERGY TECHNOLOGY CO LTD
Filing Date
2026-04-27
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing processes for preparing metallic iron suffer from waste of reducing agents, difficulty in efficiently utilizing byproduct CO2, environmental pollution and low resource utilization rates in steel slag treatment, and a lack of reliable industrialization pathways for carbon capture and hydrogen metallurgy technologies in the steel industry, resulting in low resource utilization and high CO2 emissions.

Method used

The rotary kiln-based carbon-hydrogen dual reduction process for metallic iron and steel slag carbonization utilizes equipment such as a CO fuel oxidation kiln, an electrically heated three-lobe closed reduction kiln, a gas reforming unit, a three-lobe hydrogen reduction kiln, an LNG synthesis system, an acetic acid synthesis system, and a calcium acetate reactor to achieve efficient reduction of iron concentrate and graded treatment of steel slag, co-producing multiple chemical products and capturing CO2.

Benefits of technology

It has achieved high-purity recovery of metallic iron, 100% resource utilization of steel slag, CO2 capture and carbon fixation rate of 90%, energy consumption per ton of iron reduced by 32.7%, zero waste residue and waste liquid discharge, significantly improved economic benefits, and promoted the green transformation of the steel industry.

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Abstract

本发明提供一种基于回转窑的碳氢双还原金属铁并钢渣固碳工艺系统,涉及新能源技术领域。该基于回转窑的碳氢双还原金属铁并钢渣固碳工艺系统,包括相互支撑的铁精粉氧化还原子系统和钢渣固碳分质子系统,第一子系统通过CO燃料氧化窑氧化铁精粉,氧化产物经碳、氢双还原窑制得金属化率≥98%的金属铁,副产CO2胺液捕集后回用,同时联产LNG、醋酸、醋酸钙等高纯产品;第二子系统将钢渣经铵盐浸出、磁选、超重力碳化实现铁精粉回用和高纯碳酸钙制备,浸出剂循环利用。两子系统尾渣按1:1混合作为炼钢辅料,系统无废渣废液产生,CO2捕集固碳率≥90%,所有产品纯度≥98%,为CCUS和钢铁氢冶金提供工业化技术路径,兼具环保与经济效益。
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