High-rigidity light-weight automobile steering knuckle

By combining reinforcing ribs and weight-reducing grooves on the steering knuckle, the problem of reduced stiffness in lightweight design is solved, resulting in a high-rigidity lightweight steering knuckle that improves the overall rigidity of the vehicle chassis and driving comfort.

CN223812624UActive Publication Date: 2026-01-20NOMAC (KUNSHAN) AUTO PARTS CO LTD
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Patent Information

Application Number
CN202520473474.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-01-20
Estimated Expiration
2035-03-18

AI Technical Summary

Technical Problem

In the process of lightweight design, the stiffness of existing steering knuckles is often reduced, which leads to a decrease in the overall stiffness of the car chassis and increases the likelihood of motion sickness among passengers.

Method used

By incorporating a combination of reinforcing ribs and weight-reducing grooves in the steering knuckle structure, the rigidity of key connection points is enhanced while localized weight reduction is achieved, thus balancing lightweight design and high rigidity.

Benefits of technology

While reducing the weight of the steering knuckle, the overall rigidity of the car chassis is improved, enhancing the driving experience and passenger comfort.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of automobile steering knuckles, particularly relates to a high-rigidity light-weight automobile steering knuckle, and aims to solve the problem that the rigidity of the steering knuckle is often sacrificed while the light weight of the existing steering knuckle structure is realized. In order to solve the problems that the overall rigidity of a chassis of an automobile is weakened, the texture of the chassis is loose, and the carsickness possibility of passengers is increased when the automobile passes through a bumpy road section, the following scheme is provided that the automobile chassis comprises a body; the damping sleeve mounting hole, the damping sleeve locking bolt hole, the caliper support upper mounting hole, the hub bearing left mounting hole, the caliper support lower mounting hole, the lower control arm ball pin mounting hole, the steering arm ball pin mounting hole, the hub bearing right mounting hole and the hub bearing upper mounting hole are all formed in the body. Due to the fact that the rigidity of the steering knuckle is enhanced, the overall rigidity of the chassis is improved, and the driving comfort of the whole vehicle is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of automobile steering knuckle, especially to a high-rigidity lightweight automobile steering knuckle. BACKGROUND

[0002] The automobile steering knuckle is an important part of the automobile chassis. The steering knuckle is the key to steering, bearing and reducing the bump of the automobile. With the current trend of lightweight and weight reduction in the automobile industry, the steering knuckle also needs to be designed to be lightweight, and is no longer the past big and bulky structure. This puts higher requirements on the design of the steering knuckle.

[0003] The current steering knuckle structure, while achieving lightweight, often sacrifices the rigidity of the steering knuckle. This will weaken the overall rigidity of the automobile chassis, and the chassis will be loose. When passing through a bumpy section, the possibility of passengers feeling car sickness is increased. Therefore, we propose a high-rigidity lightweight automobile steering knuckle to solve the above problems. UTILITY MODEL CONTENTS

[0004] The utility model provides a high-rigidity lightweight automobile steering knuckle. The problem that the rigidity is weakened when the steering knuckle is lightened is solved. The utility model retains the rigidity of the steering knuckle while designing the lightweight structure of the steering knuckle, thereby improving the overall rigidity of the automobile chassis and making the driving quality of the automobile more hard and tough, and reducing the dizziness of the passengers.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A high-rigidity lightweight automobile steering knuckle comprises:

[0007] A body;

[0008] A shock absorbing sleeve mounting hole, a shock absorbing sleeve locking bolt hole, a caliper bracket upper mounting hole, a hub bearing left mounting hole, a caliper bracket lower mounting hole, a lower control arm ball pin mounting hole, a steering arm ball pin mounting hole, a hub bearing right mounting hole and a hub bearing upper mounting hole are all arranged on the body;

[0009] The caliper bracket upper mounting hole is provided with a caliper bracket upper mounting hole weight reduction groove, a shock absorbing sleeve mounting hole front left reinforcing rib and a caliper bracket mounting hole upper reinforcing rib between the shock absorbing sleeve mounting hole and the hub bearing upper mounting hole, and the back is provided with a shock absorbing sleeve mounting hole rear right reinforcing rib and a shock absorbing sleeve mounting hole rear left reinforcing rib;

[0010] The caliper bracket upper mounting hole is provided with a caliper bracket mounting hole middle reinforcing rib between the caliper bracket lower mounting hole;

[0011] The lower mounting hole of the caliper bracket and the left mounting hole of the wheel hub bearing are provided with a caliper bracket lower mounting hole lightening groove;

[0012] The lower mounting hole of the caliper bracket and the lower control arm ball pin mounting hole are provided with a caliper bracket mounting hole lower reinforcing rib, and the back surface is provided with a caliper bracket mounting hole rear reinforcing rib.

[0013] The lower control arm ball pin mounting hole, the left mounting hole of the wheel hub bearing and the right mounting hole of the wheel hub bearing are provided with a knuckle body lower lightening groove, a lower control arm ball pin hole front right reinforcing rib and a lower control arm ball pin hole front left reinforcing rib, and the back surface is provided with a lower control arm mounting hole upper lightening groove, a lower control arm mounting hole rear left reinforcing rib and a lower control arm mounting hole rear right reinforcing rib.

[0014] The lower control arm ball pin mounting hole, the left mounting hole of the wheel hub bearing and the right mounting hole of the wheel hub bearing are provided with a knuckle body lower lightening groove, a lower control arm ball pin hole front right reinforcing rib and a lower control arm ball pin hole front left reinforcing rib, and the back surface is provided with a lower control arm mounting hole upper lightening groove, a lower control arm mounting hole rear left reinforcing rib and a lower control arm mounting hole rear right reinforcing rib.

[0015] The lower control arm ball pin mounting hole, the left mounting hole of the wheel hub bearing and the right mounting hole of the wheel hub bearing are provided with a knuckle body lower lightening groove, a lower control arm ball pin hole front right reinforcing rib and a lower control arm ball pin hole front left reinforcing rib, and the back surface is provided with a lower control arm mounting hole upper lightening groove, a lower control arm mounting hole rear left reinforcing rib and a lower control arm mounting hole rear right reinforcing rib.

[0016] The back surface of the shock absorber sleeve mounting hole is provided with a shock absorber sleeve mounting hole rear lightening groove.

[0017] Preferably, the left mounting hole of the wheel hub bearing, the right mounting hole of the wheel hub bearing and the upper mounting hole of the wheel hub bearing are provided with wheel hub bearings through bolts.

[0018] Preferably, the shock absorber sleeve of the chassis shock absorber is inserted into the shock absorber sleeve mounting hole, and the locking bolt is placed in the shock absorber sleeve locking bolt hole and locked.

[0019] Preferably, the lower control arm is mounted at the outer end of the lower control arm ball pin mounting hole through a ball pin, and the outer end of the steering arm is mounted in the steering arm ball pin mounting hole through a ball pin.

[0020] Preferably, the brake caliper bracket is mounted in the upper mounting hole of the caliper bracket and the lower mounting hole of the caliper bracket through bolts.

[0021] In the utility model, the high-rigidity lightweight automobile knuckle has the advantages that the weight of the knuckle can be greatly reduced, the front, vertical and lateral rigidity of the knuckle shock absorber sleeve is strengthened, the lateral rigidity of the steering arm and the front, vertical and lateral rigidity of the lower control arm mounting hole are increased, the overall weight of the chassis is reduced, the self weight of the whole vehicle is reduced, the economy of vehicle driving is improved, the rigidity of the knuckle is strengthened while the weight is reduced, the overall rigidity of the chassis is improved, and the driving comfort of the whole vehicle is improved. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 A front view angle structural schematic view of a high-rigidity lightweight automobile steering knuckle is provided for the utility model;

[0023] Figure 2 Another front view angle structural schematic view of a high-rigidity lightweight automobile steering knuckle is provided for the utility model;

[0024] Figure 3 A side view structural schematic view of a high-rigidity lightweight automobile steering knuckle is provided for the utility model;

[0025] Figure 4 A back view structural schematic view of a high-rigidity lightweight automobile steering knuckle is provided for the utility model.

[0026] In the drawing: 1, shock absorbing sleeve mounting hole; 2, shock absorbing sleeve locking bolt hole; 3, upper caliper bracket mounting hole; 4, hub bearing left mounting hole; 5, lower caliper bracket mounting hole; 6, lower control arm ball pin mounting hole; 7, steering arm ball pin mounting hole; 8, hub bearing right mounting hole; 9, hub bearing upper mounting hole; 1001, lower caliper bracket mounting hole lightening groove; 1002, steering knuckle body lower lightening groove; 1003, steering knuckle body left lightening groove; 1004, steering arm lightening notch; 1005, steering knuckle body right lightening groove; 1006, upper caliper bracket mounting hole lightening groove; 1007, upper lower control arm mounting hole lightening groove; 1008, rear shock absorbing sleeve mounting hole lightening groove; 2001, front left shock absorbing sleeve mounting hole reinforcing rib; 2002, front right shock absorbing sleeve mounting hole reinforcing rib; 2003, front right lower control arm ball pin hole reinforcing rib; 2004, front left lower control arm ball pin hole reinforcing rib; 2005, upper caliper bracket mounting hole reinforcing rib; 2006, middle caliper bracket mounting hole reinforcing rib; 2007, lower caliper bracket mounting hole reinforcing rib; 2008, rear right shock absorbing sleeve mounting hole reinforcing rib; 2009, rear left shock absorbing sleeve mounting hole reinforcing rib; 2010, rear steering arm reinforcing rib; 2011, rear left lower control arm mounting hole reinforcing rib; 2012, rear right lower control arm mounting hole reinforcing rib; 2013, rear caliper bracket mounting hole reinforcing rib. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0028] EMBODIMENT

[0029] WITH REFERENCE Figures 1-4 A high-rigidity lightweight automobile steering knuckle, comprising:

[0030] body;

[0031] The shock sleeve mounting hole 1, the shock sleeve locking bolt hole 2, the caliper bracket upper mounting hole 3, the hub bearing left mounting hole 4, the caliper bracket lower mounting hole 5, the lower control arm ball pin mounting hole 6, the steering arm ball pin mounting hole 7, the hub bearing right mounting hole 8 and the hub bearing upper mounting hole 9 are all arranged on the body;

[0032] The caliper bracket upper mounting hole 3 is provided with a caliper bracket upper mounting hole weight reduction groove 1006, a shock sleeve mounting hole front left reinforcing rib 2001 and a caliper bracket mounting hole upper reinforcing rib 2005 between the shock sleeve mounting hole 1 and the hub bearing upper mounting hole 9, and the back face has a shock sleeve mounting hole rear right reinforcing rib 2008 and a shock sleeve mounting hole rear left reinforcing rib 2009;

[0033] The caliper bracket upper mounting hole 3 is provided with a caliper bracket mounting hole middle reinforcing rib 2006 between the caliper bracket lower mounting hole 5;

[0034] The caliper bracket lower mounting hole 5 is provided with a caliper bracket lower mounting hole weight reduction groove 1001 between the hub bearing left mounting hole 4;

[0035] The caliper bracket lower mounting hole 5 is provided with a caliper bracket mounting hole lower reinforcing rib 2007 between the lower control arm ball pin mounting hole 6, and the back face has a caliper bracket mounting hole rear reinforcing rib 2013;

[0036] The lower control arm ball pin mounting hole 6 is provided with a knuckle body lower weight reduction groove 1002, a lower control arm ball pin hole front right reinforcing rib 2003 and a lower control arm ball pin hole front left reinforcing rib 2004 between the hub bearing left mounting hole 4 and the hub bearing right mounting hole 8, and the back face has a lower control arm mounting hole upper weight reduction groove 1007, a lower control arm mounting hole rear left reinforcing rib 2011 and a lower control arm mounting hole rear right reinforcing rib 2012;

[0037] The steering arm ball pin mounting hole 7 is provided with a steering arm weight reduction notch 1004 and a shock sleeve mounting hole front right reinforcing rib 2002 between the hub bearing right mounting hole 8, and the back face has a steering arm rear reinforcing rib 2010; wherein the shock sleeve mounting hole front right reinforcing rib 2002 connects the shock sleeve mounting hole 1 and the steering arm ball pin mounting hole 7, and passes through the outside of the hub bearing right mounting hole 8;

[0038] The knuckle body left weight reduction groove 1003 and the knuckle body right weight reduction groove 1005 are arranged between the hub bearing upper mounting hole 9 and the hub bearing left mounting hole 4, the hub bearing right mounting hole 8;

[0039] The back face of the shock sleeve mounting hole 1 is provided with a shock sleeve mounting hole rear weight reduction groove 1008.

[0040] In the embodiment, the wheel hub bearing left mounting hole 4, the wheel hub bearing right mounting hole 8 and the wheel hub bearing upper mounting hole 9 are bolted with the wheel hub bearing.

[0041] In the embodiment, the shock sleeve mounting hole 1 is inserted with the shock sleeve of the chassis shock absorber, and the shock sleeve locking bolt hole 2 is put into the locking bolt and locked.

[0042] In the embodiment, the lower control arm ball pin mounting hole 6 is bolted with the outer end of the lower control arm, and the steering arm ball pin mounting hole 7 is bolted with the outer end of the steering arm.

[0043] In the embodiment, the caliper bracket upper mounting hole 3 and the caliper bracket lower mounting hole 5 are bolted with the brake caliper bracket.

[0044] In the embodiment, the knuckle is assembled with the wheel hub bearing, the shock absorber, the lower control arm, the steering arm and the brake caliper bracket, so as to realize the functions of bearing, steering and shock absorption. The wheel hub bearing is bolted in the wheel hub bearing left mounting hole 4, the wheel hub bearing right mounting hole 8 and the wheel hub bearing upper mounting hole 9. The shock sleeve of the chassis shock absorber is inserted into the shock sleeve mounting hole 1, and the locking bolt is put into the shock sleeve locking bolt hole 2 and locked, so as to connect the knuckle with the shock sleeve. The outer end of the lower control arm is bolted with the lower control arm ball pin mounting hole 6 by using the ball pin. The outer end of the steering arm is bolted with the steering arm ball pin mounting hole 7 by using the ball pin, and then connected with the knuckle. The brake caliper bracket of the automobile is bolted in the caliper bracket upper mounting hole 3 and the caliper bracket lower mounting hole 5.

[0045] In the embodiment, 1. The automobile wheel hub bearing is fixed with the knuckle through the wheel hub bearing left mounting hole 4, the wheel hub bearing right mounting hole 8 and the wheel hub bearing upper mounting hole 9. The back surface is the matching surface of the wheel hub bearing, so the weight reduction can only be realized on the front surface, that is, the knuckle body lower weight reduction groove 1002, the knuckle body left weight reduction groove 1003 and the knuckle body right weight reduction groove 1005. The three weight reduction grooves will not affect the fixation of the wheel hub bearing and the knuckle.

[0046] 2. The shock sleeve is inserted into the shock sleeve mounting hole 1, and the bolt is installed and locked at the shock sleeve locking bolt hole 2, thereby connecting the shock sleeve with the knuckle. The shock sleeve mounting hole 1 requires high stiffness, and since the shock sleeve mounting hole 1 occupies a large space, the weight reduction space is also large. On the front side of the knuckle, since there is the shock sleeve locking bolt hole 2 on the shock sleeve mounting hole 1, the weight reduction space is small. There is only a large weight reduction space on the back side of the shock sleeve mounting hole 1, i.e. the shock sleeve mounting hole rear weight reduction groove 1008. On the front side of the shock sleeve mounting hole 1, the shock sleeve mounting hole front left reinforcing rib 2001 is connected with the hub bearing left mounting hole 4 periphery, and the shock sleeve mounting hole front right reinforcing rib 2002 is connected with the steering arm ball pin mounting hole 7 through the hub bearing right mounting hole 8 periphery; on the back side, the shock sleeve mounting hole rear left reinforcing rib 2009 is connected with the steering arm ball pin mounting hole 7 through the hub bearing right mounting hole 8 periphery; the caliper bracket mounting hole upper reinforcing rib 2005 and the shock sleeve mounting hole rear right reinforcing rib 2008 connect the shock sleeve mounting hole 1 with the caliper bracket upper mounting hole 3. These reinforcing ribs tightly connect the shock sleeve mounting hole 1 with the caliper bracket upper mounting hole 3, the steering arm ball pin mounting hole 7, the hub bearing upper mounting hole 9, etc., thereby greatly strengthening the stiffness of the shock sleeve mounting hole 1 in the vertical, lateral, and forward directions.

[0047] 3. The steering arm is connected with the knuckle through the steering arm ball pin mounting hole 7. The steering arm ball pin mounting hole 7 requires high lateral stiffness, and does not require forward and vertical stiffness, so the shock sleeve mounting hole front right reinforcing rib 2002, the shock sleeve mounting hole rear left reinforcing rib 2009, and the steering arm rear reinforcing rib 2010 can ensure that the lateral stiffness meets the requirements. Further, the steering arm weight reduction gap 1004 can be used for weight reduction.

[0048] 4. The lower control arm is connected with the knuckle through the lower control arm ball pin mounting hole 6. The lower control arm ball pin mounting hole 6 has certain requirements for vertical, forward, and lateral stiffness. On the front side of the lower control arm ball pin mounting hole 6, the lower control arm ball pin hole front right reinforcing rib 2003 is connected with the hub bearing right mounting hole 8, and the lower control arm ball pin hole front left reinforcing rib 2004 is connected with the hub bearing left mounting hole 4; on the back side, the lower control arm mounting hole rear left reinforcing rib 2011 is connected to the hub bearing right mounting hole 8, and the lower control arm mounting hole rear right reinforcing rib 2012 is connected to the hub bearing left mounting hole 4. Due to these four reinforcing ribs, the forward, vertical, and lateral stiffness of the lower control arm ball pin mounting hole 6 is ensured. At the same time, the knuckle body lower weight reduction groove 1002 and the lower control arm mounting hole upper weight reduction groove 1007 can be made on the front side and the back side, respectively, to reduce the weight of the knuckle.

[0049] The upper caliper bracket mounting hole 3 and the lower caliper bracket mounting hole 5 are mainly required for lateral stiffness. The upper caliper bracket mounting hole 3 and the lower caliper bracket mounting hole 5 can be provided with a lower caliper bracket mounting hole lightening groove 1001 and an upper caliper bracket mounting hole lightening groove 1006 between the knuckle and the upper caliper bracket mounting hole 3 and the lower caliper bracket mounting hole 5. In order to ensure the lateral stiffness of the upper caliper bracket mounting hole 3, the upper caliper bracket mounting hole 3 is provided with an upper caliper bracket mounting hole front reinforcing rib 2005 and a lower shock sleeve mounting hole rear right reinforcing rib 2008. The upper caliper bracket mounting hole 3 and the lower caliper bracket mounting hole 5 are provided with a middle caliper bracket mounting hole reinforcing rib 2006, which is convex along the lateral direction with a certain arc, which can further improve the lateral stiffness of the upper caliper bracket mounting hole 3 and the lower caliper bracket mounting hole 5. In order to ensure the lateral stiffness of the lower caliper bracket mounting hole 5, the lower caliper bracket mounting hole 5 is provided with a lower caliper bracket mounting hole front reinforcing rib 2007 and a lower caliper bracket mounting hole rear reinforcing rib 2013 between the lower caliper bracket mounting hole 5 and the lower control arm ball pin mounting hole 6.

[0050] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered by the protection scope of the present application.

Claims

1. A high-rigidity, lightweight automotive steering knuckle, characterized in that, It comprises: a body; a shock absorber sleeve mounting hole (1), a shock absorber sleeve locking bolt hole (2), a caliper bracket upper mounting hole (3), a hub bearing left mounting hole (4), a caliper bracket lower mounting hole (5), a lower control arm ball pin mounting hole (6), a steering arm ball pin mounting hole (7), a hub bearing right mounting hole (8) and a hub bearing upper mounting hole (9) are all arranged on the body; a caliper bracket upper mounting hole (3) is arranged between the shock absorber sleeve mounting hole (1) and the hub bearing upper mounting hole (9), and a caliper bracket upper mounting hole weight reduction groove (1006), a shock absorber sleeve mounting hole front left reinforcing rib (2001) and a caliper bracket mounting hole upper reinforcing rib (2005) are arranged therebetween, and a shock absorber sleeve mounting hole rear right reinforcing rib (2008) and a shock absorber sleeve mounting hole rear left reinforcing rib (2009) are arranged on the back surface; a caliper bracket upper mounting hole (3) is arranged between the caliper bracket lower mounting hole (5), and a caliper bracket mounting hole middle reinforcing rib (2006) is arranged therebetween; a caliper bracket lower mounting hole (5) is arranged between the hub bearing left mounting hole (4), and a caliper bracket lower mounting hole weight reduction groove (1001) is arranged therebetween; a caliper bracket lower mounting hole (5) is arranged between the lower control arm ball pin mounting hole (6), and a caliper bracket mounting hole lower reinforcing rib (2007) is arranged therebetween, and a caliper bracket mounting hole rear reinforcing rib (2013) is arranged on the back surface; a lower control arm ball pin mounting hole (6) is arranged between the hub bearing left mounting hole (4) and the hub bearing right mounting hole (8), and a knuckle body lower weight reduction groove (1002), a lower control arm ball pin hole front right reinforcing rib (2003) and a lower control arm ball pin hole front left reinforcing rib (2004) are arranged therebetween, and a lower control arm mounting hole upper weight reduction groove (1007), a lower control arm mounting hole rear left reinforcing rib (2011) and a lower control arm mounting hole rear right reinforcing rib (2012) are arranged on the back surface; a steering arm ball pin mounting hole (7) is arranged between the hub bearing right mounting hole (8), and a steering arm weight reduction notch (1004) and a shock absorber sleeve mounting hole front right reinforcing rib (2002) are arranged therebetween, and a steering arm rear reinforcing rib (2010) is arranged on the back surface; wherein the shock absorber sleeve mounting hole front right reinforcing rib (2002) connects the shock absorber sleeve mounting hole (1) and the steering arm ball pin mounting hole (7), and passes through the outside of the hub bearing right mounting hole (8); a knuckle body left weight reduction groove (1003) and a knuckle body right weight reduction groove (1005) are arranged between the hub bearing upper mounting hole (9) and the hub bearing left mounting hole (4), the hub bearing right mounting hole (8); a shock absorber sleeve mounting hole rear weight reduction groove (1008) is arranged on the back surface of the shock absorber sleeve mounting hole (1).

2. The high rigidity and lightweight automobile knuckle according to claim 1, characterized by The hub bearing left mounting hole (4), the hub bearing right mounting hole (8) and the hub bearing upper mounting hole (9) are mounted with hub bearings through bolts.

3. The high stiffness light weight automotive knuckle as claimed in claim 1 wherein, The shock absorber sleeve of the chassis shock absorber is inserted into the shock absorber sleeve mounting hole (1), and the locking bolt is put into the shock absorber sleeve locking bolt hole (2) and locked.

4. The high stiffness light weight automotive knuckle as claimed in claim 1 wherein, The lower control arm outer end is mounted in the lower control arm ball pin mounting hole (6) through a ball pin, and the steering arm outer end is mounted in the steering arm ball pin mounting hole (7) through a ball pin.

5. The high stiffness light weight automotive knuckle as claimed in claim 1 wherein, The brake caliper bracket is installed in the upper mounting hole (3) of the bracket and the lower mounting hole (5) of the caliper through bolts.