Fuse monitoring system for exciter
By combining the strobe light module and the camera module, the problems of difficulty in observing the internal fuse of the exciter under high-speed rotation and external light interference are solved, achieving high-precision and stable fuse monitoring.
Patent Information
- Application Number
- CN202521180828.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-10
- Publication Date
- 2026-05-15
- Estimated Expiration
- 2035-06-10
AI Technical Summary
Real-time status monitoring of the internal fuses of the exciter is difficult, especially when it is rotating at high speed and is easily affected by external light, and the adjustment flexibility is insufficient.
The monitoring system combines a strobe light module and a camera module. The strobe light module uses strong light interference to make the fuse slow down, while the camera module achieves multi-dimensional adjustment through ball joint and telescopic tube design. The end cover sealing system isolates external light interference.
It significantly improves the observation accuracy and image clarity of fuse status, ensuring the stability and flexibility of monitoring and adapting to different observation needs.
Smart Images

Figure CN224249748U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of exciter technology, and in particular to a fuse monitoring system for exciters. Background Technology
[0002] During exciter operation, real-time status monitoring of fuses is crucial for equipment safety. Traditional monitoring methods, which mostly employ ordinary optical observation or fixed camera devices, have the following drawbacks:
[0003] 1. Difficulty in observing high-speed rotating components: The internal components of the exciter are often in a state of high-speed rotation. Conventional observation methods cannot clearly capture the status of the fuse due to the persistence of vision, leading to the risk of misjudgment.
[0004] 2. External light interference: Open-air observation is susceptible to ambient light interference, which affects image clarity;
[0005] 3. Insufficient adjustment flexibility: Fixed-installation cameras cannot adapt to monitoring needs at different angles and distances, resulting in low maintenance and debugging efficiency.
[0006] In summary, a fuse monitoring system for exciters is needed to address the shortcomings of existing technologies. Utility Model Content
[0007] To address the shortcomings of existing technologies, this invention provides a fuse monitoring system for exciters, aiming to solve the aforementioned problems.
[0008] To achieve the above objectives, this utility model provides the following technical solution: a fuse monitoring system for an exciter, comprising an exciter body, a stroboscope host, a camera module, and an end cover. The stroboscope host and the camera module are located on one side of the exciter body. The stroboscope host is equipped with a stroboscope lamp module, which is used to interfere with the internal light frequency of the exciter body with strong light, causing the high-speed rotation state to appear as a low-speed state. The camera module is mounted on the stroboscope host and is used to flexibly adjust and adapt to the stroboscope lamp module and project the low-speed state for observation. The end cover is used to prevent the stroboscope host and the camera module from being interfered with by external light when monitoring the fuse of the exciter body. Through the synchronous strong light interference emitted by the stroboscope lamp module, the high-speed rotating fuse inside the exciter appears to be in a low-speed or stationary state, significantly improving the observation accuracy. The end cover isolates external light interference and, together with the rubber pad sealing and shock absorption, ensures that the image from the camera module is clear and stable.
[0009] Furthermore, the strobe lamp module includes a housing, a rubber pad, a glass plate, and a strobe lamp. The housing is connected to the exciter body. The glass plate is nested in the middle of the housing through the rubber pad. The glass plate is provided with a first observation port and a second observation port. The strobe lamp is mounted on the housing, and the strobe lamp is also provided with a strobe data cable for electrically connecting to the strobe instrument host.
[0010] Furthermore, the light-emitting surface of the strobe lamp is in contact with the glass plate.
[0011] Furthermore, the camera module includes a bracket, a ball head, and a camera. The bracket is mounted on the stroboscope host, the camera is connected to the bracket via the ball head, and the camera is aligned with the first observation port on the glass plate by adjusting the ball head.
[0012] Furthermore, the bracket includes a vertical plate, an outer tube, and a telescopic tube. The vertical plate is fixedly mounted on the stroboscope host. One end of the outer tube is connected to the vertical plate. The telescopic tube is movably connected to the outer tube. The end of the telescopic tube away from the outer tube is connected to a ball head.
[0013] Furthermore, the camera is also equipped with a camera data cable for electrically connecting to the stroboscope host.
[0014] The beneficial effects of this utility model are:
[0015] 1. In this utility model, the high-speed rotation state is visualized by setting up a strobe lamp module to emit strong light interference that matches the frequency of the light inside the exciter, so that the high-speed rotating parts appear to be in a low-speed or stationary state, which significantly improves the observation accuracy of the fuse state.
[0016] 2. In this utility model, a multi-dimensional adjustment function is provided: the camera module adopts a ball head and telescopic tube design, which supports flexible adjustment of the camera angle and horizontal distance to adapt to different observation scenarios;
[0017] 3. In this utility model, the anti-interference performance is optimized by setting the end cover to encapsulate the exciter body, stroboscope host and camera module in a sealed space, which effectively isolates external light interference and ensures that the monitoring image is clear and stable, which has certain application value and promotion value. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the structure of this utility model.
[0020] Figure 2 This is a rear view schematic diagram of the structure of this utility model after the end caps have been removed.
[0021] Figure 3 This is an enlarged schematic diagram of the structure of the strobe light module of this utility model.
[0022] Figure 4 This utility model Figure 2 Enlarged schematic diagram of the structure of section A in the middle.
[0023] Figure 5 This is a partial wiring diagram of the strobe data cable and camera data cable of this utility model.
[0024] In the diagram: 100-exciter body; 10-strobe unit, 11-strobe lamp module, 111-shell, 112-rubber pad, 113-glass plate, 1131-first observation port, 1132-second observation port, 114-strobe lamp, 1141-strobe data cable; 20-camera module, 21-bracket, 211-vertical plate, 212-outer tube, 213-telescopic tube, 22-ball head, 23-camera, 231-camera data cable; 30-end cover. Detailed Implementation
[0025] To facilitate understanding of this utility model, a more detailed description is provided below with reference to the accompanying drawings and specific embodiments. It should be noted that when an element is described as "fixed to" another element, it can be directly on the other element, or one or more intermediate elements may exist between them. When an element is described as "connected to" another element, it can be directly connected to the other element, or one or more intermediate elements may exist between them. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this specification are for illustrative purposes only.
[0026] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention. The term "and / or" as used in this specification includes any and all combinations of one or more of the associated listed items.
[0027] like Figure 1 , 2As shown in Figures 3, 4, and 5, a fuse monitoring system for an exciter includes an exciter body 100, a stroboscope host 10, a camera module 20, and an end cover 30. The stroboscope host 10 and the camera module 20 are located on one side of the exciter body 100. The stroboscope host 10 is equipped with a stroboscope lamp module 11, which is used to interfere with the internal light frequency of the exciter body 100 with strong light, so that the high-speed rotation state is presented as a low-speed state. The camera module 20 is installed on the stroboscope host 10 and is used to flexibly adjust and adapt to the stroboscope lamp module 11 and project and observe the low-speed state. The exciter body 100, the stroboscope host 10, and the camera module 20 are located inside the end cover 30, which is used to prevent the stroboscope host 10 and the camera module 20 from being interfered with by external light when monitoring the exciter body 100 for fuses.
[0028] In one embodiment, the strobe lamp module 11 includes a housing 111, a rubber pad 112, a glass plate 113, and a strobe lamp 114. The housing 111 is connected to the exciter body 100. The glass plate 113 is nested in the middle of the housing 111 by the rubber pad 112, and is shock-absorbing and sealed by the rubber pad 112. The glass plate 113 is provided with a first observation port 1131 and a second observation port 1132. The strobe lamp 114 is mounted on the housing 111, and the strobe lamp 114 is also provided with a strobe data cable 1141 for electrically connecting to the strobe instrument host 10.
[0029] In one implementation, the light-emitting surface of the strobe lamp 113 is in contact with the glass plate 113.
[0030] In one implementation, the camera module 20 includes a bracket 21, a ball head 22, and a camera 23. The bracket 21 is mounted on the stroboscope host 10. The camera 23 is connected to the bracket 21 via the ball head 22. The camera 23 is aligned with the first observation port 1131 on the glass plate 113 by adjusting the ball head 22. The tilt angle of the camera 23 relative to the glass plate 113 can be easily adjusted by rotating the ball head 22, so that a specific angle of monitoring image can be captured and projected.
[0031] In one embodiment, the housing 111 of the strobe light module 11 is mounted on the exciter body 100, and the exciter body 100 is provided with a port for connecting the strobe light 114 and the camera 23 to monitor the internal fuse.
[0032] In one embodiment, the bracket 21 includes a vertical plate 211, an outer tube 212, and a telescopic tube 213. The vertical plate 211 is fixedly mounted on the stroboscope host 10. One end of the outer tube 212 is connected to the vertical plate 211, and the telescopic tube 213 is movably connected to the outer tube 212. The end of the telescopic tube 213 away from the outer tube 212 is connected to the ball head 22. The horizontal distance between the camera 23 and the glass plate 113 can be adjusted to a certain extent through the cooperation of the telescopic tube 213 and the outer tube 212, and the adjustment flexibility is high.
[0033] In one implementation, the camera 23 is also provided with a camera data cable 231 for electrically connecting to the stroboscope host 10.
[0034] The working principle of this utility model is as follows: During use, it captures the status of the fuse through strobe interference: the light-emitting surface of the strobe lamp 114 is tightly attached to the glass plate 113, emitting high-frequency, strong light into the exciter body 100 (the exciter speed is 3000 r / min, and the frequency is 50 Hz). Its frequency is synchronized with the light inside the exciter, using the strobe effect to make the high-speed rotating fuse appear to be in a low-speed or stationary state. Then, the camera 23 is aimed at the fuse through the first observation port 1131 (the tilt angle of the camera 23 relative to the glass plate 113 can be easily adjusted by rotating the ball head 22, thereby allowing for targeted shooting and projection of a monitoring image at a specific angle; the camera 23 can be extended and retracted). The cooperation between tube 213 and outer tube 212 can adjust the horizontal distance between camera 23 and glass plate 113 to a certain extent, with high adjustment flexibility. It captures the status image after stroboscopic interference. The image signal is transmitted to the stroboscopic instrument host 10 via camera data cable 231. After processing, it is displayed in real time on an external monitor (the staff can observe whether the fuse status is abnormal through the monitor). The second observation port 1132 provides a manual observation channel, which makes it convenient for the operator to directly verify the fuse status visually. The end cover 30 completely seals the system components and blocks external light interference. The rubber pad 112 seals the connection between the stroboscopic lamp module 11 and the exciter body 100 to reduce the impact of vibration on the observation.
[0035] It should be noted that while the preferred embodiments of this utility model are provided in the specification and accompanying drawings, this utility model can be implemented in many different forms and is not limited to the embodiments described in this specification. These embodiments are not intended to impose additional limitations on the content of this utility model; their purpose is to provide a more thorough and comprehensive understanding of the disclosure of this utility model. Furthermore, the above-mentioned technical features can be combined with each other to form various embodiments not listed above, all of which are considered to be within the scope of this utility model specification. Moreover, those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.
Claims
1. A fuse monitoring system for an exciter, comprising an exciter body (100), characterized in that, It also includes a stroboscope host (10), a camera module (20), and an end cover (30). The stroboscope host (10) and the camera module (20) are located on one side of the exciter body (100). The stroboscope host (10) is equipped with a stroboscope lamp module (11). The stroboscope lamp module (11) is used to interfere with the internal light frequency of the exciter body (100) with strong light, so that the high-speed rotation state is presented as a low-speed state. The camera module (20) is installed on the stroboscope host (10). The camera module (20) is used to flexibly adjust and adapt to the stroboscope lamp module (11) and project and observe the low-speed state. The end cover (30) is used to prevent the stroboscope host (10) and the camera module (20) from being interfered with by external light when monitoring the exciter body (100) for fuses.
2. The fuse monitoring system for an exciter according to claim 1, characterized in that, The strobe lamp module (11) includes a housing (111), a rubber pad (112), a glass plate (113), and a strobe lamp (114). The housing (111) is connected to the exciter body (100). The glass plate (113) is nested in the middle of the housing (111) through the rubber pad (112). The glass plate (113) is provided with a first observation port (1131) and a second observation port (1132). The strobe lamp (114) is installed on the housing (111), and the strobe lamp (114) is also provided with a strobe data cable (1141) for electrically connecting to the strobe instrument host (10).
3. The fuse monitoring system for an exciter according to claim 2, characterized in that, The light-emitting surface of the strobe lamp (114) is in contact with the glass plate (113).
4. The fuse monitoring system for an exciter according to claim 3, characterized in that, The camera module (20) includes a bracket (21), a ball head (22), and a camera (23). The bracket (21) is mounted on the stroboscope host (10). The camera (23) is connected to the bracket (21) through the ball head (22), and the camera (23) is adjusted and aligned with the first observation port (1131) on the glass plate (113) through the ball head (22).
5. The fuse monitoring system for an exciter according to claim 4, characterized in that, The bracket (21) includes a vertical plate (211), an outer tube (212), and a telescopic tube (213). The vertical plate (211) is fixed on the stroboscope host (10). One end of the outer tube (212) is connected to the vertical plate (211). The telescopic tube (213) is movably connected to the outer tube (212). The end of the telescopic tube (213) away from the outer tube (212) is connected to the ball head (22).
6. The fuse monitoring system for an exciter according to claim 5, characterized in that, The camera (23) is also provided with a camera data cable (231) for electrically connecting to the stroboscope host (10).