Safety detection and integrated alarm device for battery replacement of electric vehicle

By introducing multi-dimensional sensors and automatic power-off devices during the battery swapping process of electric vehicles, the problems of insufficient environmental monitoring of the battery compartment and manual power-off were solved, thereby improving the safety and reliability of the battery pack.

CN224323842UActive Publication Date: 2026-06-05HANGZHOU JIUNIU INFORMATION TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HANGZHOU JIUNIU INFORMATION TECHNOLOGY CO LTD
Filing Date
2025-06-27
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

In the current battery swapping process for electric vehicles, the environmental monitoring of the battery compartment is limited to a single dimension, making it impossible to detect electrolyte leaks or early fires in a timely manner. Emergency power cut-offs rely on manual operation, making it impossible to unplug the power supply plug in a timely manner.

Method used

An electric vehicle battery swapping safety detection and integrated alarm device was designed, which includes a temperature sensor, a VOC sensor, a smoke detector, a speaker, an electric telescopic pole, and a control circuit board, to achieve multi-dimensional monitoring of the battery pack environment and automatic power cut-off.

Benefits of technology

It enables real-time monitoring of the battery pack environment and automatic power-off, improving the safety of the battery swapping process and avoiding the risks of electrolyte leakage and fire.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224323842U_ABST
    Figure CN224323842U_ABST
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Abstract

The application provides an electric vehicle battery replacement safety detection and integrated alarm device, which comprises an electric vehicle seat bucket, a battery pack and a power supply line are arranged in the electric vehicle seat bucket, a plug is connected to the end of the power supply line, and a detection alarm assembly is arranged in the electric vehicle seat bucket; the detection alarm assembly comprises a temperature sensor, a VOC sensor, a smoke detector fixed to the inner wall of the electric vehicle seat bucket, a loudspeaker hole formed in the upper end of the electric vehicle seat bucket, an inner cavity formed in the bottom of the electric vehicle seat bucket, and a loudspeaker arranged in the inner cavity. The application can solve the problems that the environmental monitoring dimension of the battery cabin is single during the battery replacement process, the traditional scheme is only configured with a temperature sensor, and the electrolyte leakage (VOC abnormality) or early fire (smoke) cannot be found in time, and the emergency power-off relies on manual operation and the power supply plug cannot be pulled out in time.
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Description

Technical Field

[0001] This utility model relates to the field of electric vehicle battery swapping technology, and more specifically, to an electric vehicle battery swapping safety detection and integrated alarm device. Background Technology

[0002] With the rapid development of the electric vehicle industry, battery swapping has been widely used due to its high energy replenishment efficiency.

[0003] However, existing electric vehicle battery swapping processes have certain shortcomings. First, during battery replacement, the environmental monitoring of the battery compartment is limited to a single dimension. Traditional solutions often only include temperature sensors, which cannot detect electrolyte leaks (abnormal VOCs) or early fires (smoke) in a timely manner. Second, emergency power outages rely on manual operation, making it impossible to unplug the power cord promptly. Therefore, we have made improvements by proposing an electric vehicle battery swapping safety detection and integrated alarm device. Utility Model Content

[0004] The purpose of this utility model is to address the current design of electric vehicle battery swapping safety detection and integrated alarm devices, which can solve the problems of single-dimensional environmental monitoring of the battery compartment during battery replacement, traditional solutions mostly only configure temperature sensors, which cannot detect electrolyte leakage (abnormal VOC) or early fire (smoke) in time; secondly, emergency power cut-off relies on manual operation, which cannot unplug the power supply plug in time.

[0005] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0006] Electric vehicle battery swapping safety testing and integrated alarm device to improve the above problems.

[0007] The application is as follows:

[0008] The electric vehicle battery swapping safety detection and integrated alarm device includes an electric vehicle seat bucket, which contains a battery pack and a power supply line. The power supply line is connected to a plug at one end, and the electric vehicle seat bucket contains a detection and alarm component.

[0009] The detection alarm component includes a temperature sensor, a VOC sensor, and a smoke detector fixed to the inner wall of the electric vehicle seat bucket; a speaker hole at the top of the electric vehicle seat bucket; an inner cavity at the bottom of the electric vehicle seat bucket; a speaker installed inside the inner cavity; a power supply module and a control circuit board; a cover plate at the bottom of the inner cavity; a connecting plate on the outside of the plug; an electric telescopic rod installed at the top of the connecting plate; an abutment block connected to the output end of the electric telescopic rod; and a guide rod at the top of the abutment block.

[0010] As a preferred technical solution of this application, the electric vehicle seat bucket and the battery pack are compatible, and the electric vehicle seat bucket is located in the middle of the electric vehicle.

[0011] As a preferred technical solution of this application, a handle is provided on the outside of the battery pack, and a charging interface and a power supply interface are provided on the top of the battery pack.

[0012] As a preferred technical solution of this application, the power supply line is electrically connected to the electric vehicle controller, the power supply line is electrically connected to the plug, and the plug is compatible with the power supply interface.

[0013] As a preferred technical solution of this application, the speaker hole is connected to the inner cavity, the temperature sensor, VOC sensor and smoke detector are all electrically connected to the control circuit board, and the cover plate is compatible with the inner cavity.

[0014] As a preferred technical solution of this application, there are two sets of connecting plates that are symmetrically distributed. The connecting plates and the plug are an integral structure. The number of electric telescopic rods is equal to the number of connecting plates. The output end of the electric telescopic rod is fixedly connected to the contact block. A guide hole adapted to the guide rod is opened in the middle of the connecting plate.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] In the scheme of this application:

[0017] By configuring the alarm components, when the plug is inserted into the power supply interface, the battery pack's voltage can be checked via the power supply line connected to an external controller. If the voltage is not within acceptable limits, the speaker will sound an alarm through the speaker hole. Simultaneously, the output ends of two sets of electric telescopic rods will drive the contact blocks to press against the top of the battery pack, pulling the plug out of the power supply interface and cutting off the power supply in a timely manner. At the same time, temperature sensors, VOC sensors, and smoke detectors will monitor the environment around the battery pack in real time. If any of these sensors detects a safety hazard, the above steps will trigger an alarm and the plug will be pulled out, thereby improving safety. Attached Figure Description

[0018] Figure 1 A schematic diagram of the overall structure of the electric vehicle battery swapping safety detection and integrated alarm device provided in this application;

[0019] Figure 2 Another perspective view of the electric vehicle battery swapping safety detection and integrated alarm device provided in this application;

[0020] Figure 3 A partial exploded view of the electric vehicle battery swapping safety detection and integrated alarm device provided in this application;

[0021] Figure 4 A partial exploded view of the electric vehicle battery swapping safety detection and integrated alarm device provided in this application;

[0022] Figure 5 This is a partial structural diagram of the electric vehicle battery swapping safety detection and integrated alarm device provided in this application.

[0023] The image shows:

[0024] 1. Electric vehicle seat bucket; 2. Battery pack; 21. Handle; 22. Charging interface; 23. Power supply interface; 3. Power supply cable; 4. Plug; 5. Detection and alarm components; 51. Temperature sensor; 52. VOC sensor; 53. Smoke detector; 54. Speaker hole; 55. Inner cavity; 56. Speaker; 57. Power supply module; 58. Control circuit board; 59. Cover plate; 510. Connecting plate; 511. Electric telescopic rod; 512. Abutment block; 513. Guide rod. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0026] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely illustrates some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model. It should be noted that, unless otherwise specified, the embodiments, features, and technical solutions in the embodiments of this utility model can be combined with each other.

[0027] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0028] like Figure 1-5 As shown, this embodiment proposes an electric vehicle battery swapping safety detection and integrated alarm device, including an electric vehicle seat bucket 1, a battery pack 2 and a power supply line 3 are installed inside the electric vehicle seat bucket 1, a plug 4 is connected to the end of the power supply line 3, and a detection alarm component 5 is installed inside the electric vehicle seat bucket 1.

[0029] The detection alarm component 5 includes a temperature sensor 51, a VOC sensor 52, and a smoke detector 53 fixed to the inner wall of the electric vehicle seat bucket 1; a speaker hole 54 opened at the upper end of the electric vehicle seat bucket 1; an inner cavity 55 opened at the bottom of the electric vehicle seat bucket 1; a speaker 56 installed inside the inner cavity 55; a power supply module 57 and a control circuit board 58; a cover plate 59 installed at the bottom of the inner cavity 55; a connecting plate 510 installed on the outside of the plug 4; an electric telescopic rod 511 installed at the upper end of the connecting plate 510; an abutment block 512 connected to the output end of the electric telescopic rod 511; and a guide rod 513 installed at the upper end of the abutment block 512.

[0030] The electric vehicle seat 1 is compatible with the battery pack 2. The electric vehicle seat 1 is located in the middle of the electric vehicle, which facilitates the installation of the battery pack 2.

[0031] A handle 21 is provided on the outside of the battery pack 2, and a charging interface 22 and a power supply interface 23 are provided on the top of the battery pack 2, which facilitates the charging and discharging of the battery pack 2.

[0032] The power supply line 3 is electrically connected to the electric vehicle controller, and the power supply line 3 is electrically connected to the plug 4. The plug 4 is compatible with the power supply interface 23 and can supply power to the electric vehicle.

[0033] The speaker hole 54 is connected to the inner cavity 55. The temperature sensor 51, VOC sensor 52 and smoke detector 53 are all electrically connected to the control circuit board 58. The cover plate 59 is compatible with the inner cavity 55, which can perform safety monitoring during the replacement of the battery pack 2 of the electric vehicle.

[0034] There are two sets of connecting plates 510, which are symmetrically distributed. The connecting plates 510 and the plug 4 are integrated. The number of electric telescopic rods 511 is equal to the number of connecting plates 510. The output end of the electric telescopic rod 511 is fixedly connected to the contact block 512. The middle part of the connecting plate 510 is provided with a guide hole that matches the guide rod 513, which can be used to pull out the plug 4 and perform an alarm operation based on the results of safety monitoring.

[0035] In summary, the working principle of this utility model is as follows:

[0036] When in use, the battery pack 2 is placed inside the electric vehicle seat bucket 1, and the plug 4 is connected to the power supply interface 23. The detection and alarm component 5 performs safety monitoring and alarm on the battery pack 2 and the surrounding environment.

[0037] It should be noted that, through the setting of the alarm component 5, during the installation of the battery pack 2, the plug 4 is inserted into the power supply interface 23. The external controller can detect whether the voltage value of the battery pack 2 is qualified. If it is not qualified, the feedback is sent to the control circuit board 58, which controls the speaker 56 to sound an alarm along the sound hole 54. At the same time, the output ends of the two sets of electric telescopic rods 511 drive the contact block 512 to press the top of the battery pack 2, and at the same time drive the guide rod 513 to slide along the inside of the guide hole. When the output end of the electric telescopic rod 511 is running, the connecting plate 510 and the plug 4 can be pulled out from the inside of the power supply interface 23 through the pressing process of the contact block 512, thereby cutting off the power in time. At the same time, the temperature sensor 51, VOC sensor 52 and smoke detector 53 monitor the environment around the battery pack 2 in real time. When any of them detects a safety hazard, the above steps are used to sound an alarm and pull out the plug 4, thereby improving safety.

[0038] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, and all technical solutions and improvements that do not depart from the spirit and scope of the utility model, are covered within the scope of the claims of the present utility model.

Claims

1. A safety detection and integrated alarm device for electric vehicle battery swapping, including an electric vehicle seat bucket (1), characterized in that, The electric vehicle seat bucket (1) is equipped with a battery pack (2) and a power supply line (3). The end of the power supply line (3) is connected to a plug (4). The electric vehicle seat bucket (1) is equipped with a detection alarm component (5). The detection alarm component (5) includes a temperature sensor (51), a VOC sensor (52), and a smoke detector (53) fixed to the inner wall of the electric vehicle seat bucket (1), a speaker hole (54) opened at the upper end of the electric vehicle seat bucket (1), an inner cavity (55) opened at the bottom of the electric vehicle seat bucket (1), a speaker (56) installed inside the inner cavity (55), a power supply module (57) and a control circuit board (58), a cover plate (59) installed at the bottom of the inner cavity (55), a connecting plate (510) installed on the outside of the plug (4), an electric telescopic rod (511) installed at the upper end of the connecting plate (510), an abutment block (512) connected to the output end of the electric telescopic rod (511), and a guide rod (513) installed at the upper end of the abutment block (512).

2. The electric vehicle battery swapping safety detection and integrated alarm device according to claim 1, characterized in that, The electric vehicle seat (1) is adapted to the battery pack (2), and the electric vehicle seat (1) is located in the middle of the electric vehicle.

3. The electric vehicle battery swapping safety detection and integrated alarm device according to claim 1, characterized in that, The battery pack (2) is provided with a handle (21) on the outside, and a charging interface (22) and a power supply interface (23) are provided on the top of the battery pack (2).

4. The electric vehicle battery swapping safety detection and integrated alarm device according to claim 1, characterized in that, The power supply line (3) is electrically connected to the electric vehicle controller, the power supply line (3) is electrically connected to the plug (4), and the plug (4) is compatible with the power supply interface (23).

5. The electric vehicle battery swapping safety detection and integrated alarm device according to claim 1, characterized in that, The speaker hole (54) is connected to the inner cavity (55). The temperature sensor (51), VOC sensor (52) and smoke detector (53) are all electrically connected to the control circuit board (58). The cover plate (59) is adapted to the inner cavity (55).

6. The electric vehicle battery swapping safety detection and integrated alarm device according to claim 1, characterized in that, The number of connecting plates (510) is two sets and they are symmetrically distributed. The connecting plates (510) and the plug (4) are an integral structure. The number of electric telescopic rods (511) is equal to the number of connecting plates (510). The output end of the electric telescopic rod (511) is fixedly connected to the contact block (512). The middle part of the connecting plate (510) is provided with a guide hole that is compatible with the guide rod (513).