Magnetic gear composite motor assembly workbench

Abstract

The utility model relates to magnetic gear composite motor assembly technical field, and disclose a kind of magnetic gear composite motor assembly workstation, including workstation body, the workstation body upper surface is fixedly connected with fixed platform, the fixed platform upper surface both sides position is fixedly connected with side plate, two the side plate opposite side between rotationally connected with bidirectional screw rod by bearing seat, two the bidirectional screw rod are fixedly connected with two carriages of symmetry by thread sleeve screw connection, the bottom of two the carriage is fixedly connected with the bracket of fixed motor. The utility model is in cooperation with the three-jaw chuck on the bracket and vertical board on the fixed platform, respectively fixed motor and the magnetic gear needed to be installed on the motor, realized the automation positioning and docking of motor and magnetic gear assembly process, eliminated the inevitable slight shaking and position deviation when manually holding.

Description

Technical Field

[0001] This utility model relates to the field of magnetic gear composite motor assembly technology, and more specifically to a magnetic gear composite motor assembly workbench. Background Technology

[0002] The magnetic gear composite motor is a new type of mechatronic device that integrates a permanent magnet motor and a magnetic field modulated magnetic gear. It achieves non-contact torque transmission through magnetic field coupling and has significant advantages such as high torque density, low mechanical loss, maintenance-free operation, and low noise. It has broad application prospects in high-value-added fields such as new energy vehicles, precision machine tools, wind power generation, and aerospace.

[0003] A search revealed Chinese patent CN207074901U, which discloses a magnetic gear composite motor for a fan. This device adjusts the outer rotor of the magnetic gear by using a magnetic gear adjusting magnet block and the inner rotor of the magnetic gear to achieve the required torque and speed. The design is simple and can accurately supply torque and speed. However, when assembling the magnetic gear with the permanent magnet motor, it mainly relies on manual operation or general tooling fixtures. Manual force application makes it difficult to control the uniformity and straightness of the pressing process, resulting in bearing preload deviation or coaxiality deviation, which directly affects the motor life. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a magnetic gear composite motor assembly workbench to solve the problems existing in the background art.

[0005] This utility model provides the following technical solution: a magnetic gear composite motor assembly workbench, comprising a workbench body, a fixed platform fixedly connected to the upper surface of the workbench body, side plates fixedly connected to both sides of the upper surface of the fixed platform, a bidirectional lead screw rotatably connected between the opposite sides of the two side plates via bearing seats, two symmetrical slides threadedly connected to the bidirectional lead screw via threaded sleeves, a clamp for fixing the motor fixedly connected to the bottom end of each of the two slides, a rear support assembly for pressing the rear of the motor provided on the upper surface of the workbench body and on one side of the fixed platform, two symmetrical slide rails fixedly connected to the upper surface of the workbench body and on the other side of the fixed platform, a slide table slidably connected to the two slide rails, a vertical plate fixedly connected to the upper surface of the slide table, and a three-jaw chuck fixedly connected to one side of the vertical plate.

[0006] As a further embodiment of this utility model, a set of guide rods is fixedly connected to both sides of the fixed platform, and each set consists of two symmetrical rods. The two guide rods in the same set pass through the corresponding clamps and are slidably connected to the clamps.

[0007] As a further embodiment of this utility model, both ends of the bidirectional lead screw pass through the corresponding side plates and are fixedly connected to knobs, and the outer circumferential wall of the knobs is provided with anti-slip texture.

[0008] As a further embodiment of this utility model, the rear support assembly includes an L-shaped plate fixedly connected to the upper surface of the workbench body, and two symmetrical round rods are slidably connected through the L-shaped plate, with the ends of the two round rods fixedly connected to the rear support plate.

[0009] As a further embodiment of this utility model, a threaded rod is rotatably connected to one side of the rear support plate via a bearing seat, and one end of the threaded rod passes through one side of the L-shaped plate and is threadedly connected to the L-shaped plate via a threaded cylinder.

[0010] As a further embodiment of this utility model, a fixing frame is fixedly connected to the upper surface of the workbench body and located at one end of the two slide rails, and a cylinder is fixedly connected between one side of the fixing frame and one side of the vertical plate.

[0011] As a further embodiment of this utility model, a perforated plate for placing tools is fixedly connected to one end of the upper surface of the workbench body.

[0012] The technical effects and advantages of this utility model are as follows:

[0013] 1. This utility model uses a clamp on a fixed platform and a three-jaw chuck on a vertical plate to fix the motor and the magnetic gear to be installed on the motor, respectively. This realizes the automated positioning and docking of the motor and magnetic gear assembly process, eliminating the slight shaking and positional deviation that are unavoidable when manually handled.

[0014] 2. The present invention, through the provided rear support component, can tighten the rear side of the motor after the motor is fixed, ensuring that the motor will not move backward during the assembly process, thereby increasing the accuracy of assembly.

[0015] 3. This utility model uses a sliding table and a sliding rail to precisely guide the movement of the vertical plate during the extension and retraction of the cylinder, thereby ensuring precise docking of the magnetic gear with the motor output shaft and further increasing the assembly precision. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 2 For the present utility model Figure 1 A partially enlarged structural diagram.

[0018] Figure 3 This is an enlarged structural schematic diagram of the fixed platform of this utility model.

[0019] Figure 4 This is a schematic diagram of the rear support assembly structure of this utility model.

[0020] Figure 5 This is an enlarged structural diagram of the slide table of this utility model.

[0021] The attached diagram is labeled as follows: 1. Workbench body; 2. Hole plate; 3. Fixed table; 4. Slide rail; 5. Side plate; 6. Two-way lead screw; 7. Slide carriage; 8. Clamp; 9. Slide table; 10. Vertical plate; 11. Three-jaw chuck; 12. Fixed frame; 13. Cylinder; 14. Guide rod; 15. L-shaped plate; 16. Round rod; 17. Rear support plate; 18. Threaded rod. Detailed Implementation

[0022] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. This utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0023] Reference Figures 1-5 This utility model provides a magnetic gear composite motor assembly workbench, including a workbench body 1. A fixed platform 3 is bolted to the upper surface of the workbench body 1. Side plates 5 are bolted to both sides of the upper surface of the fixed platform 3. A bidirectional lead screw 6 is rotatably connected between the two side plates 5 via bearing seats. Two symmetrical slides 7 are threaded to the bidirectional lead screw 6 via threaded sleeves. The bottom ends of the two slides 7 are bolted to clamps 8 for fixing the motor. A rear support assembly for pressing the rear of the motor is provided on the upper surface of the workbench body 1 and on one side of the fixed platform 3. Two symmetrical slide rails 4 are bolted to the upper surface of the workbench body 1 and on the other side of the fixed platform 3. A slide table 9 is slidably connected to the two slide rails 4. A vertical plate 10 is bolted to the upper surface of the slide table 9. A three-jaw chuck 11 is bolted to one side of the vertical plate 10.

[0024] When using it, first install the magnetic gear that needs to be used with the motor onto the three-jaw chuck 11. During installation, first place the magnetic gear between the multiple jaws on the three-jaw chuck 11. Then, when one of the small bevel gears is turned with a wrench, it will drive the large flat gear to rotate and mesh with the teeth on the back of the three jaws, thereby driving the three jaws to clamp towards the center at the same distance and thus fix the magnetic gear.

[0025] The slide table 9 and slide rail 4 work together to precisely guide the movement of the vertical plate 10 during the extension and retraction of the cylinder 13, thereby ensuring precise docking between the magnetic gear and the motor output shaft and further increasing the assembly precision.

[0026] Furthermore, both sides of the fixed platform 3 are fixedly connected with a set of guide rods 14 by bolts, and each set consists of two symmetrical rods. The two guide rods 14 in the same set pass through the corresponding clamps 8 and are slidably connected to the clamps 8.

[0027] Furthermore, both ends of the bidirectional lead screw 6 pass through the corresponding side plates 5 and are fixedly connected to knobs by bolts. The outer circumference of the knobs is provided with anti-slip texture.

[0028] The fixed platform 3 with clamp 8 and vertical plate 10 with three-jaw chuck 11 are used together to fix the motor and the magnetic gear to be installed on the motor, respectively. This realizes the automated positioning and docking of the motor and magnetic gear assembly process, eliminating the slight shaking and position deviation that are unavoidable when manually handled.

[0029] Then, the motor is placed on the fixed platform 3 and the bidirectional lead screw 6 is rotated. This will drive the two slides 7 to move. As the slides 7 move, the clamps 8 at their bottom ends will move along the guide rod 14. The motor is fixed as the two clamps 8 move closer to each other.

[0030] The rear support assembly of this utility model includes an L-shaped plate 15 that is fixedly connected to the upper surface of the workbench body 1 by bolts. Two symmetrical round rods 16 are slidably connected through the L-shaped plate 15, and the ends of the two round rods 16 are fixedly connected to the rear support plate 17 by bolts.

[0031] A threaded rod 18 is rotatably connected to one side of the rear support plate 17 via a bearing seat. One end of the threaded rod 18 passes through one side of the L-shaped plate 15 and is threadedly connected to the L-shaped plate 15 via a threaded sleeve.

[0032] After the motor is fixed, rotate the threaded rod 18 to move the rear support plate 17 toward the motor. After the rear support plate 17 contacts the motor, the rear end of the motor can be tightened.

[0033] The included rear support assembly can be used to press the rear of the motor firmly after it is fixed, ensuring that the motor will not shift backward during assembly and increasing assembly accuracy.

[0034] In this utility model, a fixing frame 12 is bolted to the upper surface of the workbench body 1 and located at one end of the two slide rails 4. A cylinder 13 is bolted to one side of the fixing frame 12 and one side of the vertical plate 10.

[0035] It should be noted that: Cylinder 13 is a power actuator that converts the pressure energy of compressed air into mechanical energy. By controlling the gas in and out, it drives the piston to perform linear reciprocating motion. It can be used in conjunction with a magnetic switch, proximity switch or photoelectric switch to achieve precise control of the extension and retraction displacement of the piston rod of cylinder 13. Those skilled in the art can set it according to actual needs, which will not be elaborated here.

[0036] Specifically, the starting cylinder 13 extends, and during the extension process, the vertical plate 10 pushes the slide table 9 to slide along the slide rail 4, thereby driving the magnetic gear to move towards the motor through the three-jaw chuck 11, so that the motor and the magnetic gear can be assembled.

[0037] Furthermore, a perforated plate 2 for placing tools is fixedly connected to one end of the upper surface of the workbench body 1 by bolts.

[0038] In this application, the inner wall of the threaded cylinder on the slide 7 and L-shaped plate 15 is provided with an annular groove in the axial direction. A nylon 66 damping ring with a Shore hardness of 85A is embedded in the groove. The continuous axial clamping force generated by its elastic deformation forms a helical angle interference fit of 15°-20° with the surfaces of the double-acting screw 6 and the threaded rod 18, respectively. When the threaded pair is subjected to axial vibration load, the nylon insert can generate a maximum elastic compression of 0.3mm, which increases the friction coefficient between the thread contact surfaces from 0.15 to 0.68 (tested according to ASTM D1894 standard), effectively suppressing the loosening displacement caused by thread springback.

[0039] The use of this utility model involves the following steps:

[0040] S1: When using, first install the magnetic gear that needs to be used in combination with the motor onto the three-jaw chuck 11. During installation, first place the magnetic gear between the multiple jaws on the three-jaw chuck 11. Then, when one of the small bevel gears is turned with a wrench, it will drive the large flat gear to rotate and mesh with the teeth on the back of the three jaws, thereby driving the three jaws to clamp towards the center at the same distance and thus fix the magnetic gear.

[0041] S2: Then place the motor on the fixed platform 3 and rotate the double-acting screw 6. This will drive the two slides 7 to move. While the slides 7 are moving, the clamps 8 at their bottom ends will move along the guide rod 14. The motor is fixed as the two clamps 8 approach each other.

[0042] S3: After the motor is fixed, rotate the threaded rod 18 to move the rear support plate 17 toward the motor. After the rear support plate 17 contacts the motor, the rear end of the motor can be tightened.

[0043] S4: Then the cylinder 13 is activated to extend. During the extension of the cylinder 13, the slide table 9 is pushed along the slide rail 4 by the vertical plate 10, thereby driving the magnetic gear to move towards the motor through the three-jaw chuck 11, so that the motor and the magnetic gear are assembled.

[0044] Finally, the following points should be noted: In the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "linkage" should be interpreted broadly, and can be mechanical or electrical connection, or internal connection between two components, or direct connection. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationship. When the absolute position of the described object changes, the relative positional relationship may change.

[0045] The electronic components and modules used in this utility model can all be parts that are commonly used in the market and can achieve the specific functions in this case. The specific models and sizes can be selected and adjusted according to actual needs.

[0046] The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

Claims

1. A magnetic gear composite motor assembly workbench, comprising a workbench body (1), characterized in that: A fixed platform (3) is fixedly connected to the upper surface of the workbench body (1). Side plates (5) are fixedly connected to both sides of the upper surface of the fixed platform (3). A two-way screw (6) is rotatably connected between the two side plates (5) through a bearing seat. Two symmetrical slides (7) are threadedly connected to the two-way screw (6) through a threaded sleeve. A clamp (8) for fixing the motor is fixedly connected to the bottom of the two slides (7). A rear support assembly for pressing the rear of the motor is provided on the upper surface of the workbench body (1) and on one side of the fixed platform (3). Two symmetrical slide rails (4) are fixedly connected to the upper surface of the workbench body (1) and on the other side of the fixed platform (3). A slide table (9) is slidably connected to the two slide rails (4). A vertical plate (10) is fixedly connected to the upper surface of the slide table (9). A three-jaw chuck (11) is fixedly connected to one side of the vertical plate (10).

2. The magnetic gear composite motor assembly workbench according to claim 1, characterized in that: A set of guide rods (14) is fixedly connected to both sides of the fixed platform (3), and each set consists of two symmetrical rods. The two guide rods (14) in the same set pass through the corresponding clamps (8) and are slidably connected to the clamps (8).

3. The magnetic gear composite motor assembly workbench according to claim 1, characterized in that: Both ends of the bidirectional lead screw (6) pass through the corresponding side plate (5) and are fixedly connected to a knob. The outer circumference of the knob is provided with anti-slip texture.

4. The magnetic gear composite motor assembly workbench according to claim 1, characterized in that: The rear support assembly includes an L-shaped plate (15) fixedly connected to the upper surface of the workbench body (1), and two symmetrical round rods (16) are slidably connected through the L-shaped plate (15), with a rear support plate (17) fixedly connected to the ends of the two round rods (16).

5. The magnetic gear composite motor assembly workbench according to claim 4, characterized in that: One side of the rear support plate (17) is rotatably connected to a threaded rod (18) via a bearing seat. One end of the threaded rod (18) passes through one side of the L-shaped plate (15) and is threadedly connected to the L-shaped plate (15) via a threaded cylinder.

6. The magnetic gear composite motor assembly workbench according to claim 1, characterized in that: A fixing frame (12) is fixedly connected to the upper surface of the workbench body (1) and at one end of the two slide rails (4). A cylinder (13) is fixedly connected between one side of the fixing frame (12) and one side of the vertical plate (10).

7. The magnetic gear composite motor assembly workbench according to claim 6, characterized in that: A perforated plate (2) for placing tools is fixedly connected to one end of the upper surface of the workbench body (1).

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