Full-automatic demolding equipment for bearing cover

Abstract

The utility model relates to a kind of bearing cap full-automatic stripping equipment. Although the existing device can carry out fine polishing treatment to bearing cap, it can only deburr single component for once processing, and production efficiency is low, and full-automatic production cannot be realized in batch. The utility model includes rack, loading station, stamping station and discharge station are set on the rack, the loading station and stamping station all include stamping bottom mould, the stamping bottom mould on which is arranged bearing cap to be processed, the stamping bottom mould is set on bottom transverse movement mechanism, and bottom transverse movement mechanism realizes the station replacement of stamping bottom mould in loading station and stamping station, stamping mechanism and suction mechanism are also set on the rack, stamping mechanism carries out stamping processing to bearing cap, and suction mechanism sucks bearing cap after stamping to discharge station. The utility model is automatically completed processing by the cooperation of multiple sets of mechanisms, improves work efficiency, and reduces manual work intensity.

Description

Technical Field

[0001] This utility model relates to the technical field of deburring devices for parts, and in particular to a fully automatic demolding device for bearing caps. Background Technology

[0002] Bearing caps are an important component in mechanical equipment. They are typically used to seal and protect bearings, preventing dust, dirt, and other contaminants from entering, while keeping lubricating oil inside the bearing. They are usually made of metal and require grinding to remove burrs during the manufacturing process.

[0003] Application No. 202421976183.6 discloses a bearing cover deburring device, including a frame, a support frame and a slide rail fixedly installed inside the frame, and a mounting frame slidably connected to the end face of the support frame via a drive component. The mounting frame is provided with a grinding wheel and a cleaning component for collecting burrs. The top of the slide rail is slidably connected to a sliding plate, and the sliding plate is provided with a clamping component for holding the bearing cover. During the burr cleaning process, this utility model can synchronously drive the vacuum head to move back and forth, which can collect burrs over a large area and avoid the inability to collect splashed burrs by fixed collection methods.

[0004] Although the device can perform fine grinding on the bearing cover, it can only deburr a single part at a time, resulting in low production efficiency and preventing mass production that can be fully automated. Utility Model Content

[0005] To address the problems existing in the prior art, this utility model provides a fully automatic demolding device for bearing covers, which automatically completes the processing through the coordinated combination of multiple mechanisms, thereby improving work efficiency and reducing the intensity of manual labor.

[0006] This utility model adopts the following technical solution: a fully automatic bearing cover demolding device, including a frame, characterized in that the frame is provided with a feeding station, a stamping station and a discharging station, the feeding station and the stamping station both include a stamping bottom die, the bearing cover to be processed is arranged on the stamping bottom die, the stamping bottom die is set on a bottom transverse mechanism, the bottom transverse mechanism realizes the station replacement of the stamping bottom die between the feeding station and the stamping station, the frame is also provided with a stamping mechanism and a suction mechanism, the stamping mechanism performs stamping processing on the bearing cover, and the suction mechanism picks up the stamped bearing cover to the discharging station.

[0007] Preferably, the two stamping bottom dies are respectively set on different transverse moving mechanisms, and there is a height difference between the two stamping bottom dies set on the bottom transverse moving mechanism. The holes on the two sets of stamping bottom dies for installing the bearing cover are in the same position.

[0008] Preferably, one of the stamping bottom dies is mounted on a lifting device driven by a lifting mechanism, the lifting device being mounted on a transverse slider, and the slider being mounted on a slide rail of the bottom transverse mechanism.

[0009] Preferably, both the stamping mechanism and the suction mechanism include mounting plates, which are arranged side by side, and the mounting plates are installed on the same section of the slide rail of the top transverse mechanism.

[0010] Preferably, the mounting plate is equipped with a pressing cylinder, which drives the stamping part and the suction part to move up and down.

[0011] Preferably, a discharge carrier is provided at the discharge station.

[0012] The beneficial effect of this utility model is that the bottom transverse mechanism completes the conversion between the feeding and stamping stations, and then the stamping mechanism and the suction mechanism complete the subsequent processing and unloading work. The operator only needs to complete the initial material placement and the subsequent material retrieval work, which greatly reduces the difficulty of manual operation, realizes industrialized mass production, and improves processing quality and efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0014] Figure 2 This is a schematic diagram of the structure of this utility model from another angle.

[0015] Figure 3 This is the front view of the present invention.

[0016] Figure 4 This is a side view of the present invention.

[0017] In the diagram: 1. Loading station; 2. Stamping station; 3. Unloading station; 4. Mounting plate; 5. Stamping mechanism; 6. Pressing cylinder; 7. Slider; 8. Lateral movement cylinder; 9. Bearing cover; 10. Stamping bottom die; 11. Outer lateral movement mechanism; 12. Inner lateral movement mechanism; 13. Frame; 14. Unloading carrier; 15. Suction mechanism; 16. Lifting motor. Detailed Implementation

[0018] The present invention will be further described below with reference to specific embodiments.

[0019] like Figures 1-4The fully automatic bearing cover demolding equipment shown includes a frame 13, on which a loading station 1, a stamping station 2, and a discharge station 3 are arranged. Both the loading and stamping stations include a stamping bottom die 10. The bearing cover 9 to be processed is placed on the stamping bottom die, which is mounted on a bottom lateral movement mechanism. The bottom lateral movement mechanism allows the stamping bottom die to switch positions between the loading and stamping stations. The frame also includes a stamping mechanism 5 and a suction mechanism 15. The stamping mechanism performs stamping processing on the bearing cover 9, and the suction mechanism 15 picks up the stamped bearing cover and moves it to the discharge station 3. The stamping bottom die has multiple workpiece positioning holes; initially, the workpieces are manually and neatly placed on the bottom die.

[0020] In one embodiment, two stamping bottom dies 10 are respectively mounted on different bottom transverse mechanisms, and there is a height difference between the two stamping bottom dies mounted on the bottom transverse mechanisms. The holes for installing bearing covers on the two sets of stamping bottom dies 10 are in the same position. In this technical solution, because there is a height difference between the stamping bottom dies mounted on the transverse mechanism, after the material is loaded at the loading position, the stamping bottom die is transported by the transverse mechanism into the stamping station for processing. The stamping bottom die that was originally processed at the stamping station moves outward into the loading station, realizing the switching.

[0021] In one embodiment, the bottom lateral movement mechanism includes an outer lateral movement mechanism 11 and an inner lateral movement mechanism 12, both driven by a lateral movement cylinder 8. One of the stamping bottom dies is mounted on a lifting device driven by a lifting motor 16. The lifting device is mounted on a lateral movement slider 7, which is mounted on a slide rail of the bottom lateral movement mechanism. The two lateral movement mechanisms move independently without interference, and when switching workstations, the height can be adjusted by lifting to ensure smooth movement of the two stamping bottom dies.

[0022] In one embodiment, both the stamping mechanism and the suction mechanism include mounting plates 4, which are arranged side by side and mounted on the same section of the slide rail of the top transverse mechanism. After the stamping mechanism completes the deburring operation of the workpiece, it moves to the outside, and the suction mechanism transports the processed workpieces in batches to the discharge station.

[0023] Specifically, the mounting plate is equipped with a pressing cylinder 6. There are two sets of pressing cylinders. One set of pressing cylinders drives the stamping part to press downward, and the other set of pressing cylinders drives the material suction part to move up and down.

[0024] To facilitate the unified collection of processed workpieces, a discharge carrier 14 is set up at the discharge station.

[0025] The working process of this utility model is as follows: Manually place the bearing cover on the stamping bottom die of the loading station, start the switch button, and the outer transverse mechanism combined with the lifting device controls the stamping bottom die to be lifted and moved inward into the stamping station. The stamping bottom die that has been processed inside is driven back to the loading station by the inner transverse mechanism.

[0026] At this time, the stamping mechanism on the mounting plate lowers to stamp the bearing cover, while the manual person places the bearing cover on the second stamping bottom die. The stamped bearing cover will be lifted up, and the material suction station will move over to pick up the bearing cover. The remaining burrs will remain on the stamping bottom die for manual picking up. The material suction station will accumulate the bearing cover on the shelf, and so on.

[0027] It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the teachings of this invention, those skilled in the art can make various alterations or modifications to the invention, and these equivalent forms also fall within the scope defined by the appended claims.

Claims

1. A fully automatic demolding equipment for bearing caps, comprising a frame (13), characterized in that... The frame (13) is provided with a loading station (1), a stamping station (2) and a discharging station (3). Both the loading station and the stamping station include a stamping bottom mold (10). The bearing cover (9) to be processed is arranged on the stamping bottom mold. The stamping bottom mold is set on the bottom transverse mechanism. The bottom transverse mechanism realizes the station replacement of the stamping bottom mold between the loading station and the stamping station. The frame is also provided with a stamping mechanism (5) and a suction mechanism (15). The stamping mechanism performs stamping processing on the bearing cover (9). The suction mechanism (15) picks up the stamped bearing cover to the discharging station (3).

2. The fully automatic demolding equipment for bearing caps according to claim 1, characterized in that... Two stamping bottom dies (10) are respectively set on different bottom transverse mechanisms, and there is a height difference between the two stamping bottom dies set on the bottom transverse mechanisms. The holes on the two sets of stamping bottom dies (10) for installing bearing covers are in the same position.

3. The fully automatic demolding equipment for bearing caps according to claim 2, characterized in that... One of them The stamping bottom die is set on a lifting device driven by a lifting motor. The lifting device is set on a horizontal sliding block (7), which is set on the slide rail of the bottom horizontal sliding mechanism.

4. The fully automatic demolding equipment for bearing caps according to claim 3, characterized in that... Both the stamping mechanism and the suction mechanism include mounting plates (4), with the two mounting plates arranged side by side, and the mounting plates are installed on the same section of the slide rail of the top transverse mechanism.

5. The fully automatic demolding equipment for bearing caps according to claim 4, characterized in that... The mounting plate is equipped with a pressing cylinder (6), which drives the stamping part and the suction part to move up and down.

6. The fully automatic demolding equipment for bearing caps according to claim 1, characterized in that... A discharge carrier (14) is provided at the discharge station.

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