A stretch nozzle device for air jet looms
Patent Information
- Application Number
- CN202521449577.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-11
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-07-11
AI Technical Summary
[0004]上述技术虽然便于对喷头进行清理,但是在对织物加工时仅通过喷头对织物进行喷气加温,难以使织物平整,因为通过喷头喷出热气只能使织物保持高温状态,此状态中的织物无法自行达到平整目的,需要对织物定型才能达到平整效果
[0018]本实用新型有益效果为:将织布从上定型辊和下定型辊之间穿过,然后转动手柄使螺杆带动安装座移动,从而使上定型辊将织布压实,通过调节上定型辊的高度适用于不同厚度的织布,接着启动风机使外部气源进入蛇形管内,并通过电热丝对气源加热,热气由风机吸入并通过软管输送至喷气盘内,进而吹至织布上,使面料的化学纤维在高温下重排,并通过上定型辊和下定型辊将高温下的面料压平,消除面料上的褶皱,进而提升面料的产品质量。
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Figure CN224692331U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of loom technology, and in particular to a stretching nozzle device for an air-jet loom. Background Technology
[0002] An air-jet loom is a machine that uses high-pressure airflow to interweave weft and warp yarns to form a fabric. It propels the warp and weft yarns together by jetting high-speed airflow, causing them to interweave on the fabric to form cloth. Air-jet looms have advantages such as high production efficiency, high speed, and wide applicability, and are widely used in the textile industry. The stretching nozzle device of an air-jet loom can spray gas by controlling the air pressure and spray direction. This gas can be air, steam, or other suitable gases, which are used to form a thin film on the surface of the fabric, thereby stretching the fabric and making it smoother.
[0003] According to the authorization announcement number CN221645201U, a tension nozzle device for an air-jet loom relates to the field of air-jet loom technology. Its beneficial effects are as follows: Through the action of the protective shell, sliding groove, automatic sliding strip, steering wheel, automatic telescopic rod, air head, and air nozzle, the air head can be automatically lifted when blocked by external factors, facilitating cleaning of the air nozzle without affecting the weaving operation. Then, through the action of the fixing plate and the adhesive cleaning strip, when the air nozzle is blocked, the air nozzle and the adhesive cleaning strip can be engaged, facilitating the cleaning of the blockage inside the air nozzle, ensuring that the weaving operation is not affected and improving work efficiency. Finally, through the action of the fitting groove, the air head performs weaving operations in a fixed position, and when cleaning is required, it can be moved freely out of the fitting groove for easy cleaning.
[0004] While the above technology makes it easy to clean the nozzles, it is difficult to make the fabric smooth by simply spraying hot air onto it during fabric processing. This is because the hot air sprayed from the nozzles only keeps the fabric at a high temperature, and the fabric cannot achieve smoothness on its own in this state. The fabric needs to be shaped to achieve a smooth effect. Utility Model Content
[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0007] A stretching nozzle device for an air-jet loom includes a worktable, a bracket fixedly connected to one side of the top of the worktable, an electric cylinder provided on the top of the bracket, an air-jet disc fixedly connected to the top rod of the electric cylinder, and a shaping assembly and a winding frame respectively provided on the other side of the top of the worktable.
[0008] The shaping assembly includes a housing fixed to the top of the workbench. A lower shaping roller is rotatably connected to the inner wall of the housing via a bearing seat. A mounting seat is provided above the lower shaping roller. An upper shaping roller is rotatably connected to the inner wall of the mounting seat. A screw is threaded to the inner wall of the housing. The bottom end of the screw is rotatably connected to the top of the mounting seat via a bearing seat.
[0009] As a preferred embodiment of the jet loom stretching nozzle device of the present invention, the shaping component further includes a handle fixed to the top of the screw.
[0010] As a preferred embodiment of the air-jet loom stretching nozzle device of the present invention, the shaping component further includes a positioning block fixed to one side of the mounting base, a positioning rod slidably connected to the inner wall of the positioning block, and one end of the positioning rod being fixedly connected to the inner wall of the outer shell.
[0011] As a preferred embodiment of the air jet loom stretching nozzle device of this utility model, a heating box is provided on the top of the workbench, a serpentine tube is provided inside the heating box, a fan is provided on the top of the support, and one end of the serpentine tube is connected to the air intake of the fan.
[0012] In a preferred embodiment of the jet loom stretching nozzle device of the present invention, the air outlet of the fan is connected to a flexible hose, and one end of the flexible hose is connected to the top of the jet disc.
[0013] As a preferred embodiment of the air-jet loom stretching nozzle device of the present invention, the serpentine tube includes a heating wire and a filter screen, the heating wire is provided on the outer side of the serpentine tube, and the filter screen is snapped into the inner wall of the serpentine tube.
[0014] As a preferred embodiment of the air-jet loom stretch nozzle device of this utility model, wherein: a motor is provided on one side of the winding frame, a limiting plate is fixedly connected to the output end of the motor, a snap-fit post is fixedly connected to one side of the limiting plate, a lead screw is threadedly connected to the inner wall of the winding frame, a hand crank is fixedly connected to one end of the lead screw, and a conical block is rotatably connected to the other end of the lead screw through a bearing seat.
[0015] In a preferred embodiment of the jet loom stretching nozzle device of the present invention, a take-up roller is provided between the limiting disc and the conical block.
[0016] In a preferred embodiment of the air-jet loom stretch nozzle device of the present invention, the conical block includes a connecting rod and a fixing pin, the top of the conical block is fixedly connected to the connecting rod, and one side of the connecting rod is fixedly connected to a connecting rod.
[0017] As a preferred embodiment of the air-jet loom stretch nozzle device of the present invention, wherein: a snap-fit groove is provided on one side of the take-up roller for use with a snap-fit post, and a conical groove and a fixing groove are respectively provided on the other side of the take-up roller for use with a conical block and a fixing pin.
[0018] The beneficial effects of this utility model are as follows: the fabric is passed between the upper and lower shaping rollers, and then the handle is turned to make the screw drive the mounting base to move, so that the upper shaping roller compacts the fabric. The height of the upper shaping roller can be adjusted to suit fabrics of different thicknesses. Then, the fan is started to allow external air to enter the serpentine tube, and the air source is heated by the heating wire. The hot air is drawn in by the fan and delivered to the air jet plate through the hose, and then blown onto the fabric, causing the chemical fibers of the fabric to rearrange at high temperature. The upper and lower shaping rollers flatten the fabric under high temperature, eliminating wrinkles on the fabric, thereby improving the product quality of the fabric. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0020] Figure 1 This is an overall structural diagram of the tension nozzle device on an air-jet loom.
[0021] Figure 2 This is a partial cross-sectional schematic diagram of the tension nozzle device in an air-jet loom.
[0022] Figure 3 This is a partial cross-sectional schematic diagram of the tension nozzle device in an air-jet loom.
[0023] Figure 4 This is a partial structural diagram of the stretching nozzle device in an air-jet loom.
[0024] The following are the labeling elements in the diagram: 1. Workbench; 2. Support; 3. Electric cylinder; 4. Air jet disc; 5. Heating box; 6. Serpentine tube; 601. Heating wire; 602. Filter screen; 7. Fan; 8. Hose; 9. Shaping assembly; 91. Housing; 92. Lower shaping roller; 93. Mounting base; 94. Upper shaping roller; 95. Screw; 96. Handle; 97. Positioning block; 98. Positioning rod; 10. Rewinding frame; 11. Motor; 12. Limiting plate; 13. Snap-fit post; 14. Lead screw; 15. Hand crank; 16. Conical block; 1601. Connecting rod; 1602. Fixing pin; 17. Rewinding roller; 18. Snap-fit groove; 19. Conical groove; 20. Fixing groove. Detailed Implementation
[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0027] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0028] Example 1:
[0029] Reference Figures 1-4 This is the first embodiment of the present utility model. This embodiment provides a stretching nozzle device for an air-jet loom, including a workbench 1, a bracket 2 fixedly connected to one side of the top of the workbench 1, an electric cylinder 3 provided on the top of the bracket 2, an air-jet disc 4 fixedly connected to the top rod of the electric cylinder 3, and a shaping component 9 and a winding frame 10 respectively provided on the other side of the top of the workbench 1.
[0030] The shaping assembly 9 includes a housing 91 fixed to the top of the workbench 1. The inner wall of the housing 91 is rotatably connected to a lower shaping roller 92 via a bearing seat. A mounting seat 93 is provided above the lower shaping roller 92. An upper shaping roller 94 is rotatably connected to the inner wall of the mounting seat 93. A screw 95 is threadedly connected to the inner wall of the housing 91. The bottom end of the screw 95 is rotatably connected to the top of the mounting seat 93 via a bearing seat. Openings are provided on both sides of the housing 91.
[0031] The shaping component 9 also includes a handle 96 fixed to the top of the screw 95.
[0032] The shaping component 9 also includes a positioning block 97 fixed to one side of the mounting base 93. A positioning rod 98 is slidably connected to the inner wall of the positioning block 97. One end of the positioning rod 98 is fixedly connected to the inner wall of the outer shell 91. Through the cooperation of the positioning block 97 and the positioning rod 98, the mounting base 93 can be kept moving stably.
[0033] A heating box 5 is installed on the top of the workbench 1, and a serpentine tube 6 is installed inside the heating box 5. A fan 7 is installed on the top of the support 2, and one end of the serpentine tube 6 is connected to the air intake of the fan 7.
[0034] The air outlet of the fan 7 is connected to a flexible hose 8, one end of which is connected to the top of the jet disc 4.
[0035] The serpentine tube 6 includes a heating wire 601 and a filter screen 602. The heating wire 601 is provided on the outer side of the serpentine tube 6, and the filter screen 602 is snapped onto the inner wall of the serpentine tube 6.
[0036] The fabric is inserted through the opening in the housing 91 and passes between the upper shaping roller 94 and the lower shaping roller 92, then exits through the opening on the other side of the housing 91 and finally rests on the take-up frame 10. Next, the handle 96 is turned to move the screw 95, which in turn moves the mounting base 93, causing the upper shaping roller 94 to compact the fabric. The height of the upper shaping roller 94 can be adjusted to accommodate fabrics of different thicknesses. Then, the fan 7 is started to allow external air to enter the serpentine pipe 6. Dust in the air is filtered through the filter screen 602. After entering the serpentine tube 6, the air source is heated by the heating wire 601. The hot air is drawn in by the fan 7 and delivered to the air jet disc 4 through the hose 8, and then blown onto the fabric. The air jet disc 4 is raised and lowered by the electric cylinder 3, which can adjust the airflow intensity to improve weaving efficiency and quality. By blowing hot air onto the fabric, the chemical fibers of the fabric are rearranged at high temperature, and the fabric is flattened by the upper setting roller 94 and the lower setting roller 92, thereby eliminating wrinkles on the fabric and improving the product quality of the fabric.
[0037] Example 2:
[0038] This is the second embodiment of the present invention, which is based on the previous embodiment.
[0039] Specifically, a motor 11 is provided on one side of the winding frame 10. The output end of the motor 11 is fixedly connected to a limit plate 12. A snap-fit post 13 is fixedly connected to one side of the limit plate 12. A lead screw 14 is threadedly connected to the inner wall of the winding frame 10. A hand crank 15 is fixedly connected to one end of the lead screw 14. A conical block 16 is rotatably connected to the other end of the lead screw 14 through a bearing seat.
[0040] Specifically, a take-up roller 17 is provided between the limiting plate 12 and the conical block 16.
[0041] Specifically, the conical block 16 includes a connecting rod 1601 and a fixing pin 1602. The top of the conical block 16 is fixedly connected to the connecting rod 1601, and one side of the connecting rod 1601 is also fixedly connected to the connecting rod 1602.
[0042] Specifically, one side of the take-up roller 17 is provided with a snap-fit groove 18 that is used in conjunction with the snap-fit post 13, and the other side of the take-up roller 17 is provided with a conical groove 19 and a fixing groove 20 that are used in conjunction with the conical block 16 and the fixing pin 1602, respectively.
[0043] The fabric is wound onto the take-up roller 17, and then the motor 11 is started to drive the take-up roller 17 to rotate, thereby winding the fabric. After winding is completed, the hand crank 15 is turned to make the lead screw 14 drive the conical block 16 to move and disengage from the conical groove 19. When the conical block 16 moves, the connecting rod 1601 can drive the fixing pin 1602 to move and disengage it from the fixing groove 20. Then, the take-up roller 17 is moved towards the conical block 16 so that the locking post 13 disengages from the locking groove 18, and the take-up roller 17 can be removed from the take-up frame 10. The reverse operation can be used to install the take-up roller 17 on the take-up frame 10, which is convenient to operate.
[0044] In use, the fabric is passed between the upper setting roller 94 and the lower setting roller 92. Then, the handle 96 is turned to move the screw 95 and the mounting base 93, thereby pressing the fabric with the upper setting roller 94. The height of the upper setting roller 94 can be adjusted to accommodate fabrics of different thicknesses. Next, the blower 7 is started to allow external air to enter the serpentine tube 6 and heat the air source through the heating wire 601. The hot air is drawn in by the blower 7 and delivered to the air jet disc 4 through the hose 8, and then blown onto the fabric. This causes the chemical fibers of the fabric to rearrange at high temperature, and the upper setting roller 94 and the lower setting roller 92 flatten the fabric at high temperature, eliminating wrinkles and improving the product quality of the fabric.
[0045] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A tension nozzle device for an air-jet loom, comprising a worktable (1), characterized in that: A bracket (2) is fixedly connected to one side of the top of the workbench (1), an electric cylinder (3) is provided on the top of the bracket (2), and an air jet disc (4) is fixedly connected to the top rod of the electric cylinder (3). A shaping component (9) and a winding rack (10) are respectively provided on the other side of the top of the workbench (1). The shaping component (9) includes a housing (91) fixed to the top of the workbench (1). The inner wall of the housing (91) is rotatably connected to a lower shaping roller (92) via a bearing seat. A mounting seat (93) is provided above the lower shaping roller (92). An upper shaping roller (94) is rotatably connected to the inner wall of the mounting seat (93). A screw (95) is threadedly connected to the inner wall of the housing (91). The bottom end of the screw (95) is rotatably connected to the top of the mounting seat (93) via a bearing seat.
2. The air-jet loom tension nozzle device as described in claim 1, characterized in that: The shaping component (9) also includes a handle (96) fixed to the top of the screw (95).
3. The air-jet loom tension nozzle device as described in claim 1, characterized in that: The shaping component (9) also includes a positioning block (97) fixed to one side of the mounting base (93), and a positioning rod (98) is slidably connected to the inner wall of the positioning block (97), and one end of the positioning rod (98) is fixedly connected to the inner wall of the outer shell (91).
4. The air-jet loom tension nozzle device as described in claim 1, characterized in that: A heating box (5) is provided on the top of the workbench (1), and a serpentine tube (6) is provided inside the heating box (5). A fan (7) is provided on the top of the support (2), and one end of the serpentine tube (6) is connected to the air intake of the fan (7).
5. The air-jet loom tension nozzle device as described in claim 4, characterized in that: The air outlet of the fan (7) is connected to a flexible hose (8), one end of which is connected to the top of the jet disc (4).
6. The air-jet loom tension nozzle device as described in claim 4, characterized in that: The serpentine tube (6) includes a heating wire (601) and a filter screen (602). The heating wire (601) is provided on the outer side of the serpentine tube (6), and the filter screen (602) is snapped onto the inner wall of the serpentine tube (6).
7. The air-jet loom tension nozzle device as described in claim 1, characterized in that: A motor (11) is provided on one side of the winding frame (10). The output end of the motor (11) is fixedly connected to a limiting plate (12). A snap-fit post (13) is fixedly connected to one side of the limiting plate (12). A lead screw (14) is threadedly connected to the inner wall of the winding frame (10). A hand crank (15) is fixedly connected to one end of the lead screw (14). A conical block (16) is rotatably connected to the other end of the lead screw (14) through a bearing seat.
8. The air-jet loom tension nozzle device as described in claim 7, characterized in that: A take-up roller (17) is provided between the limiting disk (12) and the conical block (16).
9. The air-jet loom tension nozzle device as described in claim 7, characterized in that: The conical block (16) includes a connecting rod (1601) and a fixing pin (1602). The top of the conical block (16) is fixedly connected to the connecting rod (1601), and one side of the connecting rod (1601) is fixedly connected to the connecting rod (1601).
10. The air-jet loom tension nozzle device as described in claim 8, characterized in that: The take-up roller (17) has a snap-fit groove (18) on one side that is used to engage with the snap-fit post (13), and the take-up roller (17) has a tapered groove (19) and a fixing groove (20) on the other side that are used to engage with the tapered block (16) and the fixing pin (1602).
Citation Information
Patent Citations
Stretching nozzle device of air jet loom
CN221645201U