Cement mortar test mold cleaning device

Abstract

The application discloses a cement mortar test mould cleaning device, which comprises a box body, a cleaning bin and a drying bin are formed in the box body by a partition plate, a net bottom cleaning box is arranged in the cleaning bin, a water inlet pipe is arranged on one side wall of the cleaning bin, a plurality of ultrasonic generators are arranged on the other side wall, a net partition plate is arranged in the drying bin, a movable frame placing cavity is arranged outside the box body, the movable frame in the cavity can be horizontally moved into the drying bin, a brush roller is arranged on the frame, and a hot air inlet pipe is arranged on the lower part of the side wall of the drying bin. The cement mortar test mould cleaning device has the above structure, can solve the technical problems of low cleaning efficiency, poor cleanliness, slow drying and easy damage to the test mould of the traditional cement mortar test mould, realizes efficient and complete cleaning and rapid drying of the test mould, and guarantees detection work and data accuracy.

Description

Technical Field

[0001] This utility model relates to the technical field of test cleaning equipment, specifically a cement mortar test mold cleaning device. Background Technology

[0002] In the field of performance testing of cement and concrete-related materials, cement mortar molds are indispensable core tools for preparing standard cement mortar specimens. The cleanliness of their inner walls and the smoothness of their surfaces directly affect the molding quality of the specimens and the accuracy of the test data. According to the relevant specifications such as the national standard "Test Method for Cement Mortar Strength (ISO Method)," cement mortar molds must be thoroughly cleaned promptly after each use to remove residual cement mortar lumps and attachments. Otherwise, the residual mortar will harden and solidify on the inner wall of the mold, which will not only lead to defects such as missing corners and pitting during subsequent specimen molding, affecting the reliability of the test results, but may also cause permanent damage to the mold and shorten its service life.

[0003] Currently, the industry mainly relies on traditional manual cleaning methods for cleaning cement mortar molds. The process typically involves workers using hand brushes, steel wool, and other tools, combined with water or detergent, to repeatedly scrub the inner walls of the molds. This cleaning method has several drawbacks: Firstly, it is extremely inefficient. For molds used in batches, manual cleaning requires a significant amount of manpower and time, making it difficult to meet the needs of efficient laboratory testing. Secondly, it is difficult to guarantee the cleanliness level. Corners and grooves inside the molds are prone to retaining mortar residue due to incomplete scrubbing. Furthermore, the pressure and angle of manual cleaning are inconsistent, potentially leading to over-cleaning in some areas causing mold wear, or under-cleaning in others leaving potential problems.

[0004] To improve cleaning efficiency, some laboratories have attempted to use simple spray cleaning equipment. However, such equipment can only perform a preliminary rinse on the surface of the mold, and its effect on removing cement mortar residue that has already partially hardened is limited. A second manual scrubbing is still required, failing to fundamentally solve the cleaning problem. Furthermore, after cleaning, the molds are usually dried by air drying or simple wiping, which is slow and leaves moisture easily remaining on the inner walls. Improper storage can also lead to corrosion, further affecting the mold's performance and the quality of the prepared specimens. Summary of the Invention

[0005] The technical problem to be solved by this utility model is to provide a cement mortar mold cleaning device, which solves the technical problems of low cleaning efficiency, poor cleanliness, slow drying and easy damage to the mold in traditional cement mortar mold cleaning, and realizes efficient and thorough cleaning and rapid drying of the mold, so as to ensure the conduct of testing and the accuracy of data.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is: a cement mortar mold cleaning device, including a box, wherein a cleaning chamber and a drying chamber are formed inside the box by partitions; The cleaning chamber is equipped with a cleaning box, the bottom of which is a mesh bottom. A water inlet pipe is provided on one side wall of the cleaning chamber, and multiple ultrasonic generators are provided on the other side wall of the cleaning chamber. The drying chamber is equipped with a mesh partition, and the outside of the box is equipped with a movable frame placement cavity adjacent to the drying chamber. The movable frame placement cavity is equipped with a movable frame that can move horizontally into the drying chamber. The movable frame is equipped with a brush roller, and the height of the movable frame is higher than the mesh partition. A hot air inlet pipe is provided on the lower part of one side wall of the drying chamber.

[0007] In a preferred embodiment, the top surface of the box is open, and a cover plate is connected to the box via hinges. The cover plate is provided with two sealing protrusions whose length and width dimensions are the same as the horizontal cross-sectional dimensions of the washing chamber and the drying chamber.

[0008] In a preferred embodiment, the cover plate is further provided with a loop, on which a traction rope is fixed. One end of the traction rope is connected to the loop, and the other end is connected and fixed to both sides of the top surface of the cleaning box.

[0009] In a preferred embodiment, a slot is provided on the inner wall of the drying chamber above the mesh partition. The width of the slot is the same as the width of one side of the movable frame. The movable frame is set in the slot and moves horizontally along the slot.

[0010] In a preferred embodiment, a light strip is provided on the inner wall of the drying chamber near the top surface; A lamp control box is provided on the inner wall of the drying chamber on one side of the lamp strip. A door control switch is provided on the top surface of the lamp control box. The door control switch enables the lamp strip to be turned on and off by cooperating with the cover plate.

[0011] In a preferred embodiment, there are multiple brush rollers, which are arranged in parallel on the movable frame via multiple brush roller shafts. The ends of the multiple brush roller shafts are synchronously driven by a timing belt, and one of the brush roller shafts is driven by a motor fixed on the movable frame.

[0012] In a preferred embodiment, a push cylinder is fixed on the outer wall of the movable frame placement cavity, and the push rod of the push cylinder extends into the frame placement cavity and is fixedly connected to the end of the movable frame.

[0013] The cement mortar mold cleaning device provided by this utility model, by adopting the above-described structure, has the following beneficial effects: (1) The washing and drying are integrated. The box is divided into a washing chamber and a drying chamber by a partition. The mold can complete the washing and drying process in the same device, which greatly shortens the mold processing cycle and improves the overall work efficiency. There is no need to transfer the mold between different devices, which reduces the operation links and manpower input. (2) The cleaning is highly clean and causes little damage to the mold. The cleaning chamber is equipped with an ultrasonic generator and a mesh bottom cleaning box. The ultrasonic vibration can penetrate into the corners and grooves of the mold, which are difficult to reach by traditional brushing, and thoroughly remove residual adhesive residue. This avoids wear on the mold caused by uneven brushing force. At the same time, the mesh bottom design facilitates the flow of cleaning fluid and improves the cleaning effect. (3) The drying is efficient and uniform. The hot air inlet pipe in the drying chamber sends hot air in from the bottom. With the help of the mesh partition, the hot air can be evenly penetrated through the drying area, accelerating the evaporation of moisture from the mold. Compared with natural air drying, the drying time is greatly shortened. In addition, the brush roller on the movable frame can clean the surface of the mold a second time before drying, further ensuring the cleanliness of the mold. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments: Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0015] Figure 2 This is a schematic diagram of the overall and movable frame placement cavity of this utility model.

[0016] Figure 3 This is a schematic diagram of the vertical sectional structure of this utility model.

[0017] In the diagram: 1. Box body, 101. Cleaning chamber, 102. Drying chamber, 2. Cleaning box, 3. Cover plate, 4. Sealing protrusion plate, 5. Wire ring, 6. Traction rope, 7. Water inlet pipe, 8. Net bottom, 9. Net partition, 10. Hot air inlet pipe, 11. Movable frame, 12. Brush roller, 121. Brush roller shaft, 13. Light strip, 14. Light group control box, 15. Synchronous belt, 16. Motor, 17. Push cylinder, 18. Movable frame placement cavity, 19. Ultrasonic generator, 20. Slotting. Detailed Implementation

[0018] like Figure 1-3 A cement mortar mold cleaning device includes a box 1, wherein a cleaning chamber 101 and a drying chamber 102 are formed inside the box 1 by partitions. The cleaning chamber 101 is equipped with a cleaning box 2, the bottom of the cleaning box 2 is a mesh bottom 8, a water inlet pipe 7 is provided on one side wall of the cleaning chamber 101, and multiple ultrasonic generators 19 are provided on the other side wall of the cleaning chamber 101. The drying chamber 102 is provided with a mesh partition 9, and the outer side of the box 1 is provided with a movable frame placement cavity 18 adjacent to the drying chamber 102. The movable frame placement cavity 18 is provided with a movable frame 11 that can be moved horizontally into the drying chamber 102. The movable frame 11 is provided with a brush roller 12, and the height of the movable frame 11 is higher than that of the mesh partition 9. A hot air inlet pipe 10 is provided on the lower part of one side wall of the drying chamber 102.

[0019] In a preferred embodiment, the top surface of the housing 1 is open, and a cover plate 3 is connected to the housing 1 by a hinge. The cover plate 3 is provided with two sealing protrusions 4 with the same length and width dimensions as the horizontal cross-sectional dimensions of the washing chamber 101 and the drying chamber 102.

[0020] In a preferred embodiment, the cover plate 3 is further provided with a wire ring 5, and a traction rope 6 is fixed on the wire ring 5. One end of the traction rope 6 is connected to the wire ring 5, and the other end is connected and fixed to both sides of the top surface of the cleaning box 2.

[0021] In a preferred embodiment, a slot 20 is provided on the inner wall of the drying chamber 102 above the mesh partition 9. The width of the slot 20 is the same as the width of one side of the movable frame 11. The movable frame 11 is set in the slot 20 and moves horizontally along the slot 20.

[0022] In a preferred embodiment, a light strip 13 is provided on the inner wall of the drying chamber 102 near the top surface; A lamp control box 14 is provided on the inner wall of the drying chamber 102 on one side of the lamp strip 13. A door control switch is provided on the top surface of the lamp control box 14. The door control switch realizes the switching of the lamp strip 13 by cooperating with the cover plate 3.

[0023] In a preferred embodiment, there are multiple brush rollers 12, which are arranged in parallel on the movable frame 11 via multiple brush roller shafts 121. The ends of the multiple brush roller shafts 121 are synchronously driven by a timing belt 15, and one of the brush roller shafts 121 is driven by a motor 16 fixed on the movable frame 11.

[0024] In a preferred embodiment, a push cylinder 17 is fixed on the outer wall of the movable frame placement cavity 18, and the push rod of the push cylinder 17 extends into the frame placement cavity 18 and is fixedly connected to the end of the movable frame 11.

[0025] The cement mortar mold cleaning device disclosed in this utility model is used as follows: First, open the cover plate 3 corresponding to the cleaning chamber 101, place the cement mortar test mold to be cleaned into the cleaning box 2, close the cover plate 3 to seal the cleaning chamber 101 with the sealing convex plate 4; inject clean water into the cleaning chamber 101 through the water inlet pipe 7 until the test mold is submerged, start the ultrasonic generator 19, and after the ultrasonic vibration has been applied for 15-20 minutes, turn off the ultrasonic generator 19, open the drain valve of the water inlet pipe 7 to drain the cleaning fluid, and when the cover plate 3 is opened, the traction rope 6 simultaneously lifts the cleaning box 2, then remove the test mold and transfer it to the mesh partition 9 of the drying chamber 102.

[0026] Close the cover 3 of the drying chamber 102, start the push cylinder 17 to move the movable frame 11 above the test mold, start the motor 16 to drive the brush roller 12 to rotate, and perform a second cleaning of the test mold surface; after cleaning, the push cylinder 17 drives the movable frame 11 back to the placement chamber, and hot air at 50-60℃ is introduced through the hot air inlet pipe 10. After drying for 30-40 minutes, turn off the hot air source, open the cover 3 (at this time, the light strip 13 is lit), and take out the dry and clean test mold.

Claims

1. A cement mortar mold cleaning device, characterized in that: Includes a housing (1), wherein a cleaning chamber (101) and a drying chamber (102) are formed inside the housing (1) by means of a partition. The cleaning chamber (101) is equipped with a cleaning box (2), the bottom of the cleaning box (2) is a mesh bottom (8), a water inlet pipe (7) is provided on one side wall of the cleaning chamber (101), and multiple ultrasonic generators (19) are provided on the other side wall of the cleaning chamber (101). The drying chamber (102) is provided with a mesh partition (9), and the box body (1) is provided with a movable frame placement cavity (18) adjacent to the drying chamber (102) on the outside. The movable frame placement cavity (18) is provided with a movable frame (11) that can be moved horizontally into the drying chamber (102). The movable frame (11) is provided with a brush roller (12), and the height of the movable frame (11) is higher than that of the mesh partition (9). A hot air inlet pipe (10) is provided on the lower part of one side wall of the drying chamber (102).

2. The cement mortar mold cleaning device according to claim 1, characterized in that: The top surface of the box (1) is open, and a cover plate (3) is connected to the box (1) by a hinge. The cover plate (3) is provided with two sealing protrusions (4) with the same length and width as the horizontal cross-sectional dimensions of the washing chamber (101) and the drying chamber (102).

3. The cement mortar mold cleaning device according to claim 2, characterized in that: The cover plate (3) is also provided with a wire ring (5), and a traction rope (6) is fixed on the wire ring (5). One end of the traction rope (6) is connected to the wire ring (5), and the other end is connected and fixed to both sides of the top surface of the cleaning box (2).

4. The cement mortar mold cleaning device according to claim 1, characterized in that: The inner wall of the drying chamber (102) above the mesh partition (9) is provided with a slot (20). The width of the slot (20) is the same as the width of one side of the movable frame (11). The movable frame (11) is set in the slot (20) and moves horizontally along the slot (20).

5. The cement mortar mold cleaning device according to claim 1, characterized in that: The drying chamber (102) is provided with a light strip (13) near the top surface of the inner wall; A lamp control box (14) is provided on the inner wall of the drying chamber (102) on one side of the lamp strip (13). A door control switch is provided on the top surface of the lamp control box (14). The door control switch realizes the switching of the lamp strip (13) by cooperating with the cover plate (3).

6. The cement mortar mold cleaning device according to claim 1, characterized in that: There are multiple brush rollers (12), and the multiple brush rollers (12) are arranged in parallel on the movable frame (11) through multiple brush roller shafts (121). The ends of the multiple brush roller shafts (121) are synchronously driven by a synchronous belt (15). One of the brush roller shafts (121) is driven by a motor (16) fixed on the movable frame (11).

7. A cement mortar mold cleaning device according to claim 6, characterized in that: A push cylinder (17) is fixed on the outer wall of the movable frame placement cavity (18). The push rod of the push cylinder (17) extends into the frame placement cavity (18) and is fixedly connected to the end of the movable frame (11).

Images