A device for trimming the edge of a butyl rubber plug
Patent Information
- Application Number
- CN202522234384.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-22
AI Technical Summary
[0004]为解决上述背景技术中提出的问题,本实用新型的目的在于提供一种丁基胶塞生产的边缘切除装置,具备了快速将多个丁基胶塞取出的优点,解决了在通过边缘切除机对丁基胶塞进行切边的过程中,需要通过放置模块与多个丁基胶塞进行辅助限位,并通过切边装置对丁基胶塞的边缘进行切除处理,但是在对丁基胶塞切边完成后,存在着无法快速将放置块内腔的多个丁基胶塞进行取出,因此降低了丁基胶塞切边后取料便捷性的问题
1、本实用新型通过设置切边机、放置块、压板、顶升机构、传动机构和推料机构的相互配合,解决了在通过边缘切除机对丁基胶塞进行切边的过程中,需要通过放置模块与多个丁基胶塞进行辅助限位,并通过切边装置对丁基胶塞的边缘进行切除处理,但是在对丁基胶塞切边完成后,存在着无法快速将放置块内腔的多个丁基胶塞进行取出,因此降低了丁基胶塞切边后取料便捷性的问题,达到了快速将多个丁基胶塞取出的效果。
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Figure CN224738354U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of butyl rubber stopper production technology, specifically to an edge-cutting device for butyl rubber stopper production. Background Technology
[0002] The edge trimming machine for butyl rubber stoppers is a specialized device used to remove excess material from the edges of calendered butyl rubber stoppers. Through a precise cutting mechanism, such as an electric cutter or edge trimming roller, it removes excess material from the rubber stopper edges, ensuring that the size and shape of the butyl rubber stopper meet production requirements. The edge trimming machine can automatically complete the edge trimming process, significantly improving production efficiency and reducing labor costs compared to traditional manual methods. Through precise cutting and real-time adjustment of the edge trimming distance, the edge trimming machine ensures that the edges of the butyl rubber stoppers are flat and smooth, reducing quality problems caused by uneven edges, such as leakage and poor sealing.
[0003] The edge-cutting machine for butyl rubber stoppers uses a narrow edge-cutting roller in conjunction with a rubber pad to cut off the edge of the rubber pad that extends beyond the edge-cutting roller, significantly improving edge-cutting efficiency. It solves the problem of traditional equipment struggling to adjust the edge-cutting spacing in real time, allowing for flexible adjustment of the edge-cutting width according to production needs, ensuring consistent product quality. After edge-cutting, a visual recognition system performs a full inspection of the rubber stoppers, using multiple cameras to inspect the appearance of each product, effectively eliminating defective products and ensuring product appearance quality. The equipment is integrated into automated production lines, working in conjunction with feeding robots, lifting and distributing devices, etc., to form a continuous production process, reducing manual intervention and improving overall production efficiency. During the edge-cutting process of butyl rubber stoppers, a placement module is used to assist in limiting the movement of multiple butyl rubber stoppers, and the edge-cutting device removes the edges. However, after edge-cutting, it is difficult to quickly remove multiple butyl rubber stoppers from the inner cavity of the placement block, thus reducing the ease of material removal after edge-cutting. Utility Model Content
[0004] To address the problems mentioned in the background art, the purpose of this utility model is to provide an edge-cutting device for butyl rubber stopper production, which has the advantage of quickly removing multiple butyl rubber stoppers. This solves the problem that in the process of cutting the edges of butyl rubber stoppers using an edge-cutting machine, it is necessary to use a placement module to assist in limiting the multiple butyl rubber stoppers, and then use the edge-cutting device to cut the edges of the butyl rubber stoppers. However, after the edges of the butyl rubber stoppers are cut, it is not possible to quickly remove the multiple butyl rubber stoppers from the inner cavity of the placement block, thus reducing the convenience of material removal after the edges of the butyl rubber stoppers are cut.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an edge trimming device for butyl rubber stopper production, comprising an edge trimming machine, a placement block, and a pressure plate. The placement block is located in the inner cavity of the edge trimming machine and is fixedly connected to the inner cavity of the edge trimming machine. The pressure plate is located at the top of the edge trimming machine and is fixedly connected to the output end of the edge trimming machine. The inner cavity of the placement block is provided with a lifting mechanism that cooperates with the placement block. Both the left and right sides of the placement block are provided with transmission mechanisms that cooperate with the lifting mechanisms. The rear side of the placement block is provided with a pushing mechanism that cooperates with the placement block.
[0006] As a preferred embodiment of this utility model, the lifting mechanism includes a top plate, top rods, and four L-shaped plates. The top plate is located in the inner cavity of the placement block. The top rods are multiple and evenly distributed on the top of the top plate and fixedly connected to the top of the top plate. The four L-shaped plates are located on the left and right sides of the front and rear sides of the bottom of the top plate and fixedly connected to the bottom of the top plate.
[0007] In a preferred embodiment of this utility model, the transmission mechanism includes an electric push rod, an assembly plate, and a connecting plate. The electric push rod is located in the inner cavity of the assembly plate and is fixedly connected to the inner wall of the assembly plate. The side of the assembly plate near the placement block is fixedly connected to the surface of the placement block. The connecting plate is located at the output end of the bottom of the electric push rod and is fixedly connected to the output end of the electric push rod. The side of the connecting plate near the L-shaped plate is fixedly connected to the surface of the L-shaped plate.
[0008] As a preferred embodiment of the present invention, the pushing mechanism includes a push plate, a moving rod, and two moving blocks. The push plate is located on the rear side of the top of the placement block, the moving rod is located on the rear side of the push plate and is fixedly connected to the rear side of the push plate, and the two moving blocks are respectively located on the left and right sides of the rear side of the push plate and are fixedly connected to the rear side of the push plate.
[0009] As a preferred embodiment of this utility model, limiting blocks are fixedly connected to both the left and right sides of the rear side of the placement block, and limiting rods are movably connected to the inner cavity of the limiting blocks, with the surface of the limiting rods slidingly connected to the inner cavity of the moving block.
[0010] In a preferred embodiment of this invention, cylindrical rods are fixedly connected to the left and right sides of the front and rear sides of the inner cavity of the placement block, and a movable plate is fixedly connected to one side of the two L-shaped plates on the left and right sides facing each other. The inner cavity of the movable plate is slidably connected to the surface of the cylindrical rods, and the surface of the L-shaped plate is slidably connected to the inner wall of the placement block.
[0011] As a preferred embodiment of this utility model, a synchronous controller is fixedly connected to the front side of the placement block, and both sides of the synchronous controller are electrically connected to the electric push rod through data connection lines.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model solves the problem of difficulty in quickly removing multiple butyl rubber stoppers from the inner cavity of the placement block after the butyl rubber stopper is cut by setting up a trimming machine, a placement block, a pressure plate, a lifting mechanism, a transmission mechanism, and a pushing mechanism. This is achieved by setting up a trimming machine, a placement block, a pressure plate, a lifting mechanism, a transmission mechanism, and a pushing mechanism to work together.
[0013] 2. This utility model, by setting up a lifting mechanism and a transmission mechanism, enables the transmission mechanism to quickly eject the butyl rubber plug inside the placement block by cooperating with the lifting mechanism.
[0014] 3. This utility model, by setting up a pushing mechanism, can quickly push out the butyl rubber plug and scrap material that are pushed out from the top of the placement block through the cooperation of the lifting mechanism. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the movement of the lifting mechanism; Figure 3 This is a schematic diagram of the feeding mechanism. Figure 4 This is a schematic diagram showing the distribution of the internal structure of the placement block; Figure 5 This is a schematic diagram of the combination of the lifting mechanism and the transmission mechanism.
[0016] In the diagram: 1. Edge trimming machine; 2. Placement block; 3. Pressure plate; 4. Lifting mechanism; 5. Transmission mechanism; 6. Pushing mechanism; 401. Top plate; 402. Top rod; 403. L-shaped plate; 501. Electric push rod; 502. Assembly plate; 503. Connecting plate; 601. Push plate; 602. Moving rod; 603. Moving block; 7. Limiting block; 8. Limiting rod; 9. Cylindrical rod; 10. Moving plate; 11. Synchronous frequency controller. Detailed Implementation
[0017] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0018] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0019] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0020] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0021] Example 1 Reference Figure 1-5 This is the first embodiment of the present invention, which provides an edge trimming device for the production of butyl rubber stoppers, including an edge trimming machine 1, a placement block 2, and a pressure plate 3. The placement block 2 is located in the inner cavity of the edge trimming machine 1 and is fixedly connected to the inner cavity of the edge trimming machine 1. The pressure plate 3 is located at the top of the edge trimming machine 1 and is fixedly connected to the output end of the edge trimming machine 1. The inner cavity of the placement block 2 is provided with a lifting mechanism 4 that works in conjunction with the placement block 2. The left and right sides of the placement block 2 are provided with a transmission mechanism 5 that works in conjunction with the lifting mechanism 4. The rear side of the placement block 2 is provided with a pushing mechanism 6 that works in conjunction with the placement block 2.
[0022] Specifically, the transmission mechanism 5, in cooperation with the lifting mechanism 4, can quickly eject the butyl rubber stopper inside the placement block 2. After the butyl rubber stopper is ejected, the pushing mechanism 6 is pushed to quickly push out the butyl rubber stopper on the top of the placement block 2, thereby facilitating the user to quickly remove the butyl rubber stopper.
[0023] Furthermore, the transmission mechanism 5 is activated, which quickly drives the lifting mechanism 4 to move. During use, the lifting mechanism 4 quickly ejects multiple butyl rubber plugs from the inner cavity of the placement block 2. After ejecting the butyl rubber plugs, the pushing mechanism 6 is activated. During use, the pushing mechanism 6, through its cooperation with the placement block 2 and the lifting mechanism 4, quickly pushes multiple butyl rubber plugs to collect the material.
[0024] Example 2 In the second embodiment of this utility model, the lifting mechanism 4 includes a top plate 401, a top rod 402, and four L-shaped plates 403. The top plate 401 is located in the inner cavity of the placement block 2. Multiple top rods 402 are evenly distributed on the top of the top plate 401 and fixedly connected to it. The four L-shaped plates 403 are located on the left and right sides of the front and rear sides of the bottom of the top plate 401 and fixedly connected to it. The transmission mechanism 5 includes an electric push rod 501, an assembly plate 502, and a connecting plate 503. The electric push rod 501 is located in the inner cavity of the assembly plate 502 and fixedly connected to its inner wall. The side of the assembly plate 502 closest to the placement block 2 is fixed to the surface of the placement block 2. The connection is as follows: the connecting plate 503 is located at the output end of the bottom of the electric push rod 501 and is fixedly connected to the output end of the electric push rod 501. The side of the connecting plate 503 near the L-shaped plate 403 is fixedly connected to the surface of the L-shaped plate 403. The left and right sides of the front and rear sides of the inner cavity of the placement block 2 are fixedly connected to cylindrical rods 9. The opposite side of the two left and right sides of the L-shaped plates 403 is fixedly connected to a movable plate 10. The inner cavity of the movable plate 10 is slidably connected to the surface of the cylindrical rods 9. The surface of the L-shaped plate 403 is slidably connected to the inner wall of the placement block 2. The front side of the placement block 2 is fixedly connected to a synchronous controller 11. The left and right sides of the synchronous controller 11 are electrically connected to the electric push rod 501 through data connection lines.
[0025] Specifically, the transmission mechanism 5, through its cooperation with the lifting mechanism 4, can quickly eject the butyl rubber plug from the inner cavity of the placement block 2.
[0026] Furthermore, the electric push rods 501 on both sides are activated by the synchronous frequency controller 11 to output synchronously. During the output process, the electric push rods 501 will quickly drive the L-shaped plate 403 to move through the connecting plate 503. During the movement of the L-shaped plates 403, the moving plate 10 and the cylindrical rod 9 will cooperate to ensure their movement stability. During the movement of the L-shaped plates 403, the top plate 401 will be driven to move through the cooperation of the L-shaped plates 401. During the movement of the top plate 401, the top plate 401 will cooperate with the push rod 402 to quickly push out the multiple butyl rubber plugs in the inner cavity of the placement block 2.
[0027] Example 3 In the third embodiment of this utility model, the pushing mechanism 6 includes a push plate 601, a moving rod 602, and two moving blocks 603. The push plate 601 is located on the rear side of the top of the placement block 2. The moving rod 602 is located on the rear side of the push plate 601 and is fixedly connected to the rear side of the push plate 601. The two moving blocks 603 are located on the left and right sides of the rear side of the push plate 601 and are fixedly connected to the rear side of the push plate 601. Limiting blocks 7 are fixedly connected to the left and right sides of the rear side of the placement block 2. The inner cavity of the limiting block 7 is movably connected to a limiting rod 8. The surface of the limiting rod 8 is slidably connected to the inner cavity of the moving block 603.
[0028] Specifically, the pushing mechanism 6, in cooperation with the lifting mechanism 4, can quickly push out the butyl rubber plug and scrap material that are pushed out from the top of the placement block 2.
[0029] Furthermore, after multiple butyl rubber stoppers are ejected, the moving rod 602 is pushed, which in turn drives the push plate 601 to move. During the movement of the push plate 601, the moving blocks 603 on both sides move accordingly. During the movement of the moving blocks 603, the moving blocks 603 ensure their own movement stability through the cooperation of the limiting rod 8 and the limiting block 7. During the movement of the push plate 601, the placement block 2 and the push rod 402 cooperate to push out the multiple butyl rubber stoppers and the cut-off scraps.
[0030] Working principle: The synchronous frequency controller 11 activates the electric push rods 501 on both sides to output synchronous frequency. During the output process, the electric push rods 501 quickly move the L-shaped plates 403 via the connecting plate 503. During the movement of the L-shaped plates 403, the moving plate 10 and the cylindrical rod 9 work together to ensure their stability. Furthermore, during the movement of the L-shaped plates 403, they work together with the top plate 401 to move the top plate 401. During the movement of the top plate 401, it works together with the top rod 402 to quickly place the block. 2. Multiple butyl rubber plugs in the inner cavity are ejected. After the multiple butyl rubber plugs are ejected, the moving rod 602 is pushed. The moving rod 602 will drive the push plate 601 to move. During the movement of the push plate 601, the moving blocks 603 on both sides will follow. During the movement of the moving blocks 603, the movement stability is ensured by the cooperation of the limiting rod 8 and the limiting block 7. During the movement of the push plate 601, the cooperation of the placement block 2 and the push rod 402 will achieve the effect of pushing out the multiple butyl rubber plugs and the cut-off scrap.
[0031] In summary, the coordinated operation of the trimming machine 1, the placement block 2, the pressure plate 3, the lifting mechanism 4, the transmission mechanism 5, and the pushing mechanism 6 achieves the effect of quickly removing multiple butyl rubber stoppers.
[0032] The edge trimming machine 1, placement block 2, pressure plate 3, electric push rod 501, and frequency controller 11 used in this application can be additionally equipped with protective measures known in the art under different usage environments, including but not limited to the following methods, such as protective covers for equipment protection, dustproof nets for equipment dust prevention, and sealing components or waterproof coatings for equipment waterproofing, which are commonly used by those skilled in the art.
[0033] It should be noted that the edge trimming machine 1, the placement block 2, the pressure plate 3, the electric push rod 501, and the synchronous controller 11 are existing devices or equipment, or devices or equipment that can be implemented by existing technology. The power supply, connection method, usage method, power source, fixing method, installation method, control method, etc. of the equipment, as well as the materials of each accessory and the selection of various parameters are all common knowledge to those skilled in the art, and therefore will not be described in detail in this application document.
[0034] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0035] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0036] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0037] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A device for trimming the edge of a butyl rubber plug, characterized in that: The device includes an edge trimming machine (1), a placement block (2), and a pressure plate (3). The placement block (2) is located in the inner cavity of the edge trimming machine (1) and is fixedly connected to the inner cavity of the edge trimming machine (1). The pressure plate (3) is located on the top of the edge trimming machine (1) and is fixedly connected to the output end of the edge trimming machine (1). The inner cavity of the placement block (2) is provided with a lifting mechanism (4) that works in conjunction with the placement block (2); The left and right sides of the placement block (2) are provided with a transmission mechanism (5) that works in conjunction with the lifting mechanism (4); The rear side of the placement block (2) is provided with a pushing mechanism (6) that works in conjunction with the placement block (2).
2. A device for trimming the edges of butyl rubber stoppers as claimed in claim 1, characterized in that: The lifting mechanism (4) includes a top plate (401), a top rod (402) and four L-shaped plates (403). The top plate (401) is located in the inner cavity of the placement block (2). There are multiple top rods (402) that are evenly distributed on the top of the top plate (401) and fixedly connected to the top of the top plate (401). The four L-shaped plates (403) are located on the left and right sides of the front and rear sides of the bottom of the top plate (401) and fixedly connected to the bottom of the top plate (401).
3. A device for trimming the edges of a butyl rubber stopper produced according to claim 2, characterized in that: The transmission mechanism (5) includes an electric push rod (501), an assembly plate (502), and a connecting plate (503). The electric push rod (501) is located in the inner cavity of the assembly plate (502) and is fixedly connected to the inner wall of the assembly plate (502). The side of the assembly plate (502) near the placement block (2) is fixedly connected to the surface of the placement block (2). The connecting plate (503) is located at the output end of the bottom of the electric push rod (501) and is fixedly connected to the output end of the electric push rod (501). The side of the connecting plate (503) near the L-shaped plate (403) is fixedly connected to the surface of the L-shaped plate (403).
4. A device for trimming the edges of butyl rubber stoppers as claimed in claim 1, wherein: The pushing mechanism (6) includes a push plate (601), a moving rod (602) and two moving blocks (603). The push plate (601) is located on the rear side of the top of the placement block (2). The moving rod (602) is located on the rear side of the push plate (601) and is fixedly connected to the rear side of the push plate (601). The two moving blocks (603) are located on the left and right sides of the rear side of the push plate (601) and are fixedly connected to the rear side of the push plate (601).
5. A device for trimming the edges of butyl rubber stoppers produced according to claim 4, characterized in that: Limiting blocks (7) are fixedly connected to both the left and right sides of the rear side of the placement block (2). The inner cavity of the limiting block (7) is movably connected to a limiting rod (8). The surface of the limiting rod (8) is slidably connected to the inner cavity of the moving block (603).
6. A device for trimming the edges of butyl rubber stoppers produced according to claim 2, characterized in that: Cylindrical rods (9) are fixedly connected to the left and right sides of the front and rear sides of the inner cavity of the placement block (2). A movable plate (10) is fixedly connected to the opposite side of the two L-shaped plates (403) on the left and right sides. The inner cavity of the movable plate (10) is slidably connected to the surface of the cylindrical rod (9), and the surface of the L-shaped plate (403) is slidably connected to the inner wall of the placement block (2).
7. A device for trimming the edge of a butyl rubber stopper produced according to claim 3, characterized in that: The front side of the placement block (2) is fixedly connected to a frequency controller (11), and the left and right sides of the frequency controller (11) are electrically connected to the electric push rod (501) through data connection lines.