Composite film feeding structure and its compression device
Patent Information
- Application Number
- CN202522241119.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-23
AI Technical Summary
[0005]有鉴于此,本实用新型的目的在于提出一种复合膜送料结构及其压合装置,以解决现有技术中原料辊被动放卷导致复合膜拉伸变形、调节不便等问题
1、本实用新型工作时,原料辊安装于左安装架与右安装架之间,由旋转驱动器驱动主动放卷,复合膜经送料结构输送至压合机构进行压合,避免了被动拖曳导致的拉伸问题,保障了压合质量;
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Figure CN224740479U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of composite film production equipment, specifically to a composite film feeding structure and its pressing device. Background Technology
[0002] In the composite film production process, the feeding structure is a key component to ensure the quality of composite film pressing. It is mainly used to support the raw material roller and realize the stable unwinding of the composite film, so as to provide a continuous and flat film material for subsequent pressing processes. In the prior art, such as the composite membrane pressing device with pressure detection function disclosed in Chinese patent CN220031224U, a raw material roller is provided on one side of the frame. The outer wall of the rotating shaft of the raw material roller is in close contact with the inner side of the V-shaped groove. By rotating the second bidirectional screw, the second bidirectional screw drives two clamping blocks to move relative to each other, so that the inner sides of the two V-shaped grooves clamp the outer wall of the rotating shaft of the raw material roller.
[0003] While this structure can fix the raw material roller, it has significant shortcomings in practical applications. Firstly, the raw material roller in this device is unpowered, and the unwinding of the composite film relies entirely on the traction of the subsequent pressing mechanism. This means that while the pressing mechanism completes the pressing action, it also needs to transport the composite film. This "passive unwinding" method causes continuous dragging of the composite film on the raw material roller. Especially when the composite film is thin, soft, or tension-sensitive, it easily leads to tensile deformation during unwinding, affecting the flatness, dimensional accuracy, and interlayer adhesion strength of the final product. Secondly, the structure that adjusts the raw material roller clamping using V-grooves and bidirectional screws has poor operational flexibility. For raw material rollers of different lengths, the clamping block position needs repeated adjustments to adapt. Furthermore, the clamping stability is easily affected by factors such as V-groove wear and screw loosening, making it difficult to guarantee the coaxiality of the raw material roller during rotation, further exacerbating the instability of the composite film unwinding.
[0004] Therefore, there is an urgent need to propose a composite membrane feeding structure and a composite membrane pressing device to solve the above problems. Utility Model Content
[0005] In view of this, the purpose of this utility model is to propose a composite film feeding structure and its pressing device to solve the problems of composite film stretching deformation and inconvenient adjustment caused by passive unwinding of raw material rollers in the prior art.
[0006] To achieve the above objectives, this utility model provides a composite film feeding structure, including a base, a left mounting frame and a right mounting frame arranged along the length of the base, and a raw material roller installed between the left mounting frame and the right mounting frame. A rotary driver, mounted on the right mounting bracket, is used to drive the raw material roller to rotate; A linear actuator, mounted on a base, is used to drive the left mounting bracket to move towards or away from the right mounting bracket.
[0007] Preferably, the left mounting bracket includes a first frame and a first bearing seat fixed on the first frame; The first chuck is rotatably connected to the first bearing housing via a connecting shaft.
[0008] Preferably, the right mounting bracket includes a second frame and a second bearing seat fixed to the second frame; The second chuck is rotatably connected to the second bearing housing via a connecting shaft.
[0009] Preferably, the rotary drive includes a geared motor fixed on the second frame and a third bearing housing, wherein a transmission shaft is rotatably mounted on the third bearing housing and the transmission shaft is connected to the output shaft of the geared motor; The second frame is also equipped with an electromagnetic clutch; the drive shaft is connected to the input end of the electromagnetic clutch, and the output end of the electromagnetic clutch is connected to the connecting shaft of the second chuck.
[0010] Preferably, a guide rail is fixed on the base, and the guide rail is parallel to the length direction of the base; The bottom of the first frame is equipped with a slider that corresponds to the guide rail, and the slider is slidably connected to the guide rail.
[0011] Preferably, the linear actuator includes a lead screw and a servo motor. The lead screw is parallel to the length direction of the base and is rotatably mounted on the base via bearings. The bottom of the first frame is equipped with a nut seat, which is threadedly connected to the lead screw. The servo motor is mounted on one side of the base, and the output shaft of the servo motor is connected to the lead screw.
[0012] This utility model also provides a composite film pressing device, including the composite film feeding structure of any of the above.
[0013] The beneficial effects of this utility model are: 1. When this utility model is in operation, the raw material roller is installed between the left mounting frame and the right mounting frame. It is driven by a rotary driver to actively unwind. The composite film is conveyed to the pressing mechanism through the feeding structure for pressing, which avoids the stretching problem caused by passive dragging and ensures the pressing quality. 2. The left mounting bracket can move along the length of the base via a linear driver, which can flexibly adapt to raw material rollers of different lengths and facilitate the loading and unloading of raw material rollers, making operation convenient; 3. An electromagnetic clutch is installed in the rotary drive, which can flexibly control the power supply to the raw material roller, making it easy to quickly cut off the power during roll changing, shutdown and other working conditions, thereby improving the safety and flexibility of equipment operation. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only for this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is the front view of the present invention; Figure 3 for Figure 1 Enlarged view of point A; Figure 4 This is a partial exploded view of the present invention. Figure 1 ; Figure 5 This is a partial exploded view of the present invention. Figure 2 .
[0016] The numbers on the map are: 1-Base; 11-Guide rail; 2-Left mounting bracket; 21-First frame; 211-Slider; 212-Nut seat; 22-First bearing seat; 23-First chuck; 3-Right mounting bracket; 31-Second frame; 32-Second bearing seat; 33-Second chuck; 34-Electromagnetic clutch; 4-Rotary driver; 41-Gear motor; 42-Third bearing seat; 43-Drive shaft; 5-Linear driver; 51-Lead screw; 52-Servo motor; 6-Raw material roller. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments.
[0018] It should be noted that, unless otherwise defined, the technical or scientific terms used in this utility model should have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0019] like Figure 1 and Figure 2 As shown, the composite film feeding structure of this utility model includes a base 1, which extends along its length and serves as the mounting base for the entire structure. A left mounting frame 2 and a right mounting frame 3 are mounted on the base 1, arranged opposite to each other. The two ends of the raw material roller 6 are respectively mounted between the left mounting frame 2 and the right mounting frame 3, and are supported by both.
[0020] The left mounting frame 2 includes a first frame 21, on which a first bearing seat 22 is fixedly mounted, and a bearing is installed inside the first bearing seat 22; a first chuck 23 is rotatably connected to the first bearing seat 22 via a connecting shaft, that is, one end of the connecting shaft is fixedly connected to the first chuck 23, and the other end passes through the bearing in the first bearing seat 22, so that the first chuck 23 can rotate flexibly relative to the first frame 21, for clamping one end of the raw material roller 6 and rotating synchronously with the raw material roller 6.
[0021] The right mounting frame 3 includes a second frame 31, on which a second bearing seat 32 is fixedly mounted, and a bearing is also installed inside the second bearing seat 32; the second chuck 33 is rotatably connected to the second bearing seat 32 via a connecting shaft, and the connection method is similar to that of the first chuck 23 of the left mounting frame 2, and is used to clamp the other end of the raw material roller 6 and rotate synchronously with the raw material roller 6.
[0022] like Figure 2 and Figure 3 As shown, a rotary driver 4 is installed on the right mounting frame 3 to achieve active rotation of the raw material roller 6. The rotary driver 4 includes a geared motor 41 and a third bearing housing 42, both of which are fixed on the second frame 31. A bearing is installed inside the third bearing housing 42, and a drive shaft 43 passes through the bearing, allowing it to rotate relative to the third bearing housing 42. One end of the drive shaft 43 is connected to the output shaft of the geared motor 41 via a coupling, and the geared motor 41 drives the drive shaft 43 to rotate. An electromagnetic clutch 34 is also installed on the second frame 31. The drive shaft 43 is connected to the input end of the electromagnetic clutch 34 via gears and a toothed belt. The output end of the electromagnetic clutch 34 is connected to the connecting shaft of the second chuck 33 via a key or a coupling, so that the power of the geared motor 41 can be transmitted sequentially through the drive shaft 43 and the electromagnetic clutch 34 to the second chuck 33, thereby driving the raw material roller 6 to rotate. By controlling the on / off state of the electromagnetic clutch 34, the power transmission can be cut off or connected at any time, realizing the start and stop control of the raw material roller 6.
[0023] like Figure 4 and Figure 5As shown, to facilitate adjustment of the distance between the left mounting frame 2 and the right mounting frame 3 to accommodate raw material rollers 6 of different lengths, a linear actuator 5 is mounted on the base 1, and a guide rail 11 is fixedly installed on the base 1. The extension direction of the guide rail 11 is parallel to the length direction of the base 1. A slider 211 is fixed to the bottom of the first frame 21 of the left mounting frame 2. The slider 211 slides with the guide rail 11, allowing the first frame 21 to move stably along the guide rail 11. The linear actuator 5 includes a lead screw 51 and a servo motor 52. The lead screw 51 extends along the length direction of the base 1. The first frame 21 is arranged such that its two ends are rotatably mounted in bearing seats on the base 1 via bearings; a nut seat 212 is fixed at the bottom of the first frame 21, and the nut seat 212 is threadedly engaged with the lead screw 51; the servo motor 52 is fixedly mounted on one side of the base 1, and its output shaft is connected to one end of the lead screw 51 via a coupling. When the servo motor 52 works, it drives the lead screw 51 to rotate. Through the threaded transmission between the lead screw 51 and the nut seat 212, the first frame 21 is driven to move closer to or away from the right mounting frame 3 along the guide rail 11, so as to achieve precise adjustment of the position of the left mounting frame 2.
[0024] The composite film pressing device of this utility model includes the above-mentioned composite film feeding structure. During operation, the raw material roller 6 is installed between the left mounting frame 2 and the right mounting frame 3. It is driven by the rotary driver 4 to actively unwind. The composite film is conveyed to the pressing mechanism through the feeding structure for pressing, which avoids the stretching problem caused by passive dragging and ensures the pressing quality.
[0025] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.
[0026] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A composite membrane feeding structure, characterized in that, include: A base, wherein a left mounting frame and a right mounting frame are provided along its length, and a raw material roller is installed between the left mounting frame and the right mounting frame; A rotary driver, mounted on the right mounting bracket, is used to drive the raw material roller to rotate; A linear actuator, mounted on a base, is used to drive the left mounting bracket to move toward or away from the right mounting bracket.
2. The composite film feed structure of claim 1, wherein The left mounting bracket includes a first frame and a first bearing seat fixed on the first frame; The first chuck is rotatably connected to the first bearing housing via a connecting shaft.
3. The composite film feed structure of claim 1, wherein The right mounting bracket includes a second frame and a second bearing seat fixed on the second frame; The second chuck is rotatably connected to the second bearing housing via a connecting shaft.
4. The composite membrane feeding structure according to claim 3, characterized in that, The rotary drive includes a geared motor fixed on the second frame and a third bearing housing. A transmission shaft is rotatably mounted on the third bearing housing and is connected to the output shaft of the geared motor. The second frame is also equipped with an electromagnetic clutch; the drive shaft is connected to the input end of the electromagnetic clutch, and the output end of the electromagnetic clutch is connected to the connecting shaft of the second chuck.
5. The composite membrane feeding structure according to claim 2, characterized in that, The base is fixed with a guide rail, and the guide rail is parallel to the length direction of the base; The bottom of the first frame is provided with a slider corresponding to the guide rail, and the slider is slidably connected to the guide rail.
6. The composite membrane feeding structure according to claim 5, characterized in that, The linear actuator includes a lead screw and a servo motor. The lead screw is parallel to the length direction of the base and is rotatably mounted on the base via bearings. The bottom of the first frame is provided with a nut seat, which is threadedly connected to the lead screw; The servo motor is mounted on one side of the base, and the output shaft of the servo motor is connected to the lead screw.
7. A composite membrane pressing device, characterized in that, Includes a composite membrane feeding structure as described in any one of claims 1-6.
Citation Information
Patent Citations
Composite film pressing device with pressure detection function
CN220031224U