Coffee maker with foaming device

The coffee maker addresses the challenge of producing dense foam by using a deformable valve to create localized overpressure and laminar flow, achieving a dense and aromatic foam suitable for large-scale production.

AU2021207365B2Pending Publication Date: 2026-07-16BIALETTI IND SPA

Patent Information

Authority / Receiving Office
AU · AU
Patent Type
Applications
Current Assignee / Owner
BIALETTI IND SPA
Filing Date
2021-01-13
Publication Date
2026-07-16

AI Technical Summary

Technical Problem

Conventional coffee makers struggle to produce a dense and compact foam consistently and are often complex to manufacture, making them unsuitable for large-scale production.

Method used

A coffee maker with a deformable valve in the foaming device that reduces the outlet passage section through compression, creating a localized overpressure and laminar flow to enhance foam density, using a tang to secure the valve to the funnel.

Benefits of technology

The coffee maker produces a dense and compact foam with enhanced aromatic qualities, ensuring affordability and ease of assembly, suitable for large-scale production.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

A coffee maker (1) comprises a funnel (42) ending with a funnel mouth (46) and a foaming device (70) applied to the funnel mouth (46). The foaming device (70) comprises a valve (80) made of deformable material provided with at least one outlet mouth (92) towards which the exiting percolated beverage is channeled. In a rest condition, in which the valve (80) does not cooperate with the funnel (42), said outlet mouth (92) has a rest passage section; in a mounting condition, in which the valve (80) cooperates with the funnel (42), said outlet mouth (92) is deformed and has a working passage section, reduced as compared to the rest passage section.
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Description

[0001] The present invention relates to a coffee maker capable of making a beverage having a particularly dense and compact foam. 5  [0001a] The discussion of the background to the invention herein is intended to facilitate an understanding of the invention. However, it should be appreciated that the discussion is not an acknowledgement or admission that any aspect of the discussion was part of the common general knowledge as at the priority 10 date of the application.

[0002] As is known, the conventional coffee maker, more commonly known as a "mocha", manufactured by the Applicant since the early 1900s, is very common worldwide and almost 2 million are still sold per year, despite the success of alternative systems 15 such as single-serve capsule ones.

[0003] Coffee maker users are generally fond of the aroma of the beverage obtained with this type of coffee maker, which is very different from that which is obtainable with the aforesaid alternative systems. 20

[0004] Nevertheless, there is no doubt that users appreciate any contrivance which allows a beverage having a dense and compact foam to be obtained with a coffee maker, like what occurs with some alternative systems.

[0005] Evidence of such an appreciation consists of the efforts 25 that the coffee maker manufacturers have made and still make today to manufacture coffee makers provided with more or less complex devices capable of obtaining a beverage with a dense 2021207365   18 Jun 2026 and compact foam.

[0006] Evidence of such efforts is provided by several patent documents disclosing embodiments of such devices, such as for example documents EP-A1-1813173, WO2008 / 087481, WO2016 / 113621, 5  WO03 / 056986, WO03 / 055366, GB2436280.

[0007] However, such devices are often not able to ensure obtaining a beverage with a truly dense and compact foam; moreover, they often are particularly complex to manufacture and are unsuitable for being made in large volumes. 10

[0008] In view of the above drawbacks, the Applicant has fine tuned a coffee maker with foaming device, which features are the subject of International Application WO-A1-2019 / 111074.

[0009] While attempting to push forward the improvement, the Applicant has fine-tuned an alternative foaming device, which 15 is the subject of the present invention, in order to overcome the above drawbacks.

[0010] It is therefore desirable to provide,  in an alternative manner to what is already known, a coffee maker provided with a device which ensures obtaining a beverage with a dense and 20 compact foam, while being affordable and easy to assemble.

[0011] According to an aspect of the present invention, there is provided a coffee maker comprising a funnel ending with a funnel mouth and a foaming device applied to the funnel mouth, wherein said foaming device comprises a valve made of 25 deformable material provided with at least one outlet mouth towards which the exiting percolated beverage is channeled, wherein  in a  rest condition, in which the valve does not 2021207365   18 Jun 2026 cooperate with the funnel, said outlet mouth has a rest passage section; and in a mounting condition, in which the valve cooperates with the funnel, said outlet mouth is deformed and has a working passage section, reduced as compared to the rest 5 passage section, and wherein said at least one outlet mouth is obtained in a portion of the valve, and in said mounting condition, said portion of the valve is subject to a compression which causes said deformation of the outlet mouth, wherein the foaming device comprises a tang provided with an 10 engagement portion provided with a mouth for the application of valve, and wherein the portion of the valve is forcefully inserted into the mouth of tang, thus causing a necking of the outlet mouth thus reducing the passage section. [0011a] According to another aspect of the present invention, 15 there is provided a coffee maker comprising a funnel ending with a funnel mouth and a foaming device applied to the funnel mouth, wherein said foaming device comprises a valve made of deformable material provided with at least one outlet mouth towards which the exiting percolated beverage is channeled, 20 wherein - the outlet mouth has a shape defined by a length and a width, wherein the length is much greater than the width; and wherein, a characteristic ratio being defined as the ratio of the length to the width, said characteristic ratio is between 20 and 8.

[0012] The features and advantages of the coffee maker according to the present invention will become apparent from the following description, given by way of a nonlimiting example, according to the accompanying drawings, in which: - Figure 1 shows a coffee maker according to an embodiment of the present invention; - Figures 2a, 2b and 2c show a foaming device according to an embodiment of the present invention; - Figures 3a and 3b show a valve of the foaming device according to an embodiment of the present invention; - Figures 4a to 4e show flat views of the valve in Figures 3a and 3b.

[0013] With reference to Figure 1, a coffee maker 1 comprises a boiler 2 consisting of container, preferably in one piece, generally made of steel or aluminum.

[0014] Boiler 2 comprises a bottom 4 intended to rest on a cooking surface, e.g., a gas ring, a hotplate, an induction surface, and the like.

[0015] According to an embodiment, the boiler bottom 4, typically  if  it is  made  of  aluminum, comprises a plurality  of  inserts  made  of  ferromagnetic material, e.g., steel, to allow using the coffee maker on an induction surface.

[0016] Boiler 2 further comprises an annular boiler wall 6, protruding from bottom 4, ending on the top with a boiler mouth 8, conventionally provided with a thread 10.

[0017] The coffee maker 1 preferably comprises a safety valve 12, preferably inserted through the thickness of the boiler wall 6.

[0018] For example, the safety valve is made according to document EP-A1-1797360 to the Applicant, the contents of which are expressly incorporated herein.

[0019] Boiler 2 therefore has an inner boiler chamber 14 delimited by the boiler bottom 4 and by the boiler wall 6.

[0020] The coffee maker 1 further comprises a dosing device funnel 20, which can be housed in the boiler chamber 14, typically carried by the edge of the boiler mouth 8.

[0021] The dosing device funnel 20 comprises a dosing device conduit 22 for the rising of the water from the boiler chamber 14, which leads into a dosing device compartment 24 intended to contain the coffee powder.

[0022] The dosing device conduit 22 and the dosing device compartment 24 are preferably separated by a dosing device filter 26, generally consisting of a perforated sheet, provided to prevent the coffee powder from falling through the dosing device conduit 22.

[0023] The coffee maker 1 further comprises a receptacle 30 for collecting the percolated beverage, intended to be coupled to the boiler 2.

[0024] Receptacle 30 comprises a coupling region 32 for the mechanical engagement with the boiler 2. For example, said coupling region 32 consists of an annular coupling wall 34, for example internally threaded, intended to be screwed to mouth 8 of the boiler.

[0025] Receptacle 30 further comprises a receptacle bottom 36, from which said coupling region 32 preferably protrudes downwards, and an annular receptacle wall 38, which protrudes on the top from the receptacle bottom 36, thus delimiting a receptacle chamber 40 for collecting the percolated beverage.

[0026] The receptacle wall 38 preferably has a shaped portion so as to form a spout 39 for pouring the beverage contained in the receptacle chamber 40.

[0027] Receptacle 30 further comprises a funnel 42 vertically protruding from the receptacle bottom 36, which is open on the bottom by means of a funnel inlet 44 which opens through the receptacle bottom 36, and on the top by means of a funnel mouth 46.

[0028] The funnel inlet 44 is in communication with the funnel mouth 46 by means of an inner funnel conduit 45.

[0029] Preferably, funnel 42 has a necking 43 along the funnel conduit 45, the necking for example being made by an annular protrusion which narrows the passage section of the percolated beverage.

[0030] Receptacle 30 is preferably made by a body in one piece, generally made of steel or aluminum.

[0031] According to one embodiment variant, the receptacle is made of ceramic or glass and has inserts for the engagement with boiler 2.

[0032] Coffee maker 1 preferably comprises a beverage filter 50 placed between the dosing device compartment 24 and the funnel inlet 44, for example consisting of a perforated sheet, for filtering the percolated beverage before it travels in funnel 42.

[0033] Said beverage filter 50 is preferably held in place by a seal 52 made of rubber, e.g., NBR, EPDM or silicone.

[0034] Moreover, the coffee maker 1 preferably comprises a handle 60 applied to receptacle 30, and a cover 65 hinged to receptacle 30 and rotatable to inspect the receptacle chamber 40; cover 65 preferably does not cover spout 39 in the closing configuration.

[0035] According to the invention, the coffee maker 1 comprises a foaming device 70 applied to the top of funnel 42.

[0036] The foaming device 70 comprises a valve 80, preferably made in one piece, made of polymer material adapted to come into contact with food, e.g., natural silicone .

[0037] Valve 80 comprises a valve body 82 which extends along a body axis Z between a lower end 84 and an upper end 86.

[0038] The valve body 82 internally has a conduit 88 having extension along the body axis Z, between the lower end 84, where an inlet mouth 90 opens, and the upper end 86, where an outlet mouth 92 opens.

[0039] Conduit 88 preferably is tapered from the inlet mouth 90 towards the outlet mouth 92.

[0040] Considering valve 80 in itself, that is in a rest condition in which it is not applied to the coffee maker, the outlet mouth 92 has the shape of a long and narrow slit; in other words, the outlet mouth 92 has a shape defined by two main dimensions: a length L and a width W, in which length L is much greater than width W.

[0041] For example, a characteristic L / W ratio is defined; according to a preferred embodiment, said characteristic ratio is between 10 and 100, preferably between 20 and 80, even more preferably between 30 and 50. For example, said characteristic ratio is equal to 40.

[0042] Moreover, the inlet mouth 90 preferably has quadrangular shape, e.g., rectangular, with rounded corners, which inlet mouth is oriented so that the length of the outlet mouth 92 corresponds to the largest size of the rectangle.

[0043] Conduit 88 preferably has a first stretch 88a, having said inlet mouth 90, with constant cross section, and a second stretch 88b, which goes from the first stretch 88a to the outlet mouth 92, with decreasing section.

[0044] According to a preferred embodiment, externally the valve body 82 has: - a first portion 96 having said inlet mouth 90, with frustoconical outer surface 96a; - a second portion 98 having cylindrical outer surface 98a, with diameter equal to the largest diameter of the frustoconical surface 96a; and - a third portion 100 having cylindrical outer surface 100a, with reduced diameter as compared to that of the second portion 98.

[0045] The foaming device 70 preferably comprises a tang 120, preferably made in one piece, e.g., made of steel.

[0046] Tang 120 extends along a tang axis X, between an engagement end 122 and a free end 124.

[0047] Tang 120 comprises, at the engagement end 122, an engagement portion 125 provided with a mouth 126 for the application of valve 80.

[0048] In particular, the third portion 100 of the valve body 82 is forcefully inserted into the mouth 126 of tang 120, thus ensuring the connection between valve 80 and tang 120.

[0049] The forceful insertion of the valve 80 of tang 120 causes a necking of the outlet mouth 92 so that the walls 92a delimiting it in the direction of length L mutually approach one another, further reducing the passage section, or even coming into contact with one another, thus closing the slit.

[0050] In other words, in a rest condition in which valve 80 is not applied to tang 120 (or in an embodiment variant, to funnel 42), said outlet mouth 92 has a passage section at rest, while in a mounting condition in which valve 80 is applied to tang 120 (respectively, in an embodiment variant, to funnel 42), said outlet mouth 92 is deformed and has a reduced working passage section as compared to the passage section at rest.

[0051] Tang 120 further has an inner dispensing conduit 128 which puts mouth 126 in connection with the external environment.

[0052] Moreover, the foaming device 70 preferably comprises a sealing ring 130 which is externally fitted at mouth 126.

[0053] Once valve 80 is applied to tang 120 (and the sealing ring 130 is mounted, when provided), the foaming device 70 is applied to funnel 42 of the coffee maker 1; in particular, the engagement portion 125 of tang 120 is applied to the funnel mouth 46, for example by screwing.

[0054] Valve 80, carried by tang 120 at the same engagement portion 125, is therefore placed in funnel 42, downstream of necking 43, which prevents the detachment thereof from the tang.

[0055] During the normal use of the coffee maker 1, the percolated beverage rising from funnel 42 enters valve 80 through the inlet mouth 94 and is conveyed from conduit 88 towards the outlet mouth 92.

[0056] A localized overpressure is created before the beverage passes in the dispensing conduit 128 of tang 120 and is collected in receptacle 30 both if the outlet mouth 92 is closed by virtue of the necking undergone due to the application to tang 120 and if it has reduced dimensions as compared to those of the resting condition.

[0057] Such an overpressure and the resulting laminar flow towards the dispensing conduit 128 create a dense foam which enhances the aromatic qualities of the beverage.

[0058] According to one embodiment variant of the invention, the foaming device consists of valve 80 alone, suitably applied to the funnel mouth, for example by insertion into the funnel itself through the funnel mouth 46.

[0059] According to a further embodiment variant again, the outlet mouth consists of a plurality of micro-holes which 2021207365   22 Jun 2026 undergo necking due to the effect of the necking due to the application of the valve to the tang or directly to the funnel.

[0060] It is apparent that those skilled in the art can make changes to the coffee maker and the foaming device described 5 above in order to meet contingent needs, all included within the scope of protection as defined by the following claims.

[0061] Unless the context requires otherwise, where the terms “comprise”, “comprises”, “comprised” or “comprising” are used in this specification (including the claims) they are to be 10 interpreted as specifying the presence of the stated features, integers, steps or components, but not precluding the presence of one or more other features, integers, steps or components, or group thereof.

Claims

1. A coffee maker comprising a funnel ending with a funnel mouth and a foaming device applied to the funnel mouth, wherein said foaming device comprises a valve made of deformable material5 provided with at least one outlet mouth towards which the exiting percolated beverage is channeled, wherein- in a rest condition, in which the valve does not cooperate with the funnel, said outlet mouth has a rest passage section; and- in a mounting condition, in which the valve cooperates with10 the funnel, said outlet mouth is deformed and has a working passage section, reduced as compared to the rest passage section, and- wherein said at least one outlet mouth is obtained in a portion of the valve, and in said mounting condition, said portion of15 the valve is subject to a compression which causes said deformation of the outlet mouth,wherein the foaming device comprises a tang provided with an engagement portion provided with a mouth for the application of valve,20 and wherein the portion of the valve is forcefully inserted into the mouth of tang, thus causing a necking of the outlet mouth thus reducing the passage section.

2. A coffee maker according to claim 1, wherein the outlet mouth25 has a shape defined by a length and a width, wherein the length is much greater than the widthand wherein a characteristic ratio being defined as the ratio of2021207365   18 Jun 2026the length to the width, said characteristic ratio is between 10and 100.

3. A  coffee  maker  according  to  claim  2,  wherein  the5 characteristic ratio is between 20 and 80.

4. A  coffee  maker  according  to  claim  2,  wherein  thecharacteristic ratio is between 30 and 50.10  5. A coffee maker according to claim 2, wherein thecharacteristic ratio is equal to 40.

6. A coffee maker according to any one of the preceding claims, wherein the valve is made of a single piece, for example of 15 natural silicone.

7. A coffee maker according to any one of the preceding claims, wherein the engagement portion is applied to the funnel, for example by screwing.

208. A coffee maker according to claim 7, wherein the valve, applied to the funnel, is arranged downstream of a necking of the funnel.

9. A coffee maker according to any one of the preceding claims,25 wherein the valve has an inner conduit ending with said outletmouth, said conduit being tapered towards the outlet mouth.2021207365   18 Jun 2026101510. A coffee maker according to any one of the preceding claims,wherein said outlet mouth consists of a plurality of holes.

11. A coffee maker comprising a funnel ending with a funnel mouth and a foaming device applied to the funnel mouth, wherein said foaming device comprises a valve made of deformable material provided with at least one outlet mouth towards which the exiting percolated beverage is channeled, wherein- the outlet mouth has a shape defined by a length and a width, wherein the length is much greater than the width; and- wherein, a characteristic ratio being defined as the ratio of the length to the width, said characteristic ratio is between 20 and 80.

12. A coffee maker accordingcharacteristic ratio is between 3013. A coffee maker accordingto claim 11, wherein the and 50.to claim 11 wherein thecharacteristic ratio is equal to 40.