A vertical magnetic glue mixing device

The vertical magnetic glue mixing device addresses uniform mixing challenges and waste generation by using magnetic coupling for non-contact transmission, ensuring efficient and clean adhesive preparation for small-batch production.

CN109833815BActive Publication Date: 2024-12-17FESHER AVIATION COMPONENTS ZHENJIANG
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Patent Information

Application Number
CN201910278688.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-04-09
Publication Date
2024-12-17
Estimated Expiration
2039-04-09

AI Technical Summary

Technical Problem

Existing adhesive mixing technologies face challenges in achieving uniform mixing, particularly for high viscosity adhesives, leading to quality defects and inefficiencies in small-batch production, and generate industrial waste and contamination issues.

Method used

A vertical magnetic glue mixing device utilizing a stirring drum, stirring claw, driving ring, and magnetic coupling for non-contact transmission, ensuring even mixing and easy cleaning, suitable for small-batch production.

Benefits of technology

The device achieves uniform mixing without leakage, reduces waste, improves labor efficiency, and is suitable for small-batch production with flexible operation and easy maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a vertical magnetic glue mixing device, wherein the mixing drum is vertically mounted on a base with its axis, the driving ring is arranged on the outer peripheral surface of the mixing drum and connected to the base, the stirring claw is arranged in the mixing drum, the driving ring is opposite to the stirring claw in height, the driving ring and the stirring claw are respectively provided with magnet A and magnet B, the magnet A and magnet B are opposite in polarity, the driving mechanism controls the driving ring and the mixing drum to rotate relative to each other along the circumferential direction, and the control box is connected to the driving mechanism by signal. The glue mixing device realizes non-contact transmission of the mixing head, the mixing drum is completely closed, and there is no leakage of adhesive during the mixing process; there is no mechanical connection between the mixing head and the entire glue mixing device, the mixing head and the mixing drum can be completely separated, and each can be cleaned as a whole; the device is flexible and convenient to use, and the mixing is uniform, which is suitable for laboratories and production and manufacturing occasions with small product batches and many types; compared with manual glue mixing and other methods, it reduces the generation of industrial solid waste, improves the stability of the glue mixing process, and improves labor efficiency.
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Description

Technical Field

[0001] The invention relates to a mixing device, in particular to a device for mixing glue. Background Art

[0002] The aviation manufacturing industry requires adhesives for bonding, sealing, potting and other processes. Many adhesives require their components to be measured and mixed evenly before use. Manual mixing requires a lot of manpower and is difficult to achieve a uniform effect, which can easily lead to quality defects. Especially when the viscosity of the adhesive is high, mixing is more difficult and the quality risk is higher.

[0003] Some adhesives are packaged in one-piece AB cartridges, which can be easily mixed using special tools. However, this packaging method is expensive, has limited capacity, and is disposable, becoming industrial waste after use.

[0004] The glue mixers on the market are generally large-scale equipment that loads each component of the adhesive into a storage barrel separately, transports it to the outlet through a pipeline, and then mixes it in a static mixer at the outlet before discharging it. This type of equipment is suitable for continuous production lines, but is not suitable for many aviation manufacturing companies with small batches and a wide variety of products.

[0005] In the contact-type mechanical transmission stirring and mixing device, the adhesive is easy to leak along the gap between the stirring rod and the stirring drum cover, causing equipment contamination. Summary of the invention

[0006] Purpose of the invention: In view of the above problems, the purpose of the present invention is to provide an automatic glue mixing device to mix and stir glue solutions of different components evenly to obtain an adhesive.

[0007] Technical solution: A vertical magnetic glue mixing device, including a stirring drum, a stirring claw, a driving ring, a base, a control box, and a driving mechanism. The stirring drum is vertically installed on the base with its axis, the driving ring is arranged on the outer peripheral surface of the stirring drum and is connected to the base, the stirring claw is placed in the stirring drum, the driving ring is opposite to the stirring claw in height, the driving ring and the stirring claw are respectively provided with magnet A and magnet B, the magnet A and magnet B are opposite in polarity, the driving mechanism controls the driving ring and the stirring drum to rotate relative to each other in the circumferential direction, and the control box is connected to the driving mechanism signal.

[0008] Furthermore, at least two magnets A are evenly distributed along the circumference of the driving ring, and at least two magnets B are evenly distributed along the circumference of the stirring claw, which helps to form a uniform coupling magnetic field between the two, thereby utilizing the magnetic attraction of magnets A and magnets B to enable the driving ring to drive the stirring claw to move.

[0009] Furthermore, the stirring claw includes at least two claw petals, the claw petals are arranged in a radial shape, and the magnet B is built in the top of the claw petal. The magnet B is built in the top of the claw petal, and the magnet B is closer to the magnet A, which helps the magnetic attraction between the magnet A and the magnet B.

[0010] Further, the stirring claw comprises a wheel rim and an impeller, the wheel rim surrounds and connects the top end of the impeller, and the magnet B is built into the wheel rim. By setting the wheel rim to embed the magnet B, more magnets can be arranged to form a stronger magnetic attraction.

[0011] Furthermore, a vertical shaft is provided on the stirring claw, so that the magnet B on the stirring claw and the magnet A on the stirring drum are basically at the same height, so that the driving ring can capture the stirring claw.

[0012] Furthermore, the driving mechanism includes a pair of friction wheels A and friction wheel B that are transmission-connected, as well as a transmission shaft and an elastic telescopic member. The upward end of the driving ring has an end face, the friction wheel A is located above the upper surface of the end face, the transmission shaft is fixed between the end face and the friction wheel A, the transmission shaft passes through a guide hole opened on the cantilever, one end of the elastic telescopic member is connected to the bottom surface of the cantilever, and the other end is pressed against the upper surface of the end face, and the control box is connected to the friction wheel B signal.

[0013] Furthermore, the driving mechanism also includes a guide column, which is sleeved on the transmission shaft, and a bearing is arranged between the guide column and the transmission shaft. The guide column is inserted into the guide hole and forms a non-rotating fit with the guide hole. The elastic telescopic part is sleeved on the guide column, and the guide column can prevent the transmission shaft from directly contacting the guide hole of the cantilever and causing wear.

[0014] Preferably, the elastic telescopic member is a spring.

[0015] Furthermore, the end surface is provided with a thrust bearing at the fixed position of the transmission shaft, and the lower surface of the end surface is provided with an elastic pressing sheet. When the driving ring moves downward, pressure is applied to the end cover of the mixing drum through the thrust bearing and the elastic pressing sheet, and the mixing drum is pressed tightly on the base.

[0016] Furthermore, at least one of the two end surfaces of the mixing drum is provided as an end cover.

[0017] Furthermore, in any of the above-mentioned vertical magnetic glue mixing devices, a positioning groove is provided on the base, and the bottom of the mixing drum is fixed in the positioning groove, and the mixing drum itself does not rotate.

[0018] Furthermore, in any of the above-mentioned vertical magnetic glue mixing devices, a rotating shaft is provided between the bottom of the mixing drum and the base to form a rotating connection, and the mixing drum itself also rotates.

[0019] Beneficial effects: Compared with the prior art, the advantages of the present invention are: the glue mixing device realizes non-contact transmission of the stirring head, the stirring drum is completely closed, and the adhesive will not leak during the stirring process; there is no mechanical connection between the stirring head and the entire glue mixing device, the stirring head and the stirring drum can be completely separated, and each can be cleaned as a whole, which is easy to maintain; the device is flexible and convenient to use and operate, and stirs evenly. The adhesive can be prepared and used according to production needs, and is suitable for laboratories and production and manufacturing occasions with small product batches and a wide variety of products; compared with manual glue mixing and other methods, it reduces the generation of industrial solid waste, improves the stability of the glue mixing process, improves labor efficiency, and reduces labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the present invention;

[0021] Figure 2 for Figure 1 Schematic diagram of the structure of the middle base;

[0022] Figure 3 for Figure 1 Exploded view of the connection of the middle friction wheel A, drive ring, stirring claw, stirring drum, etc.;

[0023] Figure 4 is a schematic diagram of the drive ring structure;

[0024] Figure 5 This is an exploded view of a structure of a stirring claw;

[0025] Figure 6 This is an exploded view of another structure of the stirring claw. DETAILED DESCRIPTION

[0026] The present invention is further explained below in conjunction with the accompanying drawings and specific embodiments. These embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention.

[0027] A vertical magnetic glue mixing device, as shown in the attached Figures 1 to 3 As shown, it includes a stirring drum 1, a stirring claw 2, a driving ring 3, a base 4, a control box 5, and a driving mechanism 6.

[0028] The mixing drum 1 is placed vertically with its axis, and an openable opening is provided on the mixing drum for taking in and placing the glue and the mixing claws. At least one of the two end surfaces of the mixing drum can be provided with an end cover 11 as an openable opening, for example, Figure 3 As shown in the figure, the upper end surface of the mixing drum is used as the end cover 11, and the bottom of the mixing drum is installed on the base 4.

[0029] The base 4 is provided with a cantilever 41, and the driving ring 3 is arranged around the outer circumference of the mixing drum 1 and connected to the cantilever 41. The driving mechanism controls the driving ring 3 and the mixing drum 1 to rotate relative to each other along the circumferential direction. The inner circumference of the driving ring and the outer circumference of the mixing drum can be in contact or not, but no contact will not generate friction. In order to facilitate the connection between the driving ring 3 and the cantilever 41, the driving mechanism controls the driving ring 3 and the mixing drum 1 to rotate relative to each other along the circumferential direction. Figure 3 As shown, the upward end of the drive ring 3 is provided with an end surface 32, combined with the attached Figure 4 As shown, at least two magnets A31 are evenly distributed in the circumferential direction inside the driving ring 3 .

[0030] The stirring claw 2 is placed in the stirring drum 1, and a magnet B21 is arranged inside the stirring claw 2. Figure 5 As shown, the stirring claw 2 can be formed by at least two claw petals 22 arranged in a radial shape, and the magnet B21 is built in the top of the claw petal 22. Figure 6 As shown, the stirring claw 2 can also be composed of a rim 23 and an impeller 24, wherein the rim 23 surrounds and connects to the top of the impeller 24, and the magnets B21 are built into the rim 23 and are evenly distributed along the circumference thereof.

[0031] The driving ring is arranged around the outer circumference of the mixing drum, and the stirring claw is placed inside the mixing drum. The mixing drum is filled with glue liquid and is relatively heavy. It is usually designed to set a fixing groove 43 on the base 4, and the bottom of the mixing drum 1 is placed in the fixing groove 43 and fixed on the base. The driving ring rotates along the circumference of the mixing drum, and the magnetic field coupling of magnet A and magnet B is utilized. The magnetic attraction of magnet A to magnet B drives the stirring claw to rotate in the mixing drum in the same direction as the driving ring, thereby stirring and mixing the glue liquid of different components in the mixing drum. To this end, on the one hand, the magnet B on the stirring claw and the magnet A on the mixing drum should be basically at the same height, so that the driving ring can capture the stirring claw, for example, attached Figure 3 As shown, this purpose can be achieved by setting a vertical shaft 25 on the stirring claw 2. The viscosity of the adhesive is large, and the stirring claw is in the adhesive liquid. The vertical shaft and the bottom surface of the stirring drum basically do not produce large friction. On the other hand, when the magnet A31 and the magnet B21 are set, the magnet A31 and the magnet B21 are oppositely polarized to generate magnetic attraction. Figure 4 and 5 , 4 and 6 indicate a magnet pole arrangement and relationship, which forms radial magnetization along the radial direction of the mixing drum, so that the axis of the stirring claw is basically consistent with the axis of the mixing drum, and also improves the magnetic attraction effect. When the stirring claw rotates with the driving ring, it also helps that the stirring claw and the driving ring are basically at the same height of the mixing drum.

[0032] The driving mechanism for controlling the relative rotation of the driving ring and the mixing drum along the circumferential direction is connected to the control box 5 by signal, and the driving mechanism can be a friction wheel transmission mechanism, a gear transmission mechanism, a crank slider transmission mechanism, a belt transmission mechanism, etc. The present invention provides a specific structure of a driving mechanism 6, including a pair of friction wheels A61, a friction wheel B62, a transmission shaft 63, a guide column 64, an elastic telescopic member 65, an elastic pressing piece 66, and a thrust bearing 67. The friction wheel A61 is located above the upper surface of the end face 32, the transmission shaft 63 is fixed between the end face 32 and the friction wheel A61, the thrust bearing 67 and the guide column 64 are sequentially sleeved on the transmission shaft 63, a bearing 68 is arranged between the guide column 64 and the transmission shaft 63, a guide hole 42 is opened on the cantilever 41, and the guide column 64 is penetrated in the guide hole 4 2, a stop fit is formed between the guide hole 42 and the guide column 64, so that the drive ring is installed on the cantilever, one end of the elastic telescopic member 65 is connected and fixed to the bottom surface of the cantilever 41, and the other end is pressed against the upper surface of the end face 32, and can also be connected and fixed to the upper surface of the end face 32. The elastic telescopic member can be a spring and is sleeved on the guide column. The lower surface of the end face 32 is sequentially provided with a thrust bearing 67 and an elastic pressing plate 66. The friction wheel B62 is driven by a motor and installed on the base 4. The friction wheel B62 is connected to the friction wheel A61 by transmission, and the control box 5 is connected to the motor signal. When the drive ring is moved up and down, the drive ring, the transmission shaft, the guide rod, and the friction wheel A move up and down along the guide hole as a whole, and a space is provided below the drive ring to facilitate the placement of the mixing drum. The drive ring is released, and under the action of the elastic telescopic member, the friction wheel A is pressed against the friction wheel B, and the drive ring moves down accordingly. The thrust bearing and the elastic pressing plate apply pressure to the end cover of the mixing drum, pressing the mixing drum against the base. The rotation of friction wheel B drives friction wheel A to rotate. Since the guide column cannot rotate in the guide hole, the transmission shaft rotates with friction wheel A and drives the drive ring to rotate along the circumference of the mixing drum. The magnetic attraction of magnet A to magnet B drives the stirring claw to rotate in the mixing drum in the same direction as the drive ring.

[0033] The guide column can be designed as a rectangular column, and the shape of the guide hole matches it, thereby forming a non-rotation fit. When the transmission shaft rotates, the guide column can prevent wear due to self-rotation. The guide column can prevent wear caused by direct contact between the transmission shaft and the guide hole of the cantilever.

[0034] In order to improve the mixing effect of the stirring claws on the different components of the glue in the mixing drum, the driving ring rotates along the circumference of the mixing drum, and the mixing drum itself also rotates. The difference from the above structure is that a rotating shaft is set between the bottom of the mixing drum 1 and the base 4 to form a rotation connection, the mixing drum 1 can be driven by a motor, and the control box 5 is connected to the motor signal.

[0035] The control box 5 is provided with a power supply, a power switch, a display screen, operating buttons, etc., which are used to control the operation of the motor, the circumferential rotation speed, etc., and to set the stirring time, etc.

[0036] The inner and outer walls of the mixing drum can be coated with polytetrafluoroethylene, and the main body of the mixing head can be made of polytetrafluoroethylene to insulate, reduce friction resistance, and improve wear resistance. At the same time, the non-stickiness of polytetrafluoroethylene makes the mixing drum and the mixing head easy to clean.

[0037] The glue mixing device of the present invention mainly has the following advantages:

[0038] 1. The mixing head has realized non-contact transmission, and the mixing drum is completely closed. During the mixing process, the adhesive will not leak in the mixing drum.

[0039] 2. There is no mechanical connection between the stirring head and the mixing device as a whole. The stirring head and the mixing barrel can be completely separated and cleaned separately, which is easy to maintain.

[0040] 3. The device has a compact structure, flexible and convenient operation, easy loading and unloading of the mixing drum, and uniform mixing. The adhesive can be prepared and used according to production needs, and mixing drums of different volumes can be used according to the required material dosage. It is suitable for laboratories and production and manufacturing occasions with small product batches and a wide variety of products.

[0041] 4. Compared with manual mixing, it improves the stability of the mixing process, reduces process fluctuations caused by human factors, improves labor efficiency and reduces labor intensity.

[0042] 5. Compared with AB cartridge packaging, it reduces costs and reduces the generation of industrial solid waste.

Claims

1. A vertical magnetic glue mixing device, characterized in that: The invention comprises a stirring drum (1), a stirring claw (2), a driving ring (3), a base (4), a control box (5), and a driving mechanism (6), wherein the stirring drum (1) is vertically mounted on the base (4) with its axis, the driving ring (3) is wound around the outer peripheral surface of the stirring drum (1) and is connected to the base (4), the stirring claw (2) is placed in the stirring drum (1), the driving ring (3) and the stirring claw (2) are opposite in height, a magnet A (31) and a magnet B (21) are respectively arranged on the driving ring (3) and the stirring claw (2), the magnet A (31) and the magnet B (21) are opposite in polarity, and the The driving mechanism (6) controls the driving ring (3) and the stirring drum (1) to rotate relative to each other in the circumferential direction, and the control box (5) is connected to the driving mechanism (6) by signals; at least two magnets A (31) are evenly distributed and built-in along the circumference of the driving ring (3), and at least two magnets B (21) are evenly distributed and built-in along the circumference of the stirring claw (2); the driving mechanism (6) comprises a pair of friction wheels A (61) and friction wheels B (62) connected in a transmission manner, as well as a transmission shaft (63) and an elastic telescopic member (65); the upward end of the driving ring (3) has an end surface (32), and the friction wheel A (61) is located on the end surface ( The transmission shaft (63) is fixed between the end face (32) and the friction wheel A (61), the transmission shaft (63) is passed through a guide hole (42) provided on the cantilever (41), one end of the elastic telescopic member (65) is connected to the bottom surface of the cantilever (41), and the other end is pressed against the upper surface of the end face (32), and the control box (5) is signal-connected to the friction wheel B (62); the stirring claw (2) comprises at least two claw petals (22), the claw petals (22) are radially arranged, and the magnet B (21) is built into the top of the claw petals (22); the stirring claw (2) comprises The invention comprises a wheel rim (23) and an impeller (24), wherein the wheel rim (23) surrounds and is connected to the top of the impeller (24), and the magnet B (21) is built in the wheel rim (23); a vertical shaft (25) is arranged on the stirring claw (2); the driving mechanism (6) further comprises a guide column (64), wherein the guide column (64) is sleeved on the transmission shaft (63), a bearing is arranged between the guide column (64) and the transmission shaft (63), the guide column (64) is penetrated through the guide hole (42) and forms a rotation-stopping fit with the guide hole (42), and the elastic telescopic member (65) is sleeved on the guide column (64).

2. A vertical magnetic glue mixing device according to claim 1, characterized in that: The elastic telescopic member (65) is a spring.

3. A vertical magnetic glue mixing device according to claim 1, characterized in that: The end surface (32) is provided with a thrust bearing at a location where the transmission shaft (63) is fixed.

4. A vertical magnetic glue mixing device according to claim 1, characterized in that: An elastic pressing sheet (66) is provided on the lower surface of the end surface (32).

5. The vertical magnetic glue mixing device according to claim 1, characterized in that: At least one of the two end surfaces of the mixing drum (1) is provided as an end cover (11).

6. A vertical magnetic glue mixing device according to any one of claims 1 to 5, characterized in that: The base (4) is provided with a positioning groove (43), and the bottom of the mixing drum (1) is placed in the positioning groove (43) and fixed.

7. A vertical magnetic glue mixing device according to any one of claims 1 to 5, characterized in that: A rotating shaft is provided between the bottom of the mixing drum (1) and the base (4) to form a rotational connection.