A processing device

Abstract

The present invention discloses a processing equipment, including a frame, a material tray is mounted on one side of the frame; a material belt conveying mechanism, which is mounted on the frame and used to pull the material belt in the material tray forward; the material belt conveying mechanism is provided with a wheel group for driving the material belt forward; a waste material recovery mechanism, which is arranged on one side of the material belt conveying mechanism and used for the material belt coating and the winding of the material belt body; a material shaping mechanism, which is arranged on the side of the material belt conveying mechanism away from the waste material recovery mechanism; the material shaping mechanism includes a bending mechanism for bending the material in the material belt, and a cutting mechanism for separating the bent material from the material belt body; and a material transfer mechanism. The processing equipment designed with this structure can conveniently and efficiently complete the processing and transfer of materials, thereby effectively improving the processing efficiency of materials and greatly saving labor costs.

Description

Technical Field

[0001] The present invention relates to the technical field of mechanical equipment, and in particular to a processing equipment. Background Art

[0002] In the related art, due to the lack of relevant processing equipment, when installing the varistor, the two electrodes of the incoming varistor device are mostly manually operated. The two electrodes are first bent, and then the bent electrodes are cut, and finally manually inserted. This way of working makes the working efficiency extremely low, and the electrode processing consistency of the varistor is poor. During the insertion, it is very easy to cause product defects and the labor cost is extremely high. Summary of the invention

[0003] The object of the present invention is to provide a processing equipment with a high degree of automation, which can conveniently and efficiently complete the processing and transfer of materials, thereby effectively improving the processing efficiency of materials and greatly saving labor costs.

[0004] The invention adopts the following technical solutions:

[0005] A processing device, comprising:

[0006] A frame, with a material tray mounted on one side of the frame;

[0007] A material belt conveying mechanism is mounted on the frame and is used to pull the material belt in the material tray forward; the material belt conveying mechanism is provided with a wheel set for driving the material belt forward;

[0008] A waste material recovery mechanism, arranged on one side of the material belt conveying mechanism, for coating the material belt and rewinding the material belt body;

[0009] A material shaping mechanism is arranged on a side of the material belt conveying mechanism away from the waste material recycling mechanism; the material shaping mechanism includes a bending mechanism for bending the material in the material belt, and a cutting mechanism for separating the bent material from the material belt body;

[0010] The material transfer mechanism is mounted on one side of the material shaping mechanism and is used for transferring the material after being separated from the material belt body. The material transfer mechanism includes a multi-axis manipulator mounted above the frame and a grasping component fastened to the execution end of the multi-axis manipulator.

[0011] Among them, the grabbing assembly includes a mounting plate fastened to the executing end of the multi-axis manipulator, and a grabbing mechanism arranged at both ends of the mounting plate, and the two grabbing mechanisms each include a grabbing cylinder and a positioning member arranged between two clamping jaws of the grabbing cylinder, the opposite side walls of the positioning member are arranged opposite to the clamping jaws, and the opposite side walls of the positioning member are respectively provided with positioning grooves matching the material.

[0012] Among them, the strip conveying mechanism includes a first driving mechanism vertically installed on the frame, a driving wheel fastened to the driving end of the first driving mechanism, a driven wheel disposed opposite to the driving wheel, and a second driving mechanism for adjusting the gap between the driven wheel and the driving wheel. The second driving mechanism is fastened to the frame.

[0013] Among them, protrusions are circumferentially and uniformly distributed on the outer peripheral surface of the driving wheel, and the protrusions are matched with through holes uniformly distributed on the surface of the strip body.

[0014] Among them, two sets of strip conveying mechanisms are provided, and the part shaping mechanism is arranged between the two strip conveying mechanisms.

[0015] Among them, the part shaping mechanism includes a bending platform arranged on one side of the strip, a limiting block arranged in parallel and at an interval from the bending platform, and the bending mechanism and the cutting mechanism arranged on the side of the limiting block away from the bending platform.

[0016] Among them, the bending mechanism includes a cylinder installed on the frame, and a pushing block connected to the driving rod of the cylinder through a connecting block and used for pushing the part on the strip to be bent. The lower bottom surface of the pushing block is higher than the upper surface of the bending platform.

[0017] Among them, the cutting mechanism includes a cutting knife installed on the connecting block, and the limiting block is provided with a through hole that is slidably matched with the cutting knife.

[0018] Among them, the waste recycling mechanism includes a first winding mechanism installed on the frame for winding the strip with film, and a second winding mechanism adjacent to the first winding mechanism for winding the strip body after being separated from the part; both the first winding mechanism and the second winding mechanism include a motor vertically installed on the frame, and a winding reel connected to the driving end of the motor.

[0019] Among them, a guide roller is arranged on one side of the winding reel of the first winding mechanism to facilitate the separation of the strip with film from the strip body.

[0020] Beneficial effects of the present invention: The present invention provides a processing equipment, comprising: a frame, a material tray is mounted on one side of the frame; a material belt conveying mechanism, mounted on the frame and used for pulling the material belt in the material tray forward to feed it; the material belt conveying mechanism is provided with a wheel group for driving the material belt forward to feed it; a waste recovery mechanism, arranged on one side of the material belt conveying mechanism and used for coating the material belt and winding the material belt body; a material shaping mechanism, arranged on the side of the material belt conveying mechanism away from the waste recovery mechanism; the material shaping mechanism includes a bending mechanism for bending the material in the material belt, and a cutting mechanism for separating the bent material from the material belt body; a material transfer mechanism, mounted on one side of the material shaping mechanism and used for transferring the material after separation from the material belt body, the material transfer mechanism includes a multi-axis manipulator mounted above the frame, and a grabbing assembly fastened to the execution end of the multi-axis manipulator. The processing equipment with this structural design can conveniently and efficiently complete the processing and transfer of materials, thereby effectively improving the processing efficiency of materials and greatly saving labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is an axonometric diagram of a processing equipment of the present invention.

[0022] Figure 2 yes Figure 1 First axonometric view after removing the material transfer mechanism.

[0023] Figure 3 yes Figure 1 Second isometric view after removing the material transfer mechanism.

[0024] Figure 4 yes Figure 1 Axonometric view of the grab assembly in . DETAILED DESCRIPTION

[0025] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0026] Combination Figures 1 to 4As shown, this embodiment provides a processing device, including a frame 1, a material tray 2 mounted on one side of the frame 1, a waste material recovery mechanism 3 mounted on one end of the mounting platform of the frame 1, a material belt conveying mechanism 4 mounted in the middle of the mounting platform of the frame 1, a material shaping mechanism 5 arranged on one side of the material belt conveying mechanism 4, and a material transfer mechanism 6 mounted on the other end of the mounting platform of the frame 1. When the processing device is working, the material belt in the material tray 2 is guided to feed forward by the material belt conveying mechanism 4. In this process, the material belt coating and the material belt body are wound up by the waste material recovery mechanism 3, and the material parts are bent and separated from the material belt body by the material shaping mechanism 5. Finally, the material parts separated from the material belt body are transferred or installed by the material moving mechanism 6. Preferably, the material belt in the material tray 2 in this embodiment is set as a varistor material belt, and the material parts are varistor 7 to be plugged in. The above-mentioned operation method has a high degree of automation, is convenient and fast, saves time and effort, and the bending consistency of the varistor 7 is high, which can effectively improve the plug-in efficiency of the varistor 7.

[0027] Specifically, the material belt conveying mechanism 4 in this embodiment is mounted on the frame 1 and is used to pull the material belt in the material tray 2 forward; the material belt conveying mechanism 4 is provided with a wheel set for driving the material belt forward. More specifically, the material belt conveying mechanism 4 includes a first driving mechanism 41 vertically mounted on the frame 1, a driving wheel 42 fastened to the driving end of the first driving mechanism 41, a driven wheel 43 arranged opposite to the driving wheel 42, and a second driving mechanism 44 for adjusting the gap between the driven wheel 43 and the driving wheel 42, and the second driving mechanism 44 is fastened to the frame 1. Preferably, the first driving mechanism 41 in the present embodiment is a motor vertically mounted below the mounting platform of the frame 1, and the driving shaft of the motor is fastened to the driving wheel 42 pivotally connected to the upper surface of the mounting platform of the frame 1; the second driving mechanism 44 is a cylinder fastened to the mounting platform surface of the frame 1, and the driving rod of the cylinder is connected to the driven wheel 43 through a connecting piece, thereby driving the driven wheel 43 to adjust forward and backward, and cooperate with the driving wheel 42 to press the material belt.

[0028] Furthermore, in order to accurately control the feeding of the material strip, the outer circumference of the driving wheel 42 in this embodiment is uniformly distributed with protrusions 421, and the protrusions 421 cooperate with the through holes uniformly distributed on the surface of the material strip body. With this structural design, when the driving wheel 42 rotates with the driven wheel 43, the material strip can be accurately fed through the protrusions 421, thereby providing better protection for the bending and cutting of the material. In addition, the material strip in this embodiment is also pulled by the second winding mechanism 32 in the waste recovery mechanism 3.

[0029] In this embodiment, two sets of the tape conveying mechanism 4 designed with the above structure are provided. As a further preference, the component shaping mechanism 5 is arranged between two adjacent tape conveying mechanisms 4. Driven by the second winding mechanism 32, the tape feeds forward in cooperation with the two sets of tape conveying mechanisms 4, and sensors on both sides of the tape detect the position of the components on the tape, and then the detected signals are transmitted to the electric control device. Subsequently, the electric control device controls the feeding of the tape and the processing of the components on the tape body by the component shaping mechanism 5. The settings of the sensors and their corresponding electric control devices in this embodiment are relatively common in related equipment and will not be specifically described here.

[0030] More specifically, in this embodiment, the component shaping mechanism 5 is arranged on the side of the tape conveying mechanism 4 away from the waste recycling mechanism 3; the component shaping mechanism 5 includes a bending mechanism for bending the components in the tape and a cutting mechanism for separating the bent components from the tape body; the component shaping mechanism 5 includes a bending platform 51 arranged on one side of the tape, a limiting block 52 arranged in parallel and at an interval with the bending platform 51, and the bending mechanism and the cutting mechanism arranged on the side of the limiting block 52 away from the bending platform 51. The bending mechanism includes a cylinder 53 mounted on the frame 1 and a push block 55 connected to the driving rod of the cylinder 53 through a connecting block 54 for pushing the components on the tape to bend. The lower bottom surface of the push block 55 is higher than the upper surface of the bending platform 51. The cutting mechanism includes a cutting knife 56 mounted on the connecting block. The limiting block 52 is provided with a through hole that slidably cooperates with the cutting knife 56. Through the setting of the through hole, a good guiding effect is achieved on the cutting knife 56.

[0031] For the component shaping mechanism 5 designed with the above structure, a plurality of sensors for detecting the position of the components are mounted on the frame 1. When the sensors detect that the components are directly in front of the push block 55 and the cutting knife 56, the electric control device will control the motor driving the tape to feed to stop rotating, and then synchronously complete the bending and cutting of the components. After that, the component transfer mechanism 6 takes away the components, and then the tape continues to feed to enter the next cycle.

[0032] Furthermore, in this embodiment, the component transfer mechanism 6 is mounted on one side of the component shaping mechanism 5 and is used for transferring the components separated from the tape body. The component transfer mechanism 6 includes a multi-axis manipulator 61 mounted above the frame 1 and a grasping component 62 fastened to the execution end of the multi-axis manipulator 61.

[0033] Specifically, the grasping assembly 62 includes a mounting plate 621 fastened to the execution end of the multi-axis manipulator 61, and grasping mechanisms arranged at both ends of the mounting plate 621. Both of the grasping mechanisms include a grasping cylinder 631, and a positioning member 632 arranged between two clamping jaws 631a and 631b of the grasping cylinder 631. Opposite side walls of the positioning member 632 are arranged opposite to the clamping jaws 631a and 631b, and positioning grooves 6321 adapted to the workpiece are respectively arranged on opposite side walls of the positioning member 632. Preferably, the workpiece in this embodiment is a varistor 7. When the grasping assembly 62 designed with the above structure grasps the varistor 7, the positioning grooves 6321 on opposite side walls of the positioning member 632 can be matched with two electrodes of the varistor 7 through the action of the multi-axis manipulator 61, and then the two electrodes are clamped by the opposite clamping jaws 631a and 631b of the positioning member 632. Designed in this way, it can effectively avoid damage to the electrodes when the clamping jaws 631a and 631b grasp the varistor 7.

[0034] In addition, the waste recycling mechanism 3 in this embodiment is arranged on one side of the tape conveying mechanism 4 for the winding of the tape film and the tape body; specifically, the waste recycling mechanism 3 includes a first winding mechanism 31 erected on the frame 1 for winding the tape film, and a second winding mechanism 32 arranged adjacent to the first winding mechanism 31 for winding the tape body after being separated from the workpiece; the first winding mechanism 31 and the second winding mechanism 32 respectively include motors 311 and 321 vertically erected on the frame 1, and winding reels connected to the driving ends of the motors. In order to facilitate the separation of the tape film from the tape, a guide roller 33 for facilitating the separation of the tape film from the tape body is arranged on one side of the winding reel of the first winding mechanism 31 in this embodiment, so that the tape film is first separated from the tape, and then after the workpiece is separated from the tape body, the second winding mechanism 32 winds the tape body.

[0035] The technical principle of the present invention has been described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be construed as a limitation on the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific embodiments of the present invention without creative efforts, and these embodiments will fall within the protection scope of the present invention.

Claims

1. A processing equipment, It is characterized in that include: A frame, with a material tray mounted on one side of the frame; A material belt conveying mechanism is mounted on the frame and is used to pull the material belt in the material tray forward; the material belt conveying mechanism is provided with a wheel set for driving the material belt forward; A waste material recovery mechanism, arranged on one side of the material belt conveying mechanism, for coating the material belt and rewinding the material belt body; A material shaping mechanism is arranged on a side of the material belt conveying mechanism away from the waste material recycling mechanism; the material shaping mechanism includes a bending mechanism for bending the material in the material belt, and a cutting mechanism for separating the bent material from the material belt body; A material transfer mechanism, mounted on one side of the material shaping mechanism and used for transferring the material after being separated from the material belt body, the material transfer mechanism comprising a multi-axis manipulator mounted above the frame, and a gripping assembly fastened to the execution end of the multi-axis manipulator; The material belt conveying mechanism includes a first driving mechanism vertically mounted on the frame, a driving wheel fastened to the driving end of the first driving mechanism, a driven wheel arranged opposite to the driving wheel, and a second driving mechanism for adjusting the gap between the driven wheel and the driving wheel, wherein the second driving mechanism is fastened to the frame; The material shaping mechanism includes a bending platform arranged on one side of the material strip, a limit block arranged parallel to and spaced from the bending platform, and the bending mechanism and the cutting mechanism arranged on a side of the limit block away from the bending platform; The bending mechanism includes a cylinder mounted on the frame, and a push block connected to the driving rod of the cylinder through a connecting block and used to push the material on the material strip to bend, and the lower bottom surface of the push block is higher than the upper surface of the bending platform; The waste material recovery mechanism comprises a first winding mechanism mounted on a frame for winding up the material strip coating, and a second winding mechanism disposed adjacent to the first winding mechanism for winding up the material strip body after separation from the material piece; the first winding mechanism and the second winding mechanism both comprise a motor vertically mounted on the frame, and a material winding reel connected to a driving end of the motor; The material strip is a varistor material strip, and the material component is a varistor to be plugged in.

2. A processing device according to claim 1, It is characterized in that The grabbing assembly includes a mounting plate fastened to the executing end of the multi-axis manipulator, and grabbing mechanisms arranged at both ends of the mounting plate. The two grabbing mechanisms each include a grabbing cylinder and a positioning member arranged between two clamping jaws of the grabbing cylinder. The opposite side walls of the positioning member are arranged opposite to the clamping jaws, and the opposite side walls of the positioning member are respectively provided with positioning grooves matching the material.

3. A processing device according to claim 1, It is characterized in that The outer peripheral surface of the driving wheel is uniformly provided with protrusions in the circumferential direction, and the protrusions match with through holes uniformly distributed on the surface of the material belt body.

4. A processing device according to claim 3, It is characterized in that The material belt conveying mechanism is provided in two sets, and the material part shaping mechanism is provided between the two material belt conveying mechanisms.

5. A processing device according to claim 1, It is characterized in that the cutting mechanism includes a cutting knife mounted on the connecting block, and the limiting block is provided with a through hole that slidably cooperates with the cutting knife.

6. A processing device according to claim 5, It is characterized in that a guide roller for facilitating the separation of the film covering of the strip and the strip body is provided on one side of the winding reel of the first winding mechanism.

Images