Numerical control automatic colloidal particle dipping plastic machine
By designing a CNC automatic granule dip coating machine and adopting an automated process using robotic arms and cylinder propulsion devices, the granule production process is simplified, the ease of operation and automation level are improved, and the problem of complex production methods in existing technologies is solved.
Patent Information
- Application Number
- CN202010396163.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-05-12
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2040-05-12
AI Technical Summary
Existing methods for producing granules are complex and cannot meet the requirements of simple processes.
Design a CNC automatic dip coating machine for granules, including a first lifting support box, a heating device, a dip coating tank, and a second lifting support box. It adopts a robotic arm and a cylinder propulsion device to realize an automated dip coating process through preheating and reheating treatment.
It simplifies the granule production process, reduces labor intensity, and improves operational convenience and automation, showing good prospects for widespread application.
Smart Images

Figure CN111421698B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a CNC automatic dip-coating machine for granules. Background Technology
[0002] Existing PVC granules are small plastic particles obtained through mixing, extrusion, and cooling and cutting. Soft PVC granules are mixed with a foaming agent to form sheets, which are then foamed and molded into foam plastics. These foam plastics can be used to make sandals, insoles, slippers, and shock-absorbing packaging materials. This granule production method is relatively complex and cannot meet the demand for a simpler granule manufacturing process. Summary of the Invention
[0003] The purpose of this invention is to solve the problems mentioned in the background art and to provide a CNC automatic dip-coating machine for granules.
[0004] To solve the above-mentioned technical problems, the technical solution provided by the present invention is: a CNC automatic dip coating machine for granules, comprising a first lifting support housing, a heating device, a dip coating tank, and a second lifting support housing arranged in sequence;
[0005] The first lifting bracket is slidably mounted on the first lifting bracket housing, the first lifting bracket is provided with a first cylinder propulsion device at the bottom, and the first lifting bracket is provided with a first robotic arm.
[0006] The second lifting bracket is slidably mounted on the housing of the second lifting bracket, the bottom of the second lifting bracket is provided with a second cylinder propulsion device, the second lifting bracket is provided with a second robotic arm, and the second lifting bracket is located above the dip-coating tank;
[0007] The heating device consists of a top-down support leg, a preheating box, and a reheating box. A preheating conveying rail is horizontally installed through the preheating box, and a preheating conveying motor is installed on the preheating conveying rail. A reheating conveying rail is horizontally installed through the reheating box, and a reheating conveying motor is installed on the reheating conveying rail.
[0008] Both the preheating conveyor rail and the reheating conveyor rail are equipped with dip-coating frames, and multiple dip-coating rods are fixedly installed at the bottom of the dip-coating frames.
[0009] A granule receiving plate is fixedly installed on the side of the heating device between the preheating conveying rail and the reheating conveying rail.
[0010] The first lifting support chassis has an electrically connected control panel and power supply on its side. The reheating box has a granule removal robot on its side. The preheating box, reheating box, first cylinder propulsion device, second cylinder propulsion device, first robot, second robot, preheating conveyor motor, reheating conveyor motor, and granule removal robot are electrically connected to the control panel. The preheating box, reheating box, first cylinder propulsion device, second cylinder propulsion device, first robot, second robot, preheating conveyor motor, reheating conveyor motor, and granule removal robot are electrically connected to the power supply.
[0011] The advantages of this invention compared with the prior art are: reasonable structural design, which can save the process of granule production; the use of a control panel to regulate the entire process, which is convenient to use and operate; and the automated process, which can effectively reduce the workload. It has good prospects for promotion in the field of granule production. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of a CNC automatic granule dip coating machine according to the present invention.
[0013] As shown in the figure: 1. First lifting support housing, 2. Heating device, 3. Dipping tank, 4. Second lifting support housing, 5. First lifting support, 6. First cylinder propulsion device, 7. First robotic arm, 8. Second lifting support, 9. Second cylinder propulsion device, 10. Second robotic arm, 11. Support leg, 12. Preheating tank, 13. Reheating tank, 14. Preheating conveyor rail, 15. Preheating conveyor motor, 16. Reheating conveyor rail, 17. Reheating conveyor motor, 18. Dipping frame, 19. Dipping rod, 20. Plastic pellet receiving tray, 21. Control panel, 22. Power supply, 23. Plastic pellet disassembly robotic arm, 24. Plastic pellet. Detailed Implementation
[0014] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be given below with reference to the accompanying drawings.
[0015] Preferred embodiments of the invention are shown in the accompanying drawings. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a thorough and complete understanding of the disclosure of the invention.
[0016] Referring to the accompanying drawings, a CNC automatic granule dip coating machine includes a first lifting support housing 1, a heating device 2, a dip coating tank 3, and a second lifting support housing 4 arranged sequentially.
[0017] The first lifting bracket 5 is slidably mounted on the first lifting bracket housing 1, the first lifting bracket 5 is provided with a first cylinder propulsion device 6 at its bottom, and the first lifting bracket 5 is provided with a first robotic arm 7.
[0018] The second lifting bracket 8 is slidably mounted on the second lifting bracket housing 4. The second lifting bracket 8 is equipped with a second cylinder propulsion device 9 at its bottom. The second lifting bracket 8 is equipped with a second robotic arm 10. The second lifting bracket 8 is located above the dip-coating tank 3.
[0019] The heating device 2 consists of a support leg 11, a preheating box 12, and a reheating box 13. A preheating conveying rail 14 is horizontally arranged through the preheating box 12, and a preheating conveying motor 15 is arranged on the preheating conveying rail 14 for use. A reheating conveying rail 16 is horizontally arranged through the reheating box 13, and a reheating conveying motor 17 is arranged on the reheating conveying rail 16 for use.
[0020] Both the preheating conveyor rail 14 and the reheating conveyor rail 16 are equipped with dip-coating racks 18, and multiple dip-coating rods 19 are fixedly installed at the bottom of the dip-coating racks 18.
[0021] A granule receiving plate 20 is fixedly installed on the side of the heating device 2 between the preheating conveying rail 14 and the reheating conveying rail 16.
[0022] The first lifting support housing 1 is provided with an electrically connected control panel 21 and power supply 22 on its side. The reheating box 13 is provided with a granule removal robot 23 on its side. The preheating box 12, reheating box 13, first cylinder propulsion device 6, second cylinder propulsion device 9, first robot 7, second robot 10, preheating conveyor motor 15, reheating conveyor motor 17, and granule removal robot 23 are electrically connected to the control panel 21. The preheating box 12, reheating box 13, first cylinder propulsion device 6, second cylinder propulsion device 9, first robot 7, second robot 10, preheating conveyor motor 15, reheating conveyor motor 17, and granule removal robot 23 are electrically connected to the power supply 22.
[0023] In a specific implementation of this invention, the dip frame to be dipped on the preheating conveyor rail moves towards the preheating box under the drive of the preheating conveyor motor. After being heated in the preheating box, it is then conveyed out of the preheating box by the preheating conveyor rail. The control panel transmits a downward rotation signal to the second cylinder propulsion device, which drives the second lifting bracket to descend. The control panel controls the second robotic arm to work, clamping the dip frame to be dipped and placing it on the second lifting bracket. The second cylinder propulsion device continues to drive the second lifting bracket to descend, causing the bottom of the dip rod to be submerged in the dipping liquid in the dipping box. After a period of dipping, the control panel controls the second cylinder propulsion device to drive the second lifting bracket to rise to the reheating conveyor. The control panel controls the second robotic arm to hold the dipped frame after plastic coating and place it on the reheating conveyor rail. The reheating conveyor motor drives the reheating conveyor rail towards the first lifting bracket housing. After the dipped frame passes through the reheating box for reheating, it is conveyed out of the reheating box. Then, the plastic pellet removal robotic arm on the reheating box will remove the plastic pellets 24 from the dipped frame under the control of the control panel. After the plastic pellets are removed, the dipped frame will be held by the first robotic arm and placed on the first lifting bracket. The first cylinder propulsion device drives the first lifting bracket to descend to the height of the preheating conveyor rail. The first robotic arm places the dipped frame on the preheating conveyor rail as the dipped frame to be dipped.
[0024] The technical features of the above embodiments can be combined arbitrarily. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as the combination of these technical features does not contradict each other, it should be considered within the scope of this specification. The above embodiments only illustrate several implementation methods of the present invention, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of this patent should be determined by the appended claims.
Claims
1. A CNC automatic dip-coating machine for granules, characterized in that: It includes a first lifting support housing, a heating device, a dip-coating tank, and a second lifting support housing arranged in sequence; The first lifting bracket is slidably mounted on the first lifting bracket housing, the first lifting bracket is provided with a first cylinder propulsion device at the bottom, and the first lifting bracket is provided with a first robotic arm. The second lifting bracket is slidably mounted on the housing of the second lifting bracket, the bottom of the second lifting bracket is provided with a second cylinder propulsion device, the second lifting bracket is provided with a second robotic arm, and the second lifting bracket is located above the dip-coating tank; The heating device consists of a top-down support leg, a preheating box, and a reheating box. A preheating conveying rail is horizontally installed through the preheating box, and a preheating conveying motor is installed on the preheating conveying rail. A reheating conveying rail is horizontally installed through the reheating box, and a reheating conveying motor is installed on the reheating conveying rail. Both the preheating conveyor rail and the reheating conveyor rail are equipped with dip-coating racks, and multiple dip-coating rods are fixedly installed at the bottom of the dip-coating racks. A granule receiving plate is fixedly installed on the side of the heating device between the preheating conveying rail and the reheating conveying rail. The first lifting support chassis is equipped with an electrically connected control panel and power supply on its side. The reheating box is equipped with a granule removal robot on its side. The preheating box, reheating box, first cylinder propulsion device, second cylinder propulsion device, first robot, second robot, preheating conveyor motor, reheating conveyor motor, and granule removal robot are electrically connected to the control panel. The preheating box, reheating box, first cylinder propulsion device, second cylinder propulsion device, first robot, second robot, preheating conveyor motor, reheating conveyor motor, and granule removal robot are electrically connected to the power supply. The dip frame to be dipped on the preheating conveyor rail moves towards the preheating box under the drive of the preheating conveyor motor. After being heated in the preheating box, it is then conveyed out of the preheating box by the preheating conveyor rail. The control panel transmits a downward rotation signal to the second cylinder propulsion device, which drives the second lifting bracket to descend. The control panel controls the second robotic arm to work, clamping the dip frame to be dipped and placing it on the second lifting bracket. The second cylinder propulsion device continues to drive the second lifting bracket to descend, so that the bottom of the dip frame is submerged in the dipping liquid in the dipping box. After a period of dipping, the control panel controls the second cylinder propulsion device to drive the second lifting bracket to rise to the position of the reheating conveyor rail. The control panel controls the second robotic arm to hold the dip-coated frame and place it on the reheating conveyor rail. The reheating conveyor motor drives the reheating conveyor rail towards the direction of the first lifting bracket housing. After the dip-coated frame passes through the reheating box for reheating, it is conveyed out of the reheating box. Then, the granule removal robotic arm on the reheating box will remove the granules from the dip-coating rod under the control of the control panel. After the granules are removed, the dip-coated frame will be held by the first robotic arm and placed on the first lifting bracket. The first cylinder propulsion device drives the first lifting bracket to descend to the height of the preheating conveyor rail. The first robotic arm places the dip-coated frame on the preheating conveyor rail as the dip-coated frame to be dipped. The reheating chamber is located above the preheating chamber, and the reheating chamber and the preheating chamber are independent of each other.
Citation Information
Patent Citations
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