Parallel wheel reducer detection device

Through the parallel wheel reducer detection device, two servo motor-driven detection units are connected to the fixed frame to achieve parallel installation and center distance adjustment of the wheel reducer, solving the problem of no-load torque and rated load noise detection of the wheel reducer and simplifying the production and testing process.

CN111521393BActive Publication Date: 2025-09-12ZHEJIANG UNIV KUNSHAN INNOVATION INST
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Patent Information

Application Number
CN202010588813.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-06-24
Publication Date
2025-09-12
Estimated Expiration
2040-06-24

AI Technical Summary

Technical Problem

In the prior art, it is difficult to detect the no-load torque and noise under rated load of the wheel-side reducer, which makes the production and testing process complicated.

Method used

A parallel wheel reducer detection device is used, which is connected to the fixed frame through two servo motor-driven detection units to achieve parallel installation and center distance adjustment of the wheel reducers, simulate load testing, and detect no-load torque and noise under rated load.

Benefits of technology

It realizes the effective detection of the no-load torque and noise under rated load of the wheel-side reducer, simplifies the production and testing process, and solves the detection problem.

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Abstract

The present invention provides a parallel-type wheel-side reducer detection device, which includes: a first detection unit and a second detection unit used in conjunction with the first detection unit, the first detection unit and the second detection unit are connected by a fixed frame; the fixed frame includes: a first frame body, a second frame body, and a connecting component that connects the first and second frames and limits the assembly spacing between the first and second frames, the first detection unit is installed and fixed by the first frame body, and the second detection unit is installed and fixed by the second frame body, and each detection unit includes: a servo motor and a wheel hub. The present invention can detect the no-load torque and noise under rated load of the reducer. By installing two wheel-side reducers in parallel for detection, simulated load testing can be achieved, and the center distance can be adjusted at the same time. Noise and no-load torque can be tested at no-load, which solves the technical bottleneck of difficult and complex application scenarios in the production and testing of reducers.
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Description

Technical Field

[0001] The present invention relates to the technical field of planetary reducer detection, and in particular to a parallel wheel-side reducer detection device. Background Art

[0002] At present, wheel-side reducers are widely used. They have the advantages of light weight, large driving torque, high control precision, compact structure, low noise and high efficiency.

[0003] The no-load torque and noise level at rated load of a wheel reducer are important technical indicators in its application. Reducing these levels will be key factors in their application, and testing methods during the production of wheel reducers are particularly important. Therefore, it is necessary to propose a solution to facilitate the testing of the no-load torque and noise level at rated load of wheel reducers. Summary of the Invention

[0004] The present invention aims to provide a parallel-type wheel-end speed reducer detection device to overcome the deficiencies in the prior art.

[0005] In order to solve the above technical problems, the technical solution of the present invention is:

[0006] A parallel wheel-side reducer detection device comprises: a first detection unit and a second detection unit used in conjunction with the first detection unit, wherein the first detection unit and the second detection unit are connected via a fixing frame;

[0007] The fixed frame includes: a first frame, a second frame, and a connecting component that connects the first and second frames and limits the assembly distance between the first and second frames. The first detection unit is installed and fixed by the first frame, and the second detection unit is installed and fixed by the second frame. Any detection unit includes: a servo motor and a wheel hub. The servo motor can be connected to the wheel-side reducer being tested, and the wheel hub can be driven to pivot by the wheel-side reducer driven by the servo motor.

[0008] As an improvement to the parallel wheel-side reducer detection device of the present invention, the center distance between the first detection unit and the second detection unit is adjusted by the assembly distance between the first and second frames.

[0009] As an improvement to the parallel wheel-side reducer detection device of the present invention, the center distance is greater than or equal to the diameter of the wheel hub.

[0010] As an improvement to the parallel wheel-side reducer detection device of the present invention, the first detection unit further includes a hub rubber bag, and the hub rubber bag is coated on the circumferential surface of the hub of the first detection unit.

[0011] As an improvement to the parallel wheel-side reducer detection device of the present invention, the second detection unit further includes a hub rubber bag, and the hub rubber bag is coated on the circumferential surface of the hub of the second detection unit.

[0012] As an improvement to the parallel wheel-side reducer detection device of the present invention, the center distance between the first detection unit and the second detection unit is greater than or equal to the sum of the diameter of the wheel hub and the thickness of the wheel hub rubber coating.

[0013] As an improvement to the parallel wheel-side speed reducer detection device of the present invention, a first groove suitable for assembling a servo motor is formed on the first and second frames.

[0014] As an improvement to the parallel wheel-side reducer detection device of the present invention, a second groove suitable for assembling the wheel-side reducer to be tested is formed on the first and second frames. The second groove and the first groove are arranged in front and behind each other, and the two form a step structure.

[0015] As an improvement to the parallel wheel-side reducer detection device of the present invention, the connecting assembly includes a first connecting block and a second connecting block, the upper parts of the first frame and the second frame are detachably connected through the first connecting block, and the lower parts of the first frame and the second frame are detachably connected through the second connecting block.

[0016] As an improvement to the parallel wheel-side speed reducer detection device of the present invention, an assembly surface is formed on the side surface of the upper part and the lower part of any frame, and an assembly hole suitable for locking bolts is opened on the assembly surface.

[0017] Compared with the existing technology, the beneficial effects of the present invention are: the parallel wheel-side reducer detection device of the present invention can detect the no-load torque and noise under rated load of the reducer. By installing two wheel-side reducers in parallel for detection, simulated load testing can be achieved. At the same time, the center distance can be adjusted to test the noise and no-load torque at no load, which solves the difficult and complex application scenarios in the production and testing of reducers. Technical bottlenecks. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 It is a three-dimensional exploded schematic diagram of an embodiment of a parallel wheel-side reducer detection device of the present invention;

[0020] Figure 2for Figure 1 A three-dimensional enlarged schematic diagram of the first frame or the second frame. DETAILED DESCRIPTION

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] The present invention creatively detects two wheel-side reducers in parallel, and the two wheel-side reducers serve as the load of the other party, which satisfies the synchronous detection of the two wheel-side reducers and conveniently realizes the detection of the reducer's no-load torque and noise under rated load.

[0023] One embodiment of the present invention provides a parallel wheel-mounted reducer detection device comprising two detection units independently driven by servo motors, enabling simultaneous detection of two wheel-mounted reducers. During detection, the two rubber-coated wheels contact each other, creating friction during movement. By adjusting the mounting distance between the two wheel-mounted reducers, friction can be eliminated, enabling detection of the reducers' no-load torque and noise under rated load.

[0024] like Figure 1 As shown, the parallel wheel-side reducer detection device of this embodiment includes: a first detection unit 1 and a second detection unit 2 used in conjunction with the first detection unit 1, and the first detection unit 1 and the second detection unit 2 are connected through a fixing frame 3.

[0025] The fixing bracket 3 is used to realize the connection between the first detection unit 1 and the second detection unit 2, so as to realize parallel detection of the two wheel-side reducers.

[0026] The fixing frame 3 includes a first frame body 31, a second frame body 32, and a connecting assembly 33 that connects the first and second frames 31, 32 and defines the assembly spacing between the first and second frames 31, 32. Thus, by selecting an appropriate connecting assembly 33, the assembly spacing between the first and second frames 31, 32 can be flexibly adjusted.

[0027] In one embodiment, the connection assembly 33 includes a first connection block 331 and a second connection block 332. The upper portions of the first and second frames 31, 32 are detachably connected via the first connection block 331, and the lower portions of the first and second frames 31, 32 are detachably connected via the second connection block 332. By selecting the appropriate sizes of the first and second connection blocks 331, 332, the assembly spacing between the first and second frames 31, 32 can be controlled, thereby adjusting the center-to-center spacing between the first and second detection units 1, 2.

[0028] Accordingly, the upper and lower sides of each frame body are formed with mounting surfaces, each with mounting holes suitable for bolting. Thus, the upper portions of the first and second frames 31, 32 are bolted to the first connecting block 331 via a set of bolts, while the lower portions of the first and second frames 31, 32 are bolted to the second connecting block 332 via another set of bolts.

[0029] like Figure 2 As shown, in order to facilitate the installation and fixation of the first detection unit 1 and the second detection unit 2, a first groove 311 suitable for assembling the servo motors in the first detection unit 1 and the second detection unit 2 is formed on the first and second frames 31 and 32. At the same time, in order to facilitate the installation and fixation of the wheel-side reducer A to be tested, a second groove 312 suitable for assembling the wheel-side reducer A to be tested is also formed on the first and second frames 31 and 32. At this time, the second groove 312 and the first groove 311 are arranged front and back, and the two form a step structure. In this way, the assembly and fixation of the two are facilitated when the servo motor drives the wheel-side reducer. The above-mentioned first groove 311 can be a square groove, and the second groove 312 can be a circular groove.

[0030] The first detection unit 1 and the second detection unit 2 are used together to perform synchronous detection on two wheel-side reducers. The first detection unit 1 is mounted and fixed by the first frame 31, and the second detection unit 2 is mounted and fixed by the second frame 32. Any detection unit 1 or 2 includes: a servo motor 11 and a wheel hub 12. The servo motor 11 can be connected to the wheel-side reducer A to be tested, and the wheel hub 12 can be driven by the wheel-side reducer driven by the servo motor 11 to pivot. In order to facilitate the transmission connection between the servo motor 11 and the wheel-side reducer A to be tested, the two are matched through a flange structure.

[0031] As described above, by selecting a suitable connecting component 33, the assembly spacing between the first and second frames 31 and 32 can be flexibly adjusted, and the center spacing between the first detection unit 1 and the second detection unit 2 is adjusted by the assembly spacing between the first and second frames 31 and 32. That is, by changing the center spacing, the wheel hub 12 driven by the wheel-side reducer can interact with each other to simulate the radial load in the wheel hub 12 in actual working conditions. By increasing the center distance, the wheel hub 12 driven by the wheel-side reducer can be disengaged and become two independent units. By adjusting the speed of the servo motor 11, the operating noise of the drive unit at different speeds can be tested. Accordingly, the center distance is greater than or equal to the diameter of the wheel hub 12.

[0032] In addition, the circumferential surface of the wheel hub 12 can also be coated with a colloid. In this case, the first detection unit 1 includes a wheel hub rubber coating 13, which is coated on the circumferential surface of the wheel hub 12 of the first detection unit 1. The second detection unit 2 includes a wheel hub rubber coating 13, which is coated on the circumferential surface of the wheel hub 12 of the second detection unit. In one embodiment, the wheel hub rubber coating 13 is made of polyurethane, a material with high hardness and wear resistance. In this case, the center distance between the first detection unit 1 and the second detection unit 2 is greater than or equal to the sum of the diameter of the wheel hub 12 and the thickness of the wheel hub rubber coating 13.

[0033] To sum up, the parallel wheel-side reducer detection device of the present invention can detect the no-load torque and noise under rated load of the reducer. By installing two wheel-side reducers in parallel for detection, simulated load testing can be achieved. At the same time, the center distance can be adjusted to test the noise and no-load torque at no load, which solves the difficult and complex application scenarios in the production and testing of reducers. Technical bottlenecks.

[0034] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0035] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A parallel wheel reducer detection device, characterized in that: The parallel wheel-side reducer detection device includes: a first detection unit and a second detection unit used in conjunction with the first detection unit, wherein the first detection unit and the second detection unit are connected via a fixing frame; The fixing frame includes: a first frame, a second frame, and a connecting component connecting the first and second frames and defining an assembly spacing between the first and second frames; the first detection unit is mounted and fixed by the first frame, and the second detection unit is mounted and fixed by the second frame; any detection unit includes: a servo motor and a wheel hub; the servo motor can be connected to a wheel-side reducer to be tested, and the wheel hub can be driven by the wheel-side reducer driven by the servo motor to pivot; The center distance between the first detection unit and the second detection unit is adjusted by the assembly distance between the first and second frames.

2. The parallel wheel reducer detection device according to claim 1, characterized in that: The center distance is greater than or equal to the diameter of the hub.

3. The parallel wheel reducer detection device according to claim 1, characterized in that: The first detection unit further includes a hub rubber bag, and the hub rubber bag is coated on the circumferential surface of the hub of the first detection unit.

4. The parallel wheel reducer detection device according to claim 1 or 3, characterized in that: The second detection unit further includes a hub rubber bag, and the hub rubber bag is coated on the circumferential surface of the hub of the second detection unit.

5. The parallel wheel reducer detection device according to claim 4, characterized in that: The center distance between the first detection unit and the second detection unit is greater than or equal to the sum of the diameter of the wheel hub and the thickness of the wheel hub rubber lagging.

6. The parallel wheel reducer detection device according to claim 1, characterized in that: The first and second frames are formed with first grooves suitable for assembling the servo motor.

7. The parallel wheel reducer detection device according to claim 6, characterized in that: The first and second frames are further provided with second grooves suitable for assembling the wheel-side reducer to be tested. The second grooves and the first grooves are arranged front and back and form a step structure.

8. The parallel wheel reducer detection device according to claim 1, characterized in that: The connecting assembly includes a first connecting block and a second connecting block. The upper parts of the first frame and the second frame are detachably connected via the first connecting block, and the lower parts of the first frame and the second frame are detachably connected via the second connecting block.

9. The parallel wheel reducer detection device according to claim 8, characterized in that: The side surfaces of the upper and lower parts of any frame are formed with assembly surfaces, and the assembly surfaces are provided with assembly holes suitable for locking bolts.

Citation Information

Patent Citations

  • Vehicle hub reduction gear test device

    CN201749025U

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