A new type of electrical control cabinet

By adopting a fast assembleable frame structure and sheet metal shell design, combined with reinforcement rods and reinforcement grid panels, the problems of long production cycle and structural strengthening difficulties in existing electrical control cabinets are solved, rapid assembly and structural strength improvement are achieved, and production efficiency and safety performance are improved.

CN112566415BActive Publication Date: 2025-04-04JIAXING JIAYU PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202011445972.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-09
Publication Date
2025-04-04
Estimated Expiration
2040-12-09

AI Technical Summary

Technical Problem

The existing electrical control cabinet has a long production cycle and a lot of waste during the production process, making it difficult to quickly respond to changes in market demand. The different specifications of electrical cabinets lead to different loadings of internal components, and it is difficult to handle the structure when assembling larger volume cabinets.

Method used

It adopts a quickly assembled frame structure and sheet metal shell design. The frame structure is connected by four columns, upper frame and lower frame through structural rods and screws. The sheet metal shell is connected by the sheet metal unit through screws to the structural rods, adding reinforcement rods and reinforcement grids to improve structural strength.

Benefits of technology

It realizes rapid assembly and structural strengthening of electrical control cabinets, shortens production cycles, improves production efficiency and safety performance, and avoids the impact of concentrated rush work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a novel electric control cabinet, comprising a frame structure, a sheet metal shell and a cabinet door, wherein the frame structure comprises four columns, an upper frame and a lower frame, wherein the columns, the upper frame and the lower frame are respectively formed by connecting a plurality of structural rods in sequence through screws, the sheet metal shell comprises a plurality of sheet metal units, the sheet metal units are connected to the structural rods through screws, the cabinet door is connected to the frame structure through a plurality of hinges, the hinges are connected to the frame structure, and the hinges are connected to the cabinet door through screws, all the screws are located inside the electric control cabinet, a reinforcing rod is installed inside the structural rod, and a reinforcing grid plate is provided inside the sheet metal unit. The electric control cabinet of the invention can be quickly assembled to form a control cabinet of any size, and the frame structure and the sheet metal shell can be conveniently reinforced respectively, thereby improving the production efficiency of the electric control cabinet, and the electric control cabinet is not easily disassembled and damaged.
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Description

Technical Field

[0001] The invention belongs to the technical field of electrical appliance control cabinets, and in particular relates to a novel electrical appliance control cabinet. Background Art

[0002] A large number of electrical control components are installed inside the control cabinet. Existing control cabinets are generally designed by manufacturers according to customer needs, and then the frame structure and sheet metal parts are processed and assembled. This kind of customized control cabinet has a long production cycle, a lot of waste is generated during the production process, and there is often a phenomenon of concentrated rush to meet the deadline. In order to better arrange production and optimize product structure configuration, control cabinet manufacturers need to produce a batch of universal control cabinets of the same specifications according to market demand to cope with the sudden outbreak of order demand. When these control cabinets can be used for new orders, they only need to be simply reprocessed or assembled to shorten the delivery cycle and improve production efficiency. Designing a control cabinet that can be quickly assembled and can be formed into different sizes can solve the above problems, but the different specifications of the electrical cabinets mean different loading amounts of electrical control components inside them. To assemble larger electrical cabinets, it is necessary to strengthen their structure to meet the final design needs. Summary of the invention

[0003] In order to solve the above technical problems, the technical solution adopted by the present invention is: a new type of electrical control cabinet, including a frame structure, a sheet metal shell and a cabinet door, the frame structure includes four columns, an upper frame and a lower frame, the columns are composed of a plurality of structural rods connected in sequence by screws, the upper frame is composed of a plurality of structural rods connected by screws, the lower frame is composed of a plurality of structural rods connected by screws, the sheet metal shell includes a plurality of sheet metal units, the sheet metal units are connected to the structural rods by screws, the cabinet door is connected to the frame structure by a plurality of hinges, the hinges and the frame structure, the hinges and the cabinet door are respectively connected by screws Connection, all the screws are located inside the electrical control cabinet, the structural rod includes an upper side plate, an outer side plate and a lower side plate which are vertically connected in sequence, the upper side plate is located directly above the lower side plate, both ends of the structural rod include end plates respectively, the end plates are vertically connected to the upper side plate, the outer side plate and the lower side plate respectively, the end plates are also vertically connected to the mounting plate, the upper side of the mounting plate is vertically connected to the upper side plate, the lower side of the mounting plate is vertically connected to the lower side plate, a number of screw holes for screws to pass through are respectively provided on the two ends of the upper side plate, the two ends of the lower side plate, the end plate and the mounting plate, a reinforcing rod is installed in the structural rod, and a reinforcing mesh plate is provided on the inner side of the sheet metal unit.

[0004] As a preferred embodiment of the above technical solution, the sheet metal unit includes a sheet metal body, and the four corners of the sheet metal body are respectively provided with right-angle connecting plates. The right-angle mounting plate includes two connecting plates that are perpendicular to each other and vertically connected to the sheet metal body, and the connecting plates are respectively provided with a plurality of screw holes for screws to pass through.

[0005] As a preferred embodiment of the above technical solution, the inner surface of the sheet metal unit is provided with protrusions formed by stamping, and the protrusions have a regular shape and are evenly spaced on the inner surface of the sheet metal unit.

[0006] As a preferred embodiment of the above technical solution, the reinforcing mesh plate is detachably clamped between the connecting plates, and a plurality of mesh holes are provided on the reinforcing mesh plate, the shape of the mesh holes matches the shape of the protrusions, the mesh holes correspond to the protrusions one by one, and the protrusions are inserted into the corresponding mesh holes.

[0007] As a preferred embodiment of the above technical solution, the screw hole on the connecting plate that is closest to the inner side surface of the sheet metal unit is set as an inner screw hole, and the reinforcing grid plate is located between the sheet metal unit and the inner screw hole.

[0008] As a preferred embodiment of the above technical solution, the protrusion is circular, square or diamond-shaped.

[0009] As a preferred embodiment of the above technical solution, the reinforcing rod is composed of two cross-connected connecting plates.

[0010] As a preferred embodiment of the above technical solution, support plates are respectively provided on both sides of the connecting plate. When the reinforcing rod is installed in the structural rod, the support plates are respectively in contact with the inner side of the upper plate or the inner side of the lower plate in the structural rod, and the connecting plates are respectively parallel to the diagonals of the structural rod.

[0011] As a preferred embodiment of the above technical solution, the reinforcing rod is installed in the structural rod by means of a plurality of screws, a plurality of screw holes for the screws to pass through are respectively provided on the supporting plate, and a plurality of screw holes for the screws to pass through are respectively provided on the upper side plate and the lower side plate.

[0012] As a preferred embodiment of the above technical solution, there are two cabinet doors, which are respectively installed on adjacent columns, and the two cabinet doors are connected by a door lock.

[0013] The beneficial effects of the present invention are as follows: the electrical control cabinet of the present invention can be quickly assembled to form a control cabinet of any size, and the frame structure and the sheet metal shell can be conveniently reinforced, thereby improving the production efficiency of the electrical control cabinet. The structural rods, sheet metal units, reinforcement rods, reinforcement grid plates, etc. can be produced and prepared in advance, thereby avoiding the impact of concentrated rush work on the production cycle. At the same time, the electrical control cabinet is not easily disassembled and damaged, thereby improving the safety performance and service life of the electrical control cabinet. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the present invention;

[0015] Figure 2 It is a partial structural schematic diagram of the present invention;

[0016] Figure 3 It is a structural diagram of the frame structure;

[0017] Figure 4 It is a schematic diagram of the structure of the structural rod;

[0018] Figure 5 is a schematic cross-sectional view of a structural rod;

[0019] Figure 6 It is a structural diagram of the sheet metal unit. DETAILED DESCRIPTION

[0020] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] like Figure 1-6As shown, a novel electrical control cabinet includes a frame structure 100, a sheet metal shell 200 and a cabinet door 300. The frame structure 100 includes four columns 101, an upper frame 102 and a lower frame 103. The columns 101 are composed of a plurality of structural rods 104 connected in sequence by screws. The upper frame 102 is composed of a plurality of structural rods 104 connected by screws. The lower frame 103 is composed of a plurality of structural rods 104 connected by screws. The sheet metal shell 200 includes a plurality of sheet metal units 201. The sheet metal units 201 are connected to the structural rods 104 by screws. The cabinet door 300 is connected to the frame structure 100 by a plurality of hinges. The hinges are connected to the frame structure 100 and the hinges are connected to the cabinet door 300 by screws respectively. All the screws are located inside the electrical control cabinet. The structural rod 104 includes an upper side plate 105, an outer side plate 106 and a lower side plate 107 which are connected vertically in sequence. The upper side plate 105 is located directly above the lower side plate 107. The two ends of the structural rod 104 include end plates 108, which are respectively vertically connected to the upper side plate 105, the outer side plate 106 and the lower side plate 107. The end plate 108 is also vertically connected to a mounting plate 109, the upper side of the mounting plate 109 is vertically connected to the upper side plate 105, and the lower side of the mounting plate 109 is vertically connected to the lower side plate 107. The two ends of the upper side plate 105, the two ends of the lower side plate 107, the end plate 108 and the mounting plate 109 are respectively provided with a plurality of screw holes 110 for screws to pass through. A reinforcing rod 111 is installed in the structural rod 104, and a reinforcing grid plate 202 is provided on the inner side of the sheet metal unit 201. When the frame structure 100 is assembled, the outer side plate 106 faces outward. The two ends of the structural rod 104 are provided with screw holes 110 on four surfaces, providing linear connection and vertical connection in three directions for selection. The structural rods 104 are of equal length and the same structure, and can be processed and produced in advance, and the sheet metal unit 201 can be processed as needed. This shortens the production cycle of the entire electrical control cabinet.

[0024] Furthermore, the sheet metal unit 201 includes a sheet metal body, and the four corners of the sheet metal body are respectively provided with right-angle connection plates. The right-angle mounting plates include two connection plates 203 that are perpendicular to each other and vertically connected to the sheet metal body, and the connection plates 203 are respectively provided with a plurality of screw holes 110 for screws to pass through. The screw holes 110 on the connection plates 203 correspond to the screw holes 110 on one side of one end of the structural rod 104 and are connected by screws. The connection plates 203 that are not close to the structural rod 104 are connected to the connection plates 203 of the adjacent sheet metal units 201 by screws. In this way, a fixed connection can be formed between the sheet metal units 201, and the four corners of all the sheet metal units 201 can be fixed, thereby improving the structural strength of the sheet metal shell 200, and some sheet metal units 201 can also be pre-produced and stocked according to the set size.

[0025] Furthermore, the inner surface of the sheet metal unit 201 is provided with protrusions 204 formed by stamping. The protrusions 204 have a regular shape and are evenly spaced on the inner surface of the sheet metal unit 201, so that the sheet metal unit 201 can further improve the structural strength and obtain better deformation resistance.

[0026] Furthermore, the reinforcing mesh plate 202 is detachably clamped between all the connecting plates 203 , and a plurality of mesh holes are provided on the reinforcing mesh plate 202 , the shape of the mesh holes matches the shape of the protrusions 204 , the mesh holes correspond to the protrusions 204 one by one, and the protrusions 204 are inserted into the corresponding mesh holes.

[0027] Furthermore, the screw hole on the connecting plate 203 that is closest to the inner side surface of the sheet metal unit 201 is set as an inner screw hole 205, and the reinforcing mesh plate 202 is located between the sheet metal unit 201 and the inner screw hole 205. The reinforcing mesh plate 202 is used to further strengthen the structural strength of the sheet metal unit 201. After the sheet metal unit 201 is installed on the frame structure 100 by screws, the reinforcing mesh plate 202 is sandwiched between the screws and the sheet metal unit 201, and the structural strength of the sheet metal housing 200 is improved through the cooperation between the protrusion 204 and the mesh. In this way, the sheet metal unit 201 can be made of a lower cost and thinner material.

[0028] Furthermore, the protrusion 204 is circular, square or diamond-shaped.

[0029] Furthermore, the reinforcing rod 111 is composed of two cross-connected connecting pieces 112 .

[0030] Furthermore, support plates 113 are respectively provided on both sides of the connecting plate 112. When the reinforcing rod 111 is installed in the structural rod 104, the support plates 113 are respectively in contact with the inner side of the upper plate 105 or the inner side of the lower plate 107 in the structural rod 104, and the connecting plates 112 are respectively parallel to the diagonals of the structural rod 104.

[0031] Furthermore, the reinforcing rod 111 is installed in the structural rod 104 by means of a plurality of screws, the supporting plate 113 is provided with a plurality of screw holes 110 for the screws to pass through, and the upper side plate 105 and the lower side plate 107 are provided with a plurality of screw holes 110 for the screws to pass through.

[0032] Furthermore, there are two cabinet doors 300 , which are respectively installed on adjacent columns 101 , and the two cabinet doors 300 are connected via a door lock.

[0033] It is worth mentioning that the technical features such as screws involved in the patent application of this invention should be regarded as prior art. The specific structure, working principle and possible control method and spatial layout method of these technical features can be selected by conventional methods in the field, and should not be regarded as the inventive point of this patent. This patent will not be further elaborated.

[0034] The preferred specific embodiments of the present invention are described in detail above. It should be understood that ordinary technicians in this field can make many modifications and changes based on the concept of the present invention without creative work. Therefore, all technical solutions that can be obtained by technicians in this technical field through logical analysis, reasoning or limited experiments based on the concept of the present invention on the basis of the existing technology should be within the scope of protection determined by the claims.

Claims

1. A new type of electrical control cabinet, characterized in that: The cabinet comprises a frame structure, a sheet metal shell and a cabinet door, wherein the frame structure comprises four columns, an upper frame and a lower frame, wherein the columns are formed by a plurality of structural rods connected in sequence by screws, the upper frame is formed by a plurality of structural rods connected by screws, the lower frame is formed by a plurality of structural rods connected by screws, the sheet metal shell comprises a plurality of sheet metal units, the sheet metal units are connected to the structural rods by screws, the cabinet door is connected to the frame structure by a plurality of hinges, the hinges are connected to the frame structure, the hinges are connected to the cabinet door by screws respectively, all the screws are located inside the electrical control cabinet, the structural rod comprises an upper side plate, an outer side plate and a lower side plate which are connected vertically in sequence, the upper side plate is located directly above the lower side plate, and the two sides of the structural rod are connected to the upper side plate. The ends respectively include end plates, which are respectively vertically connected to the upper side plate, the outer side plate and the lower side plate, and the end plates are also vertically connected to the mounting plates, the upper side of the mounting plates is vertically connected to the upper side plate, and the lower side of the mounting plates is vertically connected to the lower side plate, and the two ends of the upper side plate, the two ends of the lower side plate, the end plates and the mounting plates are respectively provided with a number of screw holes for screws to pass through, a reinforcement rod is installed in the structural rod, a reinforcement grid plate is provided on the inner side of the sheet metal unit, the sheet metal unit includes a sheet metal body, and right-angle connecting plates are respectively provided at the four corners of the sheet metal body, the right-angle mounting plate includes two connecting plates which are perpendicular to each other and vertically connected to the sheet metal body, and a number of screw holes for screws to pass through are respectively provided on the connecting plates, and the reinforcement rod is composed of two cross-connected connecting plates.

2. The novel electrical control cabinet as claimed in claim 1 is characterized in that: The inner surface of the sheet metal unit is provided with protrusions formed by stamping, the protrusions have a regular shape and are evenly spaced and arranged on the inner surface of the sheet metal unit.

3. The novel electrical control cabinet as claimed in claim 2 is characterized in that: The reinforcing mesh plate is detachably clamped between the connecting plates. The reinforcing mesh plate is provided with a plurality of mesh holes, the shapes of the mesh holes match the shapes of the protrusions, the mesh holes correspond to the protrusions one by one, and the protrusions are inserted into the corresponding mesh holes.

4. The novel electrical control cabinet as claimed in claim 3 is characterized in that: The screw hole on the connecting plate that is closest to the inner side surface of the sheet metal unit is set as an inner screw hole, and the reinforcing grid plate is located between the sheet metal unit and the inner screw hole.

5. The novel electrical control cabinet as claimed in claim 4 is characterized in that: The protrusion is circular, square or diamond-shaped.

6. The novel electrical control cabinet as claimed in claim 1, characterized in that: Support plates are respectively provided on both sides of the connecting plate. When the reinforcing rod is installed in the structural rod, the support plates are respectively in contact with the inner side of the upper plate or the inner side of the lower plate in the structural rod, and the connecting plates are respectively parallel to the diagonal lines of the structural rod.

7. The novel electrical control cabinet as claimed in claim 6, characterized in that: The reinforcing rod is installed in the structural rod by a plurality of screws, the supporting plate is respectively provided with a plurality of screw holes for the screws to pass through, and the upper side plate and the lower side plate are respectively provided with a plurality of screw holes for the screws to pass through.

8. The novel electrical control cabinet as claimed in claim 7, characterized in that: There are two cabinet doors, which are respectively installed on adjacent columns and are connected by a door lock.

Citation Information

Patent Citations

  • Novel electric appliance control cabinet

    CN213847242U