An air switch detection device and an air switch life tester
By designing an air switch detection device driven by elastic components, the problems of complex structure, high cost and low testing efficiency in the prior art are solved, and an efficient and low-cost solution for air switch detection is realized.
Patent Information
- Application Number
- CN202011564223.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-25
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2040-12-25
AI Technical Summary
The existing air switch detection devices have complex structures, high cost and low testing efficiency, making them difficult to meet the efficient detection requirements for air switch opening and closing performance.
An air switch detection device is designed, and the first driving member is used to drive the elastic member. The elastic member drives the first push plate to push the air switch upwardly arcuate, so that it is in a closed state, and the on-off performance is recorded through the detection device. Then the second driving member drives the air switch in an off state, and the test is repeated to improve efficiency.
The structure of the air switch detection device is simple and stable, reducing cost and improving testing efficiency by optimizing the driving structure.
Smart Images

Figure CN112782573B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of testing instruments, and in particular to an air switch detection device and an air switch life tester. Background Art
[0002] The air switch is a very important electrical appliance in the low-voltage power distribution network and electric traction system. It integrates control and multiple protection functions. In addition to completing the contact and disconnection of the circuit, it can also protect the circuit or electrical equipment from short circuit, severe overload and undervoltage, etc., and can also be used to start the motor infrequently; but before the air switch is officially put on the market, it is necessary to test its opening and closing to determine the on-off performance of the contacts. The existing air switch detection is shown in patent CN201620798640.6. The patent specification states that the air switch is closed or disconnected by turning the motor. The structure is complex, the cost is high, and the testing efficiency is low. Summary of the invention
[0003] Based on the above, the purpose of the present invention is to provide an air switch detection device and an air switch life tester, which have a simple and stable structure, low cost and high testing efficiency.
[0004] To achieve the above object, the present invention adopts the following technical solutions:
[0005] In one aspect, the present invention provides an air switch detection device, comprising:
[0006] a first drive component;
[0007] A first toggle component, disposed at an output end of the first driving component, and used to toggle the air switch;
[0008] a second driving component;
[0009] A second toggle component, disposed at the output end of the second driving component, for toggling the air switch;
[0010] The detection device is connected to the air switch and is used to detect the on-off performance of the air switch when it is closed or open;
[0011] The first shifting component includes an elastic component and a first push plate, the output end of the first driving component is connected to the elastic component, the elastic component is connected to the first push plate, and the elastic component has elastic force along the first direction and the second direction.
[0012] Preferably, the elastic component is a "Z"-shaped spring piece, the top of the "Z"-shaped spring piece is connected to the first push plate, and the bottom is connected to the output end of the first driving component.
[0013] Preferably, one end of the first push plate away from the elastic component is in the form of an arc surface, and the arc surface faces the air switch.
[0014] In another aspect, the present invention provides an air switch life tester, comprising:
[0015] Machine;
[0016] A clamping assembly, arranged on the machine platform, and used for clamping the bottom of the air switch;
[0017] A lifting frame, arranged on the machine platform;
[0018] The detection device is arranged on the machine platform, and the detection device is the air switch detection device mentioned above.
[0019] Preferably, the first driving component and the second driving component are both arranged at an output end of the lifting frame, so that the heights of the first driving component and the second driving component can be adjusted through the lifting frame.
[0020] Preferably, the lifting frame comprises:
[0021] A gantry frame is fixed on the machine platform;
[0022] A lifting screw rod is vertically threadedly connected to the gantry;
[0023] A connecting plate, the bottom end of the lifting screw is rotatably connected to the connecting plate, and the first driving component and the second driving component are fixed to the connecting plate.
[0024] Preferably, a rotating wheel disc is fixedly connected to the top end of the lifting screw, and the rotating wheel disc is coaxial with the lifting screw rod.
[0025] Preferably, the first driving component comprises a first mounting plate, a first cylinder and a first connecting block, the first mounting plate is fixedly connected to the bottom of one side of the connecting plate, the first cylinder is arranged on the first mounting plate, the output end of the first cylinder is connected to the first connecting block, and the first connecting block is connected to the elastic component;
[0026] The second driving component includes a second mounting plate, a second cylinder and a second connecting block. The second mounting plate is fixedly connected to the top of the other side of the connecting plate. The second cylinder is arranged on the second mounting plate. The output end of the second cylinder is connected to the second connecting block. The second connecting block is connected to the second toggle component.
[0027] Preferably, the clamping assembly comprises a base for placing the air switch, a quick clamp is mounted on the base, and the quick clamp is connected to a clamping block.
[0028] Preferably, a gasket for increasing the friction force is provided on the side of the clamping block away from the quick clamp.
[0029] As is well known, the switch for closing and opening an air switch is arc-shaped. Usually, it is closed by flicking upward in an arc and opened by flicking downward in an arc. When flicking upward in an arc, a relatively large force is required. When flicking downward, only a gentle push is needed, and under the action of the spring inside the air switch, it will be easily disconnected. The present invention provides an air switch detection device and an air switch life tester. The elastic member is driven by the first driving member, and the first push plate is driven by the elastic member. Then, the first push plate pushes the air switch to move upward in an arc, so that the air switch is in a closed state. Since the elastic member has elastic forces in the first direction and the second direction, the first push plate will not get stuck on the arc surface of the air switch, and will push the air switch upward along the arc surface, so that the air switch rotates upward along the arc surface to be in a closed state. The detection device will record the on-off performance of the air switch. Then, the second driving member drives the second flicking member to push the air switch, and the air switch rotates downward along the arc surface under the action of its internal spring, so that the air switch is in an open state. The detection device records the on-off performance of the air switch again to complete a complete test, and then repeats the test in a cycle. The air switch detection device and the air switch life tester provided by the present invention are simpler and more stable than the existing ones, and the manufacturing cost is low. During the test, the test efficiency is improved by the driving of the first driving member and the second driving member. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments of the present invention. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained according to the content of the embodiments of the present invention and these drawings without creative efforts.
[0031] Figure 1 It is a schematic structural diagram of the air switch detection device according to Embodiment 1 of the present invention;
[0032] Figure 2 It is a schematic structural diagram of the air switch life tester according to Embodiment 2 of the present invention;
[0033] Figure 3 It is a schematic structural diagram of the air switch life tester according to Embodiment 2 of the present invention from another view;
[0034] Figure 4 For Figure 2 the enlarged structural diagram at A;
[0035] Figure 5It is a schematic structural diagram of a clamping assembly according to a second embodiment of the present invention.
[0036] In the figure:
[0037] X, first direction; Y, second direction;
[0038] 100. air switch; 1. first toggle member; 11. first push plate; 12. elastic member;
[0039] 200, first driving component; 201, first mounting plate; 202, first cylinder; 203, first connecting block;
[0040] 300, second driving component; 301, second mounting plate; 302, second cylinder; 303, second connecting block; 3, second shifting component;
[0041] 400, testing equipment; 401, indicator light;
[0042] 5. Lifting frame; 51. Gantry; 52. Lifting screw; 53. Connecting plate; 54. Rotating wheel;
[0043] 6. Machine;
[0044] 7. Clamping assembly; 71. Base; 72. Quick clamp; 73. Clamping block; 74. Gasket; 75. Threaded hole. DETAILED DESCRIPTION
[0045] In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved clearer, the technical solutions of the embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
[0046] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0047] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0048] In the description of this embodiment, the terms "upper", "lower", "left", "right", etc., and the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0049] Embodiment 1
[0050] As is known to all, the closing and opening switches of the air switch 100 are arc-shaped. Usually, the air switch 100 is closed when it is moved upward in an arc shape, and is opened when it is moved downward in an arc shape. When it is moved upward in an arc shape, a large force is required, and when it is moved downward, only a light push is required, and the air switch 100 will be easily opened under the action of the spring inside the air switch 100.
[0051] like Figure 1 As shown, the present invention provides an air switch detection device, comprising:
[0052] A first driving component 200;
[0053] A first toggle component 1, disposed at an output end of the first driving component 200, and used to toggle the air switch 100;
[0054] A second driving component 300;
[0055] The second toggle component 3 is disposed at the output end of the second driving component 300 and is used to toggle the air switch 100 ; preferably, the second toggle component 3 is a push plate.
[0056] The detection device 400 is connected to the air switch 100 and is used to detect the on-off performance of the air switch 100 in a closed or open state;
[0057] The first shifting component 1 includes an elastic component 12 and a first push plate 11 , the output end of the first driving component 200 is connected to the elastic component 12 , the elastic component 12 is connected to the first push plate 11 , and the elastic component 12 has elastic force along the first direction X and the second direction Y.
[0058] Specifically, the working principle of the embodiment of the present invention is to place the air switch 100 between the first toggle component 1 and the second toggle component 3, drive the elastic component 12 through the first driving component 200, and the elastic component 12 drives the first push plate 11, and then the first push plate 11 pushes the air switch 100 to move upward in an arc so that the air switch 100 is in a closed state. The elastic force of the first push plate 11 will not be stuck on the arc surface of the air switch 100, and the air switch 100 will be pushed upward along the arc surface, so that the air switch 100 rotates upward along the arc surface and is in a closed state. The arc movement problem of the first push plate can be solved by using an elastic component, and the cost is low. The detection device 400 will record the on-off performance of the air switch 100, and then the second driving component 300 drives the second toggle component 3 to push the air switch 100. The air switch 100 rotates downward along the arc surface under the action of its internal spring, so that the air switch 100 is in a disconnected state. The detection device 400 records the on-off performance of the air switch 100 again, completing a complete test, and then repeating the test in a cycle; compared with the existing structure, the air switch 100 detection device provided by the present invention is simple and stable, and has a low cost. During the test, the test efficiency is improved by driving the first driving component 200 and the second driving component 300.
[0059] As a preferred embodiment of the present invention, in order to make the elastic component 12 have elastic force along the first direction X and the second direction Y, in this embodiment, the elastic component 12 is a "Z"-shaped spring piece, the top of the "Z"-shaped spring piece is connected to the first push plate 11, and the bottom is connected to the output end of the first driving component 200. It should be noted that the elastic component 12 can be a spring piece of other shapes, as long as it can have elastic force along the first direction X and the second direction Y. When the elastic component 12 has elastic force along the first direction X and the second direction Y, the elastic component 12 can prevent the end of the connected first push plate 11 close to the air switch 100 from being stuck on the arc surface of the air switch 100.
[0060] As a preferred embodiment of the present invention, in order to make the air switch 100 close more smoothly when the first push plate 11 pushes it to close, one end of the first push plate 11 away from the elastic member 12 is a circular arc surface, and the circular arc surface faces the air switch 100. Specifically, both the air switch 100 and the first push plate 11 are arc surfaces, and the arc surfaces are in point contact with the minimum friction force.
[0061] Embodiment Two
[0062] As Figures 2 to 5 shown, an air switch life tester provided by an embodiment of the present invention includes:
[0063] A machine table 6; a control screen and a control switch for starting the test are arranged on the machine table 6, and support feet for support are arranged at the bottom of the machine table;
[0064] A clamping assembly 7 is arranged on the machine table 6, and the clamping assembly 7 is used for clamping the bottom of the air switch 100;
[0065] A lifting frame 5 is arranged on the machine table 6;
[0066] A detection device is arranged on the machine table 6, and the detection device is the air switch detection device described in Embodiment One.
[0067] The principle of the embodiment of the present invention is that the air switch 100 is placed in the clamping assembly 7, the clamping assembly 7 clamps the air switch 100, the position of the detection device can be adjusted through the lifting frame 5, and the air switch 100 is tested through the detection device; specifically, the first driving member 200 and the second driving member 300 are both arranged at the output end of the lifting frame 5 to adjust the heights of the first driving member 200 and the second driving member 300 through the lifting frame 5. Preferably, the lifting frame 5 includes: a gantry 51 fixed to the machine table 6; a lifting screw 52 vertically threadedly connected to the gantry 51; a connecting plate 53, the bottom end of the lifting screw 52 is rotatably connected to the connecting plate 53, and the first driving member 200 and the second driving member 300 are fixed to the connecting plate 53. Specifically, a rotating bearing (not shown in the figure) is sleeved at the bottom end of the lifting screw 52, and the rotating bearing is fixed to the connecting plate 53. More specifically, the gantry 51 includes a cross beam and two guiding columns, and the lifting screw 52 extending in the vertical direction is threadedly connected to the middle position of the cross beam; the two guiding columns are respectively fixed to both ends of the cross beam one by one, and both ends of the connecting plate 53 are respectively slidably inserted into the two guiding columns one by one. Preferably, in order to facilitate the staff to perform the screwing and lifting operation, a rotating wheel disc 54 is fixedly connected to the top end of the lifting screw 52, and the rotating wheel disc 54 is coaxial with the lifting screw 52.
[0068] Furthermore, the first driving component 200 includes a first mounting plate 201, a first cylinder 202 and a first connecting block 203, wherein the first mounting plate 201 is fixedly connected to the bottom of one side of the connecting plate 53, the first cylinder 202 is arranged on the first mounting plate 201, the output end of the first cylinder 202 is connected to the first connecting block 203, and the first connecting block 203 is connected to the elastic component 12;
[0069] The second driving component 300 includes a second mounting plate 301, a second cylinder 302 and a second connecting block 303. The second mounting plate 301 is fixedly connected to the top of the other side of the connecting plate 53. The second cylinder 302 is arranged on the second mounting plate 301. The output end of the second cylinder 302 is connected to the second connecting block 303. The second connecting block 303 is connected to the second toggle component 3.
[0070] Specifically, by screwing the rotating wheel 54, the connecting plate 53 can be moved up and down, so that the first driving component 200 and the second driving component 300 can be moved up and down, rotated to a suitable test position, and the test is started. The first cylinder 202 drives the first connecting block 202, the first connecting block 203 drives the elastic component 12, and the elastic component 12 drives the first push plate 11 to move toward the air switch 100. The first push plate 11 pushes the air switch 100 along the arc surface of the air switch 100 to be in a closed state. The detection device 400 records the on-off performance of the air switch 100. Preferably, an indicator light 401 is provided on the machine 6, and the indicator light 401 It is connected to the air switch 100 with electric wires, and the signal indication of the indicator light 401 can reflect the on-off performance of the air switch 100; then the second cylinder 302 is started, the second cylinder 302 drives the second connecting block 303, and the second connecting block 303 drives the second toggle component 3. In this embodiment, the second toggle component 3 is a push plate, which moves toward the air switch 100, pushing the air switch 100 to rotate along the arc surface of the air switch 100, so that the air switch 100 is in the disconnected state, and the detection equipment 400 records the on-off performance of the air switch 100 again, and completes the cycle test through the sequential operation of the first cylinder 202 and the second cylinder 302.
[0071] As a preferred embodiment of the present invention, in order to make the clamping of the air switch 100 more stable, the clamping assembly 7 includes a base 71 for placing the air switch 100, and a quick clamp 72 is installed on the base 71, and the quick clamp 72 is connected to a clamping block 73. Specifically, when in use, the air switch 100 is placed on the base 71, and the clamping block 73 is squeezed toward the air switch 100 by toggling the quick clamp 72, so as to clamp the air switch 100. The quick clamp 72 is a standard part, and its principle is the prior art, which is not repeated here. Furthermore, a threaded hole 75 is provided on the base 71, and a pin can be inserted into the threaded hole 75, so as to further fix the quick clamp 72 to prevent the quick clamp 72 from loosening and causing the air switch 100 to loosen.
[0072] As a preferred embodiment of the present invention, in order to further prevent the air switch 100 from loosening during testing, a gasket 74 for increasing friction is provided on the side of the clamping block 73 away from the quick clamp 72, and a protrusion for increasing the friction coefficient is provided on the side of the gasket 74 facing the air switch 100 (not shown). Preferably, the gasket 74 is made of silicone.
[0073] The principle of the embodiment of the present invention is to place the air switch 100 on the base 71 of the clamping assembly 7, and then clamp the air switch 100 by the quick clamp 72, and the first cylinder 202 and the second cylinder 302 can be placed in a suitable test position by screwing the rotating wheel 54, the first cylinder 202 drives the first connecting block 203, the first connecting block 203 drives the elastic component 12, the elastic component 12 drives the first push plate 11 to move toward the air switch 100, the first push plate 11 pushes the air switch 100 along the arc surface of the air switch 100 to be in a closed state, the detection device 400 records the on-off performance of the air switch 100, and then the second cylinder 302 is started, the second cylinder 302 drives the second connecting block 303, the second connecting block 303 drives the second toggle component 3, the second toggle component 3 moves toward the air switch 100, and pushes the air switch 100 along the arc surface of the air switch 100. The arc surface of the air switch 100 is rotated to put the air switch 100 in the disconnected state, and the detection device 400 records the on-off performance of the air switch 100 again, and the cycle test is completed by the sequential operation of the first cylinder 202 and the second cylinder 302. The air switch 100 life tester provided by the present invention has a simple and stable structure, low cost, and greatly improves the test efficiency.
[0074] Note that the above is only the preferred embodiment of the present invention and the technical principles applied. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein. Various obvious changes, re-adjustments, and substitutions can be made by those skilled in the art without departing from the protection scope of the present invention. Therefore, although the present invention has been described in more detail through the above embodiments, the present invention is not limited to the above embodiments. Without departing from the concept of the present invention, more other equivalent embodiments can be included, and the scope of the present invention is determined by the scope of the appended claims.
Claims
1. An air switch detection device, It is characterized in that include: A first driving component (200); A first toggle component (1), arranged at an output end of the first driving component (200), and used for toggling the air switch (100); A second driving component (300); A second toggle component (3), arranged at an output end of the second driving component (300), and used for toggling the air switch (100); A detection device (400) connected to the air switch (100) and used to detect the on-off performance of the air switch (100) in a closed or open state; The first shifting component (1) comprises an elastic component (12) and a first push plate (11); the output end of the first driving component (200) is connected to the elastic component (12); the elastic component (12) is connected to the first push plate (11); and the elastic component (12) has elastic force along a first direction (X) and a second direction (Y); The elastic component (12) is a "Z"-shaped spring piece, the top of the "Z"-shaped spring piece is connected to the first push plate (11), and the bottom is connected to the output end of the first driving component (200); The first driving component (200) drives the elastic component (12), and the elastic component drives the push plate (11) to push the air switch (100) to move upward in an arc shape, and the first push plate pushes the air switch (100) upward along the arc surface.
2. The air switch detection device according to claim 1, It is characterized in that One end of the first push plate (11) away from the elastic component (12) is in the form of an arc surface, and the arc surface faces the air switch (100).
3. An air switch life tester, It is characterized in that include: Machine (6); A clamping assembly (7) is arranged on the machine platform (6), and the clamping assembly (7) is used to clamp the bottom of the air switch (100); A lifting frame (5) is arranged on the machine platform (6); A detection device is arranged on the machine platform (6), and the detection device is the air switch detection device according to claim 1 or 2.
4. The air switch life tester according to claim 3, It is characterized in that The first driving component (200) and the second driving component (300) are both arranged at the output end of the lifting frame (5), so that the heights of the first driving component (200) and the second driving component (300) can be adjusted through the lifting frame (5).
5. The air switch life tester according to claim 4, It is characterized in that The lifting frame (5) comprises: A gantry (51) fixed on the machine platform (6); A lifting screw (52) is vertically threadedly connected to the gantry (51); A connecting plate (53), the bottom end of the lifting screw rod (52) is rotatably connected to the connecting plate (53), and the first driving component (200) and the second driving component (300) are fixed to the connecting plate (53).
6. The air switch life tester according to claim 5, It is characterized in that A rotating wheel (54) is fixedly connected to the top end of the lifting screw (52), and the rotating wheel (54) is coaxial with the lifting screw (52).
7. The air switch life tester according to claim 5, It is characterized in that The first driving component (200) comprises a first mounting plate (201), a first cylinder (202) and a first connecting block (203); the first mounting plate (201) is fixedly connected to the bottom of one side of the connecting plate (53); the first cylinder (202) is arranged on the first mounting plate (201); an output end of the first cylinder (202) is connected to the first connecting block (203); and the first connecting block (203) is connected to the elastic component (12); The second driving component (300) comprises a second mounting plate (301), a second cylinder (302) and a second connecting block (303); the second mounting plate (301) is fixedly connected to the top of the other side of the connecting plate (53); the second cylinder (302) is arranged on the second mounting plate (301); the output end of the second cylinder (302) is connected to the second connecting block (303); and the second connecting block (303) is connected to the second toggle component (3).
8. According to claim 3, the air switch life tester, It is characterized in that The clamping assembly (7) comprises a base (71) on which the air switch (100) is placed, a quick clamp (72) being mounted on the base (71), and the quick clamp (72) being connected to a clamping block (73).
9. The air switch life tester according to claim 8, It is characterized in that A gasket (74) for increasing friction is provided on a side of the clamping block (73) away from the quick clamp (72).
Citation Information
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