Automatic coiling system for blanking machine

Abstract

The present invention relates to the technical field of uncoilers, in particular to an automatic coiling system for a blanking machine, which comprises a truss mechanism, wherein the truss mechanism is composed of a truss moving mechanism, a truss support, an accompanying cable, a truss sensing mechanism, a track and a track pressing block, a trolley mechanism is installed at the front bottom of the truss support, a lifting mechanism is installed at the middle bottom surface of the trolley mechanism, a trolley sensing mechanism is installed at the middle top surface of the trolley mechanism, and a fence is fixedly installed on the outside of the truss mechanism and located on the outside of the trolley mechanism; the present invention has strong practicality, and by providing a truss mechanism, a trolley mechanism and a lifting mechanism, automatic coiling can be achieved, thereby changing the deficiency of the prior art of using a crane to lift the coils, and the present invention also improves the coiling efficiency and the safety of coiling, has high reliability, and saves labor costs.

Description

Technical Field

[0001] The invention relates to the technical field of uncoilers, in particular to an automatic coiling system for a blanking machine. Background Art

[0002] Most of the current stamping machines rely on manual labor to load the coils. The overhead crane operator lifts the coils to the uncoiling trolley, and then the uncoiling trolley transports the coils to the uncoiling machine, and then the stamping machine completes the sheet blanking operation.

[0003] However, manual winding not only results in low winding efficiency and high labor costs, but also has low safety performance, which can easily cause casualties at work and increase the accident rate. Based on this, we propose an automatic winding system for the blanking machine to solve the shortcomings of the existing technology. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides an automatic winding system for a blanking machine, which can effectively solve the problems raised in the background technology through a simple structural design.

[0005] The technical solution of the present invention is:

[0006] The automatic winding system of the blanking machine is characterized in that it includes a truss mechanism, which is composed of a truss moving mechanism, a truss support, an accompanying cable, a truss sensing mechanism, a track and a track pressing block. A trolley mechanism is installed at the front bottom of the truss support, a lifting mechanism is installed on the middle bottom surface of the trolley mechanism, a trolley sensing mechanism is installed on the middle top surface of the trolley mechanism, and a fence is fixedly installed on the outside of the truss mechanism and located on the outside of the trolley mechanism.

[0007] Furthermore, the truss support includes a first crossbeam, a second crossbeam, a third crossbeam, a first column, a second column, a third column, a reinforcement and a guardrail. The first crossbeam and the second crossbeam are connected by the third crossbeam. The first crossbeam and the second crossbeam are arranged in parallel. The first column, the second column and the third column are installed on the bottom of the first crossbeam and the second crossbeam from right to left. The first column, the second column and the third column are arranged parallel to each other. The tops of the first column, the second column and the third column are connected to the first crossbeam and the second crossbeam through reinforcement. A guardrail is fixedly installed on the outer side of the third column.

[0008] Furthermore, tracks are installed on the top of the first crossbeam and the second crossbeam, track pressing blocks are installed on the left and right sides of the tracks, accompanying cables are installed on the bottom of the first crossbeam and the second crossbeam, and truss sensing mechanisms are provided at the right end of the track and at the top of the first crossbeam and the second crossbeam, and the track and the top of the track pressing blocks are slidably connected with a truss moving mechanism.

[0009] Furthermore, the truss moving mechanism includes a profile bracket, a wire rope lifting lug, a limiting sleeve, a hook suspension rod, a suspension rod shaft, a walking trolley, a connecting rod, a hook latch, a hook, a shackle, a wire rope, a pull rope switch fixing plate, a pull rope switch, a photoelectric sensor, a sensor fixing plate, a laser sensor, a photoelectric fixing plate, a first proximity switch, a front end compression plate, an axis fixing plate, a linear bearing, a hexagon socket bolt, a guide shaft, a spring, a gasket, a sensor plate, a sensor mounting plate and a second proximity switch, the track and the track pressure The top of the block is slidably connected to a profile bracket, a wire rope lifting ear is installed in the middle of the top surface of the profile bracket, a limiting sleeve is installed in the middle of the top surface of the profile bracket and on one side of the wire rope lifting ear, a hook and a suspension rod are installed in the limiting sleeve, a suspension rod shaft is installed in the middle of the top surface of the profile bracket and on one side of the limiting sleeve, a walking trolley is installed on the bottom surface of the profile bracket, a connecting rod is connected to the walking trolley, the bottom of the connecting rod is connected to a hook through a hook pin, and both ends of the top of the hook are A shackle is provided, the wire rope lifting ear is connected to the shackle through a wire rope, a pull rope switch fixing plate is installed on the top of the hook, a pull rope switch and a corresponding photoelectric are installed on the pull rope switch fixing plate, a sensor fixing plate is installed at the middle and lower part of the hook, a laser sensor is installed on the sensor fixing plate, a photoelectric fixing plate is installed at the bottom of the hook and corresponding to the pull rope switch fixing plate, a first proximity switch is installed on the photoelectric fixing plate, a front end compression plate is provided at one end of the bottom of the hook, an axis fixing plate is installed on the inner side of the front end compression plate, a linear bearing is installed on one side of the axis fixing plate, the upper and lower ends of the inner part of the axis fixing plate are connected with a guide shaft through a hexagon socket bolt, a spring is installed on the side of the guide shaft close to the linear bearing, the guide shaft is connected to the linear bearing through a gasket, induction plates are installed on the upper and lower ends of the inner side of the axis fixing plate, a sensor mounting plate is installed on the inner side of the axis fixing plate and on one side of the sensor plate, and a second proximity switch is installed on the sensor mounting plate.

[0010] Furthermore, the accompanying cable includes a coupling joint, a slide groove track, a slide groove track fixing, a hanger, a cable accompanying mounting part, a fork and a cable line. The bottoms of the first beam and the second beam are connected to the slide groove track through a coupling joint. The slide groove track fixing part is fixedly installed at one end of the slide groove track. A hanger is installed at one end of the slide groove track and at the bottom of the slide groove track fixing part. The cable accompanying mounting part is fixedly installed at the other end of the slide groove track. Several forks are fixedly installed on the bottom surface of the slide groove track, and the forks are connected to the cables.

[0011] The beneficial effects of the present invention are as follows: the present invention is highly practical, and by providing a truss mechanism, a trolley mechanism and a lifting mechanism, it can realize automatic loading of coils, changing the shortcomings of the prior art of using an overhead crane to lift coils. Moreover, the present invention also improves the efficiency and safety of loading coils, has high reliability, and saves labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the present invention;

[0013] Figure 2 It is a front view of the present invention;

[0014] Figure 3 It is a structural schematic diagram of the truss mechanism of the present invention;

[0015] Figure 4 is a front view of the truss mechanism of the present invention;

[0016] Figure 5 is a top view of the truss mechanism of the present invention;

[0017] Figure 6 It is a structural schematic diagram of the truss moving mechanism of the present invention;

[0018] Figure 7 It is a side view of the truss moving mechanism of the present invention;

[0019] Figure 8 for Figure 7 A magnified image;

[0020] Fig. 9 It is a structural schematic diagram of the truss support of the present invention;

[0021] Fig.10 It is a front view of the truss support of the present invention;

[0022] Fig.11 It is a side view of the truss support of the present invention;

[0023] Fig.12 It is a structural schematic diagram of the accompanying cable of the present invention.

[0024] In the figure, 1, truss mechanism; 2, truss moving mechanism; 3, truss support; 4, accompanying cable; 5, truss sensing mechanism; 6, track; 7, track pressure block; 8, trolley mechanism; 9, lifting mechanism; 10, trolley sensing mechanism; 11, fence; 12, first crossbeam; 13, second crossbeam; 14, third crossbeam; 15, first column; 16, second column; 17, third column; 18, reinforcement; 19, guardrail; 20, profile support; 21, wire rope lifting ear; 22, limit sleeve; 23, hook and suspension rod; 24, suspension rod shaft; 25, walking trolley; 26, connecting rod; 27, hook latch; 28, hook; 29. Shackle; 30. Wire rope; 31. Pull rope switch fixing plate; 32. Pull rope switch; 33. Opposite photoelectric; 34. Sensor fixing plate; 35. Laser sensor; 36. Photoelectric fixing plate; 37. First proximity switch; 38. Front end compression plate; 39. Shaft fixing plate; 40. Linear bearing; 41. Hexagon socket bolt; 42. Guide shaft; 43. Spring; 44. Gasket; 45. Induction plate; 46. Sensor mounting plate; 47. Second proximity switch; 48. Coupling joint; 49. Slide track; 50. Slide track fixing piece; 51. Hanger; 52. Cable accompanying mounting piece; 53. Pull fork; 54. Cable line. DETAILED DESCRIPTION

[0025] The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings:

[0026] like Figure 1-12 As shown, the automatic winding system of the blanking machine includes a truss mechanism 1, which is composed of a truss moving mechanism 2, a truss support 3, an accompanying cable 4, a truss sensing mechanism 5, a track 6 and a track pressing block 7. A trolley mechanism 8 is installed at the bottom front side of the truss support 3, a lifting mechanism 9 is installed at the middle bottom surface of the trolley mechanism 8, a trolley sensing mechanism 10 is installed at the middle top surface of the trolley mechanism 8, and a fence 11 is fixedly installed on the outside of the truss mechanism 1 and located on the outside of the trolley mechanism 8.

[0027] The truss support 3 includes a first crossbeam 12, a second crossbeam 13, a third crossbeam 14, a first column 15, a second column 16, a third column 17, a reinforcement 18 and a guardrail 19. The first crossbeam 12 and the second crossbeam 13 are connected by the third crossbeam 14. The first crossbeam 12 and the second crossbeam 13 are arranged in parallel. The first column 15, the second column 16 and the third column 17 are installed at the bottom of the first crossbeam 12 and the second crossbeam 13 from right to left. The first column 15, the second column 16 and the third column 17 are arranged parallel to each other. The tops of the first column 15, the second column 16 and the third column 17 are connected to the first crossbeam 12 and the second crossbeam 13 through the reinforcement 18. The outer side of the third column 17 is fixedly installed with a guardrail 19.

[0028] A track 6 is installed on the top of the first crossbeam 12 and the second crossbeam 13, and a track pressing block 7 is installed on the left and right sides of the track 6. An accompanying cable 4 is installed on the bottom of the first crossbeam 12 and the second crossbeam 13. A truss sensing mechanism 5 is provided at the right end of the track 6 and at the top of the first crossbeam 12 and the second crossbeam 13. The track 6 and the top of the track pressing block 7 are slidably connected with a truss moving mechanism 2.

[0029] The truss moving mechanism 2 includes a profile bracket 20, a wire rope lifting ear 21, a limiting sleeve 22, a hook and a suspension rod 23, a suspension rod shaft 24, a walking trolley 25, a connecting rod 26, a hook pin 27, a hook 28, a shackle 29, a wire rope 30, a pull rope switch fixing plate 31, a pull rope switch 32, a photoelectric sensor 33, a sensor fixing plate 34, a laser sensor 35, a photoelectric fixing plate 36, a first proximity switch 37, a front end compression plate 38, a shaft fixing plate 39, a linear bearing 40, a hexagon socket bolt 41, a guide shaft 42, a spring 43, a gasket 44, a sensor plate 45, a sensor mounting plate 46 and a second proximity switch 47. The top of the rail 6 and the rail pressing block 7 are slidably connected with a profile bracket 20, a wire rope lifting ear 21 is installed in the middle of the top surface of the profile bracket 20, a limiting sleeve 22 is installed in the middle of the top surface of the profile bracket 20 and on one side of the wire rope lifting ear 21, a hook and suspension rod 23 is installed in the limiting sleeve 22, a suspension rod shaft 24 is installed in the middle of the top surface of the profile bracket 20 and on one side of the limiting sleeve 22, a walking trolley 25 is installed on the bottom surface of the profile bracket 20, a connecting rod 26 is connected to the walking trolley 25, and the bottom of the connecting rod 26 is connected to a hook 28 through a hook pin 27, and the hook 28 The top ends of the hook 28 are provided with shackles 29, the wire rope lifting lug 21 is connected to the shackle 29 through a wire rope 30, a pull rope switch fixing plate 31 is installed on the top of the hook 28, and a pull rope switch 32 and a corresponding photoelectric 33 are installed on the pull rope switch fixing plate 31, a sensor fixing plate 34 is installed on the middle and lower part of the hook 28, and a laser sensor 35 is installed on the sensor fixing plate 34, and a photoelectric fixing plate 36 is installed at the bottom of the hook 25 and corresponding to the pull rope switch fixing plate 31, and a first proximity switch 37 is installed on the photoelectric fixing plate 36, and a front end compression plate 3 is provided at one end of the bottom of the hook 28. 8. A shaft fixing plate 39 is installed on the inner side of the front end compression plate 38, and a linear bearing 40 is installed on one side of the shaft fixing plate 39. The upper and lower ends of the inner part of the shaft fixing plate 39 are connected to the guide shaft 42 through the hexagon socket bolts 41. A spring 43 is installed on the side of the guide shaft 42 close to the linear bearing 40. The guide shaft 42 is connected to the linear bearing 40 through a gasket 44. Induction plates 45 are installed on the upper and lower ends of the inner side of the shaft fixing plate 39. A sensor mounting plate 46 is installed on the inner side of the shaft fixing plate 39 and on one side of the sensor plate 45. A second proximity switch 47 is installed on the sensor mounting plate 46.

[0030] The accompanying cable 4 includes a coupling joint 48, a slide groove rail 49, a slide groove rail fixing part 50, a hanger 51, a cable accompanying installation part 52, a fork 53 and a cable 54. The bottoms of the first beam 12 and the second beam 13 are connected to the slide groove rail 49 through a coupling joint 48. The slide groove rail fixing part 50 is fixedly installed at one end of the slide groove rail 49. The hanger 51 is installed at one end of the slide groove rail 49 and located at the bottom of the slide groove rail fixing part 50. The cable accompanying installation part 52 is fixedly installed at the other end of the slide groove rail 49. A plurality of forks 53 are fixedly installed on the bottom surface of the slide groove rail 49. The forks 53 are connected to the cables 54.

[0031] The working principle of the present invention is as follows: during work, the worker places the coil on the trolley mechanism, and the trolley mechanism drives the coil to move to the left. When the coil reaches the trolley sensing mechanism, the lifting mechanism is started to lift the coil until the coil is pushed onto the hook to achieve docking between the coil and the hook. After the docking is completed, the truss moving mechanism is started, and the walking trolley on the truss moving mechanism walks on the truss support. Finally, after the hook places the coil on the unwinding trolley, the automatic coiling work is completed.

[0032] The present invention is provided with a truss mechanism, a trolley mechanism and a lifting mechanism, so as to realize automatic loading of coils, change the deficiency of the prior art that the coils are hoisted by an overhead crane, and the present invention also improves the efficiency and safety of loading coils, has high reliability and saves labor costs.

[0033] The above embodiments and descriptions are only for illustrating the principles and best embodiments of the present invention. Without departing from the spirit and scope of the present invention, the present invention may be subject to various changes and improvements, all of which fall within the scope of the present invention to be protected.

Claims

1. Automatic rolling system of blanking machine, characterized by: It comprises a truss mechanism (1), the truss mechanism (1) being composed of a truss moving mechanism (2), a truss support (3), an accompanying cable (4), a truss sensing mechanism (5), a track (6) and a track pressing block (7); a trolley mechanism (8) is installed at the front bottom of the truss support (3), a lifting mechanism (9) is installed at the middle bottom surface of the trolley mechanism (8), and a trolley sensing mechanism (10) is installed at the middle top surface of the trolley mechanism (8); The truss support (3) comprises a first crossbeam (12), a second crossbeam (13), a third crossbeam (14), a first column (15), a second column (16), a third column (17), a reinforcement member (18) and a guardrail (19); the first crossbeam (12) and the second crossbeam (13) are connected via the third crossbeam (14); the first crossbeam (12) and the second crossbeam (13) are arranged in parallel; the bottoms of the first crossbeam (12) and the second crossbeam (13) are connected from A first column (15), a second column (16) and a third column (17) are installed in sequence from right to left. The first column (15), the second column (16) and the third column (17) are arranged parallel to each other. The tops of the first column (15), the second column (16) and the third column (17) are connected to the first crossbeam (12) and the second crossbeam (13) through a reinforcement member (18). A guardrail (19) is fixedly installed on the outer side of the third column (17); A track (6) is installed on the top of each of the first crossbeam (12) and the second crossbeam (13); track pressing blocks (7) are installed on the left and right sides of each of the tracks (6); accompanying cables (4) are installed on the bottom of each of the first crossbeam (12) and the second crossbeam (13); a truss sensing mechanism (5) is provided at the right end of the track (6) and at the top of each of the first crossbeam (12) and the second crossbeam (13); and a truss moving mechanism (2) is slidably connected to the track (6) and the top of the track pressing blocks (7); The truss moving mechanism (2) comprises a profile bracket (20), a wire rope lifting lug (21), a limiting sleeve (22), a hook suspension rod (23), a suspension rod shaft (24), a walking trolley (25), a connecting rod (26), a hook latch (27), a hook (28), a shackle (29), a wire rope (30), a pull rope switch fixing plate (31), a pull rope switch (32), a photoelectric sensor (33), a sensor fixing plate (34), a laser sensor (35), a photoelectric fixing plate (36), a first proximity switch (37), a front end compression plate (38), a shaft fixing plate (39), a linear bearing (40), a hexagon socket bolt (41), a guide shaft (42), a spring (43), a gasket (44), a sensor plate (45), and a sensor The track (6) and the track pressing block (7) are slidably connected to a profile bracket (20) at the top, a wire rope lifting lug (21) is installed in the middle of the top surface of the profile bracket (20), a limit sleeve (22) is installed in the middle of the top surface of the profile bracket (20) and on one side of the wire rope lifting lug (21), a hook and a suspension rod (23) is installed in the limit sleeve (22), a suspension rod shaft (24) is installed in the middle of the top surface of the profile bracket (20) and on one side of the limit sleeve (22), a walking trolley (25) is installed on the bottom surface of the profile bracket (20), a connecting rod (26) is connected to the walking trolley (25), and the bottom of the connecting rod (26) is connected to the hook The latch (27) is connected to a hook (28), and shackles (29) are provided at both ends of the top of the hook (28). The wire rope lifting lug (21) is connected to the shackle (29) via a wire rope (30). A pull rope switch fixing plate (31) is installed on the top of the hook (28), and a pull rope switch (32) and a corresponding photoelectric (33) are installed on the pull rope switch fixing plate (31). A sensor fixing plate (34) is installed at the middle and lower part of the hook (28), and a laser sensor (35) is installed on the sensor fixing plate (34). A photoelectric fixing plate (36) is installed at the bottom of the hook (28) and corresponding to the pull rope switch fixing plate (31), and a first proximity switch (37) is installed on the photoelectric fixing plate (36). ), a front end compression plate (38) is provided at one end of the bottom of the hook (28), a shaft fixing plate (39) is installed on the inner side of the front end compression plate (38), a linear bearing (40) is installed on one side of the shaft fixing plate (39), the upper and lower ends of the inner part of the shaft fixing plate (39) are connected to a guide shaft (42) through a hexagon socket bolt (41), a spring (43) is installed on the side of the guide shaft (42) close to the linear bearing (40), the guide shaft (42) is connected to the linear bearing (40) through a gasket (44), the upper and lower ends of the inner side of the shaft fixing plate (39) are installed with a sensing plate (45), and a sensor mounting plate (46) is installed on the inner side of the shaft fixing plate (39) and on one side of the sensing plate (45),The sensor mounting plate (46) is equipped with a second proximity switch (47); The accompanying cable (4) comprises a coupling joint (48), a slide groove track (49), a slide groove track fixing member (50), a hanger (51), a cable accompanying installation member (52), a fork (53) and a cable (54); the bottoms of the first crossbeam (12) and the second crossbeam (13) are connected to the slide groove track (49) via a coupling joint (48); one end of the slide groove track (49) is fixedly installed with the slide groove track fixing member (50); one end of the slide groove track (49) and located at the bottom of the slide groove track fixing member (50) is installed with a hanger (51); the other end of the slide groove track (49) is fixedly installed with the cable accompanying installation member (52); a plurality of forks (53) are fixedly installed on the bottom surface of the slide groove track (49); and the cable (54) is connected inside the fork (53).

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