A brick lifting and mortar bedding device

Abstract

The present invention discloses a brick lifting and mortar bedding device, which includes a frame, a lifting frame, a traction device, a lower clamp seat, an upper clamp seat, a lifting driver, and a mortar bedding mold. In the present invention, the brick is clamped by the upper clamp seat and the lower clamp seat. The lifting of the upper clamp seat is controlled by the lifting driver, and the brick lifting is controlled by the traction device. With the integrated structure of the upper clamp seat and the mortar bedding mold, mortar bedding of the brick can be completed while the brick is clamped and lifted, which has the advantages of convenient operation and high efficiency, and is especially suitable for use in an automatic wall-building machine.

Description

Technical Field

[0001] The present invention belongs to the technical field of building construction, and particularly relates to a brick lifting and mortar bedding device. Background Art

[0002] During the building construction process, the main type of building wall construction is to use environmentally friendly bricks such as aerated bricks for wall building. The traditional wall building process needs to be completed manually. One of the processes in wall building is brick mortar bedding. The traditional construction process not only has a large labor intensity, but also has high efficiency. And wall building needs to be constructed according to specifications, which requires a relatively high technical level of workers. And because aerated bricks are relatively heavy, it further increases the construction difficulty and cost. Therefore, it is very necessary to develop a brick lifting and mortar bedding device that can solve the above problems. Summary of the Invention

[0003] The purpose of the present invention is to provide a brick lifting and mortar bedding device.

[0004] The purpose of the present invention is achieved as follows. It includes a frame, a lifting frame, a traction device, a lower clamp seat, an upper clamp seat, a lifting driver, and a mortar bedding mold. The lifting frame is located inside the frame. The traction device is arranged at the top of the frame. The traction device pulls the lifting frame up and down through a rope. The mortar bedding mold is located in the upper part inside the lifting frame. The lower clamp seat is fixedly arranged on the inner side of the lower part of the lifting frame. The upper clamp seat is fixedly arranged at the bottom of the side of the mortar bedding mold, and the upper clamp seat corresponds to the lower clamp seat. A lower mounting plate is fixedly arranged on the side of the lower clamp seat, and an upper mounting plate is fixedly arranged on the side of the upper clamp seat. The lifting driver is arranged at the bottom of the lower mounting plate, and the lifting part of the lifting driver passes through the lower mounting plate and is connected to the bottom of the upper mounting plate, so that the lifting driver can drive the mortar bedding mold to move up and down.

[0005] Advantages of the present invention: The present invention clamps the bricks through the upper clamp seat and the lower clamp seat. The lifting of the upper clamp seat is controlled by the lifting driver, and the lifting of the bricks is controlled by the traction device. With the integrated structure of the upper clamp seat and the mortar bedding mold, mortar bedding of the bricks can be completed while clamping and lifting the bricks, which has the advantages of convenient operation and high efficiency. This device can also cooperate with a conveyor and a clamping device to realize the functions of automatic brick feeding and automatic brick taking, and is particularly suitable for use with an automatic wall building machine. Brief Description of the Drawings

[0006] Figure 1 is one of the three-dimensional structure diagrams of the present invention;

[0007] Figure 2 is the second three-dimensional structure diagram of the present invention;

[0008] Figure 3 is the three-dimensional structure diagram of the top brick mechanism;

[0009] Figure 4Schematic structural diagram of the brick clamping induction device;

[0010] Figure 5 is Figure 4 Left view structural diagram of the brick clamping induction device in

[0011] Figure 6 Internal structural diagram of the mortar placing mold;

[0012] Figure 7 Stereoscopic structural diagram of the lifting and positioning mechanism;

[0013] In the figure: 1 - frame, 2 - lifting frame, 3 - traction device, 4 - lower clamping seat, 401 - mounting table, 402 - slide bar, 403 - lifting table, 404 - ejector rod, 405 - convex platform, 406 - horizontal driver, 407 - connecting frame, 408 - slide table, 409 - hole, 410 - top block, 5 - upper clamping seat, 6 - lifting driver, 7 - mortar placing mold, 701 - mounting plate, 702 - driving motor, 703 - scraper, 704 - slurry pipe, 8 - lower mounting plate, 9 - upper mounting plate, 1001 - guiding sleeve, 1002 - spring, 1003 - U-shaped rod, 1004 - movable plate, 1005 - proximity switch, 11 - lifting and positioning mechanism, 1101 - first rack, 1102 - second rack, 1103 - sliding sleeve, 1104 - gear protection sleeve, 1105 - induction plate, 12 - lifting guiding rod, 13 - counterweight guiding frame, 14 - lifting counterweight. Detailed implementation mode

[0014] The present invention will be further described below with reference to the accompanying drawings, but the present invention is not limited in any way. Any transformation or replacement based on the teachings of the present invention falls within the protection scope of the present invention.

[0015] As shown in the attached Figures 1 to 7 The present invention includes a frame 1, a lifting frame 2, a traction device 3, a lower clamping seat 4, an upper clamping seat 5, a lifting driver 6, and a mortar placing mold 7. The lifting frame 2 is located inside the frame 1. The traction device 3 is arranged at the top of the frame 1. The traction device 3 pulls the lifting frame 2 to lift through a rope. The mortar placing mold 7 is located in the upper part inside the lifting frame 2. The lower clamping seat 4 is fixedly arranged on the inner side of the lower part of the lifting frame 2. The upper clamping seat 5 is fixedly arranged at the bottom of the side of the mortar placing mold 7 and corresponds to the lower clamping seat 4. A lower mounting plate 8 is fixedly arranged on the side of the lower clamping seat 4. An upper mounting plate 9 is fixedly arranged on the side of the upper clamping seat 5. The lifting driver 6 is arranged at the bottom of the lower mounting plate 8, and the lifting part of the lifting driver 6 passes through the lower mounting plate 8 and is connected to the bottom of the upper mounting plate 9, so that the lifting driver 6 can drive the mortar placing mold 7 to lift.

[0016] The bottom of the lower clamping seat 4 is provided with a brick-lifting mechanism, which includes a mounting platform 401, a sliding rod 402, a lifting platform 403, a top rod 404, a boss 405, a horizontal driver 406, a connecting frame 407, and a sliding platform 408. The upper end of the sliding rod 402 is fixedly connected to the bottom of the lower clamping seat 4, and the lower end is fixedly connected to the mounting platform 401. The lifting platform 403 is sleeved on the sliding rod 402 and slidably cooperates with the sliding rod 402. The end of the lifting platform 403 is fixed A top rod 404 is provided, and a hole 409 is provided on the lower clamping seat 4 opposite to the top rod 404. A top block 410 is provided in the hole 409. The bottom of the top block 410 is fixedly connected to the upper end of the top rod 404. The boss 405 is fixedly arranged at the bottom of the lifting platform 403. The horizontal driver 406 and the slide 408 are both arranged on the mounting platform 401. The driving end of the horizontal driver 406 is connected to the slide 408 through the connecting frame 407, so that the horizontal driver 406 can The slide 408 is driven to move back and forth on the mounting table 401. The slide 408 corresponds to the boss 405. An arc-shaped protrusion is provided on the top of the slide 408. The horizontal position of the top of the arc-shaped protrusion is higher than the horizontal position of the bottom of the boss 405. When the mortar mold 7 descends, the lower clamp seat 4 and the upper clamp seat 5 clamp the brick, before the brick is lifted for mortar sitting; the brick-lifting mechanism is started first, specifically: the horizontal driver 406 drives the slide 408 to move, and the arc-shaped protrusion on the top of the slide 408 lifts the boss 405, so that the top block 410 rises and holds the brick, which can greatly increase the stability of brick clamping; after the clamping device clamps the brick, the slide 408 can be controlled to move, so that the arc-shaped protrusion and the boss 405 are misaligned, so that the top block 410 is reset; the brick-lifting mechanism has a simple structure and a small size, and can be directly installed at the bottom of the lower clamp seat 4, will not affect the work of other mechanisms, and can effectively improve the stability of brick clamping.

[0017] The brick lifting and mortar bedding device further includes a brick clamping induction device. The brick clamping induction device includes a guiding sleeve 1001, a spring 1002, a U-shaped rod 1003, a movable plate 1004, and a proximity switch 1005. The guiding sleeve 1001 is fixedly arranged outside the upper clamping seat 5. A spring 1002 is provided at the lower end of the guiding sleeve 1001. One end of the U-shaped rod 1003 is located outside the mortar bedding mold 7, and this end passes through the guiding sleeve 1001 and the spring 1002, and a movable plate 1004 is fixedly arranged at the end. The lower end of the spring 1002 is connected to the movable plate 1004. The other end of the U-shaped rod 1003 is located inside the mortar bedding mold 7, and this end passes through the upper clamping seat 5. The proximity switch 1005 is arranged outside the upper clamping seat 5, and the proximity switch 1005 is in inductive cooperation with the movable plate 1004. When the lower clamping seat 4 and the upper clamping seat 5 clamp the brick, the top of the brick pushes up the end of the U-shaped rod 1003, so that the movable plate 1004 moves upward. After the movable plate 1004 and the proximity switch 1005 are in inductive cooperation, it can be judged whether the brick is clamped normally. After the brick is taken away, the U-shaped rod 1003 resets under the action of the spring 1002. The brick clamping induction device has a simple structure and a small size, does not affect the work of other mechanisms, and can avoid the situation that the brick is not correctly clamped.

[0018] There are multiple guiding sleeves 1001, and they are arranged in sequence along the length direction of the upper clamping seat 5. Each guiding sleeve 1001 corresponds to a spring 1002, a U-shaped rod 1003, and a movable plate 1004. The tops of the multiple U-shaped rods 1003 are connected together by a connecting frame. The proximity switch 1005 is in inductive cooperation with one of the movable plates 1004. When there are multiple guiding sleeves 1001, it is suitable for the situation where there are defects at the clamping position on the top of the brick. As long as the end of the U-shaped rod 1003 corresponding to one of the guiding sleeves 1001 is pushed up, all the U-shaped rods 1003 and the movable plates 1004 can be driven to move upward, which is applicable to the brick clamping induction of bricks with incomplete shapes.

[0019] The mortar bedding mold 7 is of a cylindrical structure. An installation plate 701 is arranged inside the mortar bedding mold 7. A driving motor 702 is arranged on the installation plate 701. The driving motor 702 is located at the axis of the mortar bedding mold 7. The power output part of the driving motor 702 is vertically downward and passes through the installation plate 701. A scraper 703 is arranged on the power output part. A slurry pipe 704 is arranged inside the mortar bedding mold 7. The slurry pipe 704 is connected to a feeder to achieve automatic feeding. The discharging end of the slurry pipe 704 corresponds to the slurry hole on the installation plate 701. When mortar bedding for the brick, a certain amount of slurry is automatically sent to the top of the brick through the feeder and the slurry pipe 704. At the same time, the driving motor 702 drives the scraper 703 to rotate, and the scraper 703 spreads the slurry on the brick evenly, and the mortar bedding is very convenient. If the mortar bedding mold 7 of this device is equipped with an installation plate 701 and a brick clamping induction device, those skilled in the art can make corresponding openings, and the end of the U-shaped rod 1003 passes through the opening on the installation plate 701.

[0020] The brick lifting and mortar bedding device further includes a lifting and positioning mechanism 11, which includes a first rack 1101, a second rack 1102, a sliding sleeve 1103, a gear, a gear protection sleeve 1104, and an induction plate 1105. The tooth surfaces of the first rack 1101 and the second rack 1102 are arranged opposite to each other. The upper end of the first rack 1101 is fixedly connected to the side surface of the upper mounting plate 9, and the lower end is slidably engaged with the sliding sleeve 1103 arranged on the side surface of the lower mounting plate 8. The upper end of the second rack 1102 is slidably engaged with the sliding sleeve 1103 arranged on the upper mounting plate 9, and the lower end is fixedly connected to the side surface of the lower mounting plate 8. Gears are respectively engaged with the upper, middle, and lower parts between the first rack 1101 and the second rack 1102. A gear protection sleeve 1104 is arranged outside the gear, and the first rack 1101 and the second rack 1102 pass through the gear protection sleeve 1104. The rotating shaft at the center of the gear is connected to the inner wall of the gear protection sleeve 1104. An induction plate 1105 is arranged on the side surface of the gear protection sleeve 1104 in the middle between the first rack 1101 and the second rack 1102, and the induction plate 1105 is in induction cooperation with the inductor arranged on the side surface of the frame 1; when the mortar bedding mold 7, the upper clamping seat 5, and the upper mounting plate 9 descend, the first rack 1101 descends together. During the descent of the first rack 1101, it drives the gear and the gear protection sleeve 1104 to move together, that is, the induction plate 1105 moves, so as to facilitate the induction cooperation between the induction plate 1105 and the inductor on the side surface of the frame 1, and is used to detect whether the mortar bedding mold 7 descends in place.

[0021] On the side surface of the frame 1 opposite to the lower clamping seat 4, there is an inductor, which is in induction cooperation with the brick and is used to detect whether there is a brick on the lower clamping seat 4.

[0022] The bottom of the upper mounting plate 9 is fixedly connected to the upper end of the lifting guide rod 12. The lifting guide rod 12 passes through the lower mounting plate 8, and the lower mounting plate 8 is slidably engaged with the lifting guide rod 12. The lifting guide rod 12 is parallel to the lifting part of the lifting drive 6. The lifting guide rod 12 is used to improve the stability of the lifting of the mortar bedding mold 7, the upper clamping seat 5, and the upper mounting plate 9.

[0023] On one side of the frame 1, there is a counterweight guiding frame 13. An elevating counterweight 14 is arranged in the counterweight guiding frame 13. The elevating counterweight 14 is connected to the traction device 3 through a rope; during the process of the traction device 3 driving the lifting frame 2 and the brick to rise, the elevating counterweight 14 descends in the counterweight guiding frame 13, and the elevating counterweight 14 plays a role in improving the stability of the brick lifting.

[0024] The brick lifting and mortar bedding device further includes a conveyor. The conveying end of the conveyor is located at the lower part inside the frame 1, and the lower clamping seat 4 is located on one side of the conveying surface of the conveyor; through the cooperation of the conveyor, the brick can be automatically sent to the lower clamping seat 4, so as to realize automatic feeding.

[0025] The lifting driver 6 and the horizontal driver 406 are both cylinders.

[0026] The brick lifting and mortar placing device further includes a controller, which is a PLC or a single-chip microcomputer. The controller is electrically connected to the traction device 3, the lifting driver 6, the horizontal driver 406, the proximity switch 1005, and the drive motor 702 respectively. By controlling the traction device 3, the lifting driver 6, the horizontal driver 406, and the drive motor 702 to work, the device can automatically complete brick clamping and lifting and mortar placing.

[0027] The working principle and process of the present invention are as follows: First, the bricks to be mortared are sent to the lower clamping seat 4, and then the lifting driver 6 is started to drive the mortar placing mold 7 to descend, and the lower clamping seat 4 and the upper clamping seat 5 clamp the bricks; then the traction device 3 is started to drive the lifting frame 2, the lower clamping seat 4, the upper clamping seat 5, the bricks, and the mortar placing mold 7 to rise to a specified height. Then, the bricks can be clamped by a clamping device, and the clamping process can be realized in cooperation with the commonly used clamping devices in the prior art, such as mechanical clamps, etc.; during the rising process, the mortar placing on the top of the bricks is completed by the mortar placing mold 7; when the bricks are clamped and waiting to be taken away, the mortar placing mold 7 rises and resets under the drive of the lifting driver 6. At the same time, the traction device 3 is started to drive the lifting frame 2, the lower clamping seat 4, the upper clamping seat 5, and the mortar placing mold 7 to descend and reset; after the mortar placing mold 7 and the lifting frame 2 start to reset, the bricks can be taken away; during the descending process of the lifting frame 2, according to needs, it can directly descend and reset at one time or stay briefly during the descending process and finally reset; after the mortar placing mold 7 and the lifting frame 2 are reset, the next brick can be lifted and mortared.

Claims

1. A brick lifting and mortar bedding device, comprising a frame (1), a lifting frame (2), a traction device (3), a lower clamping seat (4), an upper clamping seat (5), a lifting drive (6), and a mortar bedding mold (7), characterized in that The lifting frame (2) is located inside the machine frame (1). The traction device (3) is arranged at the top of the machine frame (1). The traction device (3) drives the lifting frame (2) to lift through a rope. The grouting mold (7) is located in the upper part inside the lifting frame (2). The lower clamping seat (4) is fixedly arranged on the inner side of the lower part of the lifting frame (2). The upper clamping seat (5) is fixedly arranged at the bottom of the side surface of the grouting mold (7), and the upper clamping seat (5) corresponds to the lower clamping seat (4). The lower mounting plate (8) is fixedly arranged on the side surface of the lower clamping seat (4). The upper mounting plate (9) is fixedly arranged on the side surface of the upper clamping seat (5). The lifting driver (6) is arranged at the bottom of the lower mounting plate (8), and the lifting part of the lifting driver (6) passes through the lower mounting plate (8) and is connected to the bottom of the upper mounting plate (9), so that the lifting driver (6) can drive the grouting mold (7) to lift; A brick jacking mechanism is arranged at the bottom of the lower clamping seat (4). The brick jacking mechanism includes a mounting table (401), a sliding rod (402), a lifting table (403), a jacking rod (404), a convex platform (405), a horizontal driver (406), a connecting frame (407), and a sliding table (408). The upper end of the sliding rod (402) is fixedly connected to the bottom of the lower clamping seat (4), and the lower end is fixedly connected to the mounting table (401). The lifting table (403) is sleeved on the sliding rod (402) and is in sliding fit with the sliding rod (402). A jacking rod (404) is fixedly arranged at the end of the lifting table (403). A hole (409) is arranged on the lower clamping seat (4) opposite to the jacking rod (404), and a jacking block (410) is arranged in the hole (409). The bottom of the jacking block (410) is fixedly connected to the upper end of the jacking rod (404). The convex platform (405) is fixedly arranged at the bottom of the lifting table (403). The horizontal driver (406) and the sliding table (408) are both arranged on the mounting table (401). The driving end of the horizontal driver (406) is connected to the sliding table (408) through the connecting frame (407), so that the horizontal driver (406) can drive the sliding table (408) to reciprocate on the mounting table (401). The sliding table (408) corresponds to the convex platform (405), and an arc-shaped protrusion is arranged on the top of the sliding table (408). The horizontal position of the top of the arc-shaped protrusion is higher than the horizontal position of the bottom of the convex platform (405); It further includes a brick clamping induction device, which includes a guiding sleeve (1001), a spring (1002), a U-shaped rod (1003), a movable plate (1004), and a proximity switch (1005). The guiding sleeve (1001) is fixedly arranged on the outer side of the upper clamping seat (5). A spring (1002) is arranged at the lower end of the guiding sleeve (1001). One end of the U-shaped rod (1003) is located outside the mortar placing mold (7), and this end passes through the guiding sleeve (1001) and the spring (1002), and a movable plate (1004) is fixedly arranged at the end. The lower end of the spring (1002) is connected to the movable plate (1004). The other end of the U-shaped rod (1003) is located inside the mortar placing mold (7), and this end passes through the upper clamping seat (5). The proximity switch (1005) is arranged on the outer side of the upper clamping seat (5), and the proximity switch (1005) is in induction cooperation with the movable plate (1004); It further includes a lifting and positioning mechanism (11), which includes a first rack (1101), a second rack (1102), a sliding sleeve (1103), a gear, a gear protection sleeve (1104), and an induction plate (1105). The tooth surfaces of the first rack (1101) and the second rack (1102) are arranged oppositely. The upper end of the first rack (1101) is fixedly connected to the side surface of the upper mounting plate (9), and the lower end is in sliding cooperation with the sliding sleeve (1103) arranged on the side surface of the lower mounting plate (8). The upper end of the second rack (1102) is in sliding cooperation with the sliding sleeve (1103) arranged on the upper mounting plate (9), and the lower end is fixedly connected to the side surface of the lower mounting plate (8). Gears are respectively meshed between the upper, middle, and lower parts between the first rack (1101) and the second rack (1102). A gear protection sleeve (1104) is arranged outside the gear, and the first rack (1101) and the second rack (1102) pass through the gear protection sleeve (1104). The rotating shaft at the center of the gear is connected to the inner wall of the gear protection sleeve (1104). An induction plate (1105) is arranged on the side surface of the gear protection sleeve (1104) in the middle between the first rack (1101) and the second rack (1102), and the induction plate (1105) is in induction cooperation with the inductor arranged on the side surface of the frame (1).

2. The brick lifting and mortar bedding device according to claim 1, characterized in that There are multiple guiding sleeves (1001), which are arranged in sequence along the length direction of the upper clamping seat (5). Each guiding sleeve (1001) corresponds to a spring (1002), a U-shaped rod (1003), and a movable plate (1004). The tops of the multiple U-shaped rods (1003) are connected together by a connecting frame. The proximity switch (1005) is in induction cooperation with one of the movable plates (1004).

3. The brick lifting and mortar bedding device according to claim 1, characterized in that The slurry-setting mould (7) is a cylindrical structure. A mounting plate (701) is provided inside the slurry-setting mould (7). A driving motor (702) is provided on the mounting plate (701). The driving motor (702) is located at the axis of the slurry-setting mould (7). A power output part of the driving motor (702) is vertically downward and passes through the mounting plate (701). A scraper (703) is provided on the power output part. A slurry pipe (704) is provided inside the slurry-setting mould (7). The discharge end of the slurry pipe (704) corresponds to a slurry hole on the mounting plate (701).

4. The brick lifting and mortar bedding device according to claim 1, wherein A sensor is provided on the side of the frame (1) opposite to the lower clamping seat (4), and the sensor cooperates with the bricks through induction.

5. The brick lifting and mortar bedding device according to claim 1, characterized in that The bottom of the upper mounting plate (9) is fixedly connected to the upper end of the lifting guide rod (12), the lifting guide rod (12) passes through the lower mounting plate (8), the lower mounting plate (8) and the lifting guide rod (12) are slidably matched, and the lifting guide rod (12) is parallel to the lifting part of the lifting drive (6).

6. The brick lifting and mortar bedding device according to claim 1, wherein A counterweight guide frame (13) is provided on one side of the frame (1), a lifting counterweight (14) is provided inside the counterweight guide frame (13), and the lifting counterweight (14) is connected to the traction device (3) via a rope.

7. The brick lifting and mortar bedding device according to claim 1, characterized in that It also includes a conveyor, wherein the conveying end of the conveyor is located at the lower part of the frame (1), and the lower clamping seat (4) is located on one side of the conveying surface of the conveyor.

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