An automatic unloading system based on a profiled blow molded product
By introducing a movable support, automatic oiling and feeding system into the blow molding machine, combined with central control system, the universality differences of automatic feeding devices for irregularly shaped blow molded products are solved, achieving high-efficiency automation of irregularly shaped blow molded products, improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202210881449.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-25
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2042-07-25
AI Technical Summary
When producing complex and varied irregular blow-molded products, existing blow molding machines suffer from poor versatility of automatic feeding devices, requiring frequent changes to gripping fixtures. This results in low production efficiency and high costs, as well as problems such as thermoplastic sticking to the mold and billet curling.
A movable bracket is used, combined with an automatic oiling system to apply high-temperature resistant silicone oil to the mold opening. An automatic feeding system is used to grab the flash between the extrusion mold and the blow mold. The automatic oiling and feeding systems are integrated and controlled by a central control system. An automatic clamping mechanism is used for gripping, and air-cooling and liquid-cooling modules are provided to improve the gripping effect.
It enables efficient and automated feeding of irregularly shaped blow-molded products, avoids mold sticking and blank curling, improves production efficiency, reduces manufacturing costs, and ensures product integrity and safety.
Smart Images

Figure CN115256881B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of blow molding product unloading device, and particularly relates to an automatic unloading system based on special-shaped blow molding products. BACKGROUND
[0002] A blow molding machine is a plastic processing machine, which is used for extruding plastic through a plastic extrusion die, blowing the plastic body into a blow molding die with a mold cavity by the wind force blown by the machine, so as to manufacture a blow molding product. The existing blow molding machine has problems of low production capacity, more waste of labor and more safety hazards due to various technical limitations. Therefore, it is necessary to upgrade the production process by using automatic technology. However, for the automatic unloading of blow molding products with complex shapes and many types, there are few existing automatic unloading methods, and the universality of the device is poor. If a profiling clamp or other grabbing mechanism is used, the grabbing clamp needs to be replaced and debugged when the product is replaced, which not only affects the production efficiency, but also increases the additional manufacturing cost.
[0003] Therefore, there is an urgent need for a technical solution to solve the technical problem. SUMMARY
[0004] The present application aims to overcome the problems of the prior art, and provides an automatic unloading system based on special-shaped blow molding products. A layer of high-temperature-resistant silicon oil is applied to the plastic extrusion die opening by an automatic oiling system to prevent the thermoplastic from adhering to the die opening. The problem of the hollow blank extruded by the plastic extruder being broken and rebounding under the action of air compression when the blow molding die is closed, and the rebounding thermoplastic adhering to the extrusion die opening, which causes the blank to be rolled when extruded next time, can be solved. The automatic unloading system is arranged between the extrusion die and the blow molding die, and the blow molding product flash is grabbed, which solves the problem of complex shapes and many types of products, and the problem of poor compatibility and high cost of preparing a corresponding profiling clamp for grabbing by using a profiling clamp.
[0005] The above-mentioned purpose is achieved by the following technical solutions:
[0006] An automatic unloading system based on special-shaped blow molding products, comprising a movable support, wherein an automatic oiling system, an automatic unloading system and a central control system are arranged on the movable support respectively; the automatic oiling system is used for oiling the extrusion opening of a plastic extrusion die; the automatic unloading system is used for clamping the flash of a blow molding product blown by a blow molding die, and transmitting the flash to a material receiving table through a flow channel mechanism; the automatic oiling system and the automatic unloading system are controlled by the central control system.
[0007] Furthermore, the automatic oiling system includes an oiling mechanism and an oiling drive mechanism. The oiling drive mechanism can drive the oiling mechanism to move in the X and Y directions, thereby driving the oiling mechanism to the extrusion port position of the plastic extrusion mold.
[0008] Furthermore, the oiling mechanism includes a grease connecting seat, on which a set of symmetrically spaced adjusting rods are connected. Each adjusting rod has a grease storage container at its end. A rotary motor is located on the lower side of the grease connecting seat, with the axis of the grease connecting seat connected to the shaft of the rotary motor. The rotary motor is fixed by a rotary motor support, which is connected to an oiling slide plate. The oiling slide plate is connected to the oiling drive mechanism. The two adjusting rods are symmetrical about the axis of the grease connecting seat, and the distance between the two grease storage containers can be adjusted by adjusting the distance between the adjusting rods relative to the grease connecting seat. A positioning locking groove is provided on the grease connecting seat, and correspondingly, a waist-shaped groove is provided on the adjusting rod. A locking screw passes through the waist-shaped groove and is screwed into the positioning locking groove to adjust and fix the adjusting rod.
[0009] Furthermore, the oiling drive mechanism includes an oiling X-axis moving module connected to the movable bracket via an oiling drive mechanism support, an oiling Y-axis moving module connected to the oiling X-axis moving module, and the oiling Y-axis moving module connected to the oiling slide plate; the oiling X-axis moving module can drive the oiling Y-axis moving module to move horizontally in the X direction, and the oiling Y-axis moving module can drive the oiling slide plate to move horizontally in the Y direction.
[0010] Furthermore, the automatic feeding system includes an automatic clamping mechanism and a feeding drive mechanism. The feeding drive mechanism can drive the automatic clamping mechanism to move in the X, Y and Z directions to drive the automatic clamping mechanism to the position of the blow molding mold, so as to clamp the flash of the blow-molded product formed by the blow molding mold.
[0011] Furthermore, the automatic clamping mechanism includes a clamping mechanism support, on which a set of symmetrical clamping support plates are provided. A cylinder support plate is vertically connected to the clamping support plate. A cylinder is installed on the outer side of the cylinder support plate. The piston of the cylinder can pass through the cylinder support plate and connect with a clamping plate located on the inner side of the cylinder support plate. The cylinder can drive the clamping plate to perform a horizontal telescopic movement relative to the cylinder support plate. The two clamping plates, driven by their respective cylinders, realize the clamping of the flash of the blow-molded product. A set of symmetrical guide rods is also provided on the clamping plate. Correspondingly, the cylinder support plate has a guide groove that matches the guide rod, and the guide rod can pass through the guide groove.
[0012] Further, the clamping plate is provided with a forced air cooling module, the forced air cooling module comprises an air nozzle with an air cavity, one end of the air nozzle is provided with a joint for connecting an external air source, and the other end is provided with a plurality of air holes for discharging air; Correspondingly, the clamping plate is provided with an air nozzle groove for embedding the air nozzle, and the end face of the air hole does not exceed the clamping surface of the clamping plate; An electronic one-way valve is further arranged between the air nozzle and the air source, and the electronic one-way valve is connected with the central control system.
[0013] Further, the clamping plate is further provided with a liquid cooling module, the liquid cooling module comprises an internal circulation flow channel arranged in the clamping plate, the internal circulation flow channel comprises a flow channel inlet and a flow channel outlet, the flow channel inlet is connected with the outlet of a water pump through a hose, the flow channel outlet is connected with a liquid storage box through a hose, and the liquid storage box is connected with the inlet of the water pump through a hose; The water pump is connected with the central control system; The internal circulation flow channel is uniformly distributed in the clamping plate.
[0014] Further, the blanking driving mechanism comprises a blanking Y-axis moving module connected with the automatic clamping mechanism, the blanking Y-axis moving module is connected with a blanking v-axis moving module, the blanking X-axis moving module is connected with a blanking Z-axis moving module, the blanking Z-axis moving module is connected with the movable support through a blanking Z-axis moving module support, the blanking Z-axis moving module can drive the blanking X-axis moving module to move up and down in the Z direction, the blanking X-axis moving module can drive the blanking Y-axis moving module to move horizontally in the X direction, and the blanking Y-axis moving module can drive the automatic clamping mechanism to move in the Y direction.
[0015] Further, the flow channel mechanism comprises a group of mutually symmetrical roller shaft clamping plates arranged obliquely, a plurality of roller shafts are arranged between two roller shaft clamping plates, and both ends of each roller shaft are movably connected through the roller shaft clamping plates; The roller shaft clamping plates are supported and fixed through support plates connected perpendicularly with the movable support.
[0016] Advantages
[0017] The application provides an automatic blanking system based on a special-shaped blow molding product, adopts a movable support, can realize portable movement, facilitates real-time replacement of a blow molding mold and maintenance of a blow molding machine, adopts an automatic oiling system, can apply a layer of high-temperature-resistant silicon oil at a plastic extrusion mold opening, prevents thermoplastic and the mold opening from being adhered, can effectively solve the problem of roll of a blank, adopts an automatic blanking system arranged between the extrusion mold and the blow molding mold, solves the problem of a special-shaped, complex and various product model through grabbing of a blow molding product flash, adopts a profiling clamp for grabbing, needs to prepare a corresponding profiling clamp, has poor compatibility and high cost, in addition, the automatic blanking system is further provided with an air cooling module and / or a liquid cooling module on an automatic clamping mechanism, can realize cooling of the flash and the automatic clamping mechanism body, increases the hardness and rigidity of the flash, and guarantees effective grabbing. The automatic oiling system and the automatic blanking system are controlled through the integrated control system, so that operation is more convenient. The system can effectively improve work efficiency and will not cause damage to the blow molding product. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 An application schematic diagram of the automatic blanking system based on the special-shaped blow molding product;
[0019] Figure 2 A structural schematic diagram of the automatic blanking system based on the special-shaped blow molding product;
[0020] Figure 3 An automatic blanking system structural schematic diagram in the automatic blanking system based on the special-shaped blow molding product;
[0021] Figure 4 A liquid cooling module structural schematic diagram of the automatic blanking system in the automatic blanking system based on the special-shaped blow molding product;
[0022] Figure 5 An automatic oiling system structural schematic diagram of the automatic blanking system based on the special-shaped blow molding product;
[0023] Figure 6 A flow channel mechanism structural schematic diagram of the automatic blanking system based on the special-shaped blow molding product;
[0024] Figure 7 A work flow chart of the automatic blanking system based on the special-shaped blow molding product.
[0025] Illustration mark:
[0026] 1-movable support, 11-castor, 2-automatic oiling system, 21-oiling mechanism, 211-oil connecting seat, 212-distance adjusting rod, 213-oil storage pot, 214-rotary motor, 215-rotary motor support, 216-oiling drag board, 217-waist-shaped groove, 22-oiling driving mechanism, 221-oiling driving mechanism support, 222-oiling X-axis moving module, 223-oiling Y-axis moving module, 3-automatic discharging system, 31-automatic clamping mechanism, 311-clamping mechanism support, 312-clamping support plate, 313-cylinder support plate, 314-cylinder, 315-clamping plate, 316-guide rod, 317-guide groove, 32-discharging driving mechanism, 321-discharging X-axis moving module, 322-discharging Y-axis moving module, 323-discharging Z-axis moving module, 324-discharging Z-axis moving module support, 325-discharging X-axis moving module support, 33-air cooling module, 331-air nozzle, 332-joint, 333-air hole, 334-air nozzle groove, 34-liquid cooling module, 341-internal circulation flow channel, 342-flow channel inlet, 343-flow channel outlet, 4-central control system, 41-display, 42-key, 43-folding support, 5-flow channel mechanism, 51-roller clamping plate, 52-roller, 53-supporting plate, 6-blowing mold, 7-blowing product, 8-receiving table, 9-safety protection mechanism, 10-drag chain. DETAILED DESCRIPTION
[0027] The application will be described in further detail below with reference to the drawings and embodiments. The described embodiments are only some of the embodiments of the application, not all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the application.
[0028] As Figure 1 and 2As shown in the figure, an automatic unloading system based on a special-shaped blow molding product includes a movable support 1, which is a vertical support, and an automatic oiling system 2, an automatic unloading system 3 and a central control system 4 are arranged on the movable support 1 respectively; wherein the automatic oiling system 2 is used for oiling the extrusion port of a plastic extrusion die (not labeled in the figure) to prevent the hot plastic from sticking to the die port; the automatic unloading system 3 is used for clamping the flash of a blow molding product 7 blow molded by a blow molding die 6 and transmitting the flash to a material receiving table 8 through a flow channel mechanism 5 for subsequent processing; the automatic oiling system 2 and the automatic unloading system 3 are both controlled by the central control system 4; the central control system 4 includes a key 42 and a display 41, and the display 41 is connected to the movable support 1 through a folding support 43, which can be manually adjusted in height according to the position of the worker to facilitate the worker to obtain the best operating position. The keys in this embodiment mainly include start, emergency stop, reset, demolding and the like, which are convenient for manual operation; the display 41 is used for display / editing interface, which can be a touch screen to display and edit key parameters such as action tempo, speed, interval time and the like.
[0029] As shown in Figure 2 and 5 , the hollow blank extruded by the plastic extrusion die will be broken and rebounded under the action of air compression when the blow molding die is closed, and the rebounded hot plastic will adhere to the extrusion die port, which will cause problems such as rolling of the blank when extruding next time, thereby affecting the completeness of the product. In order to ensure the continuity of the action, the automatic oiling system 2 is provided in this embodiment, which is used for applying a layer of high-temperature resistant silicone oil on the extrusion die port to prevent the hot plastic from sticking to the die port. The automatic oiling system 2 includes an oiling mechanism 21 and an oiling driving mechanism 22, and the oiling driving mechanism 22 can drive the oiling mechanism 21 to move in X and Y directions, which is used for driving the oiling mechanism 21 to the extrusion port position of the plastic extrusion die and rotating to oil subsequently.
[0030] Specifically, as shown in Figure 5As shown, the oiling mechanism 21 comprises a grease connecting seat 211, a set of mutually symmetrical spacing adjustment rods 212 are connected on the grease connecting seat 211, the ends of two spacing adjustment rods 212 are provided with grease storage pots 213; a rotary motor 214 is provided on the lower side of the grease connecting seat 211, the shaft center position of the grease connecting seat 211 is connected with the rotating shaft of the rotary motor 214, when the rotary motor 214 works, it can drive the grease connecting seat 211 to rotate clockwise or counterclockwise with the two spacing adjustment rods 212 and the grease storage pots 213 at the ends, so as to realize the oiling of the plastic extrusion die outlet; preferably, the pot mouth of the grease storage pot 213 is upward, that is, corresponding to the lower side of the plastic extrusion die outlet, the extrusion of the grease can be realized by opening the air hole on the bottom side of the grease storage pot 213, the air hole is connected with the electronic air valve through the hose, the other end of the electronic air valve is connected with the gas source, the electronic air valve is connected with the central control system 4, the opening of the electronic air valve is controlled to inject air pressure into the grease storage pot 213, and the grease overflows along the pot mouth under the action of the air pressure. The embodiment can realize the control of the oiling time, the oiling rhythm, and the thickness and width of the coated oil film to meet the process requirements.
[0031] The spacing of the two grease storage pots 213 corresponds to the caliber of the plastic extrusion die outlet, in order to adapt to different calibers of the extrusion outlet, the present oiling mechanism can realize the adjustment of the spacing by adjusting the two spacing adjustment rods 212, specifically: the two spacing adjustment rods 212 are symmetrical with the shaft center of the grease connecting seat 211, the spacing of the two grease storage pots 213 can be adjusted by adjusting the distance of the two grease storage pots 213 relative to the grease connecting seat 211; a positioning locking groove (not marked in the figure) is opened on the grease connecting seat 211, and a waist-shaped groove 217 is opened on the spacing adjustment rod 212 correspondingly, the waist-shaped groove 217 is penetrated by the locking screw and is screwed with the positioning locking groove to realize the adjustment and fixation of the spacing adjustment rod 212.
[0032] The rotary motor 214 is fixed through a rotary motor support 215, the rotary motor support 215 is connected with an oiling drag plate 216, and the oiling drag plate 216 is connected with an oiling driving mechanism 22; the oiling driving mechanism 22 comprises an oiling X-axis moving module 222 connected with the movable support 1 through an oiling driving mechanism support 221, an oiling Y-axis moving module 223 is connected on the oiling X-axis moving module 222, and the oiling Y-axis moving module 223 is connected with the oiling drag plate 216; the oiling X-axis moving module 222 can drive the oiling Y-axis moving module 223 to move horizontally in the X direction, and the oiling Y-axis moving module 223 can drive the oiling drag plate 216 to move horizontally in the Y direction.
[0033] The oiling X-axis moving module 222 and the oiling Y-axis moving module 223 adopt a servo driving mode with a double guide rail structure, with a stroke of 850mm, to be compatible with similar products and prevent interference with the automatic unloading system. The oiling X-axis moving module 222 and the oiling Y-axis moving module 223 can select the commonly used linear slide table on the market, and are controlled by the central control system 4.
[0034] As shown in Figure 2 and 3 , for the automatic unloading of blow molding products, a profile clamp is usually used to vacuum adsorb and grab the surface. However, for the case of irregular shape, complex shape and various product types, a corresponding profile clamp needs to be prepared for grabbing, which is high in cost. To solve the above problems, the present embodiment provides an automatic unloading system 3, which sets the grabbing position between the extrusion die and the blow molding die 6, and uses the flash of the blow molding product 7 for grabbing, which can meet the compatibility of the product. However, in order to ensure effective grabbing, the following key problems need to be solved:
[0035] (1) The flash temperature is high, and the hardness and rigidity are poor;
[0036] (2) The parting surface of the blow molding die is not straight;
[0037] Due to the irregular structure of the blow molding product, the product will move with the movement of the blow molding die when the blow molding die is opened.
[0038] The above problems are effectively solved by the following embodiments.
[0039] As shown in Figure 3 , the automatic unloading system 3 in the present embodiment includes an automatic clamping mechanism 31 and an unloading driving mechanism 32. The unloading driving mechanism 32 can drive the automatic clamping mechanism 31 to move in X, Y and Z directions, so as to drive the automatic clamping mechanism 31 to the position of the blow molding die 6, and facilitate the clamping of the flash of the blow molding product 7 formed by the blow molding of the blow molding die 6.
[0040] Specifically, the automatic clamping mechanism 31 comprises a clamping mechanism support 311, a plurality of symmetrical clamping support plates 312 are arranged on the clamping mechanism support 311, a cylinder support plate 313 is vertically connected to the clamping support plate 312, a cylinder 314 (a linear motor can also be selected in this embodiment, that is, as long as a linear moving power mechanism capable of driving the clamping plate 315 to perform extension and contraction movement is available) is installed on the outer side of the cylinder support plate 313, the piston of the cylinder 314 can penetrate the cylinder support plate 313 and is connected with the clamping plate 315 arranged on the inner side of the cylinder support plate 313; the cylinder 314 can drive the clamping plate 315 to perform horizontal extension and contraction movement relative to the cylinder support plate 313; similarly, the two clamping plates 315 realize clamping of the flash of the blow molding product 7 under the driving of the respective cylinders 314. In this embodiment, the two clamping plates 315 are symmetrically distributed, and the opening size of the clamping plate 315 can be adjusted according to the size of the extruded hollow blank.
[0041] In order to ensure that the two clamping plates 315 remain stable during the extension and contraction process, a plurality of symmetrical guide rods 316 are further arranged on the clamping plate 315, and correspondingly, guide grooves 317 matching the guide rods 316 are formed on the cylinder support plate 313, and the guide rods 316 can penetrate the guide grooves 317.
[0042] The blanking driving mechanism 32 in this embodiment can realize accurate grabbing of the blow molding product 7 by the automatic clamping mechanism 31, and can avoid interference with the work of the automatic oiling system 2. Figure 3 As shown in the figure, the blanking driving mechanism 32 comprises a blanking Y-axis moving module 322 connected with the automatic clamping mechanism 31, the blanking Y-axis moving module 322 is connected with a blanking X-axis moving module 321, the blanking X-axis moving module 321 is connected with a blanking Z-axis moving module 323, the blanking Z-axis moving module 323 is connected with the movable support 1 through a blanking Z-axis moving module support 324, the blanking Z-axis moving module 323 can drive the blanking X-axis moving module 321 to perform Z-direction lifting movement, the blanking X-axis moving module 321 can drive the blanking Y-axis moving module 322 to perform X-direction horizontal movement, and the blanking Y-axis moving module 322 can drive the automatic clamping mechanism 31 to perform Y-direction movement.
[0043] As the optimization of the automatic clamping mechanism 31, the clamping plate 315 is provided with an air cooling module 33, the air cooling module 33 comprises an air nozzle 331 with an air cavity, one end of the air nozzle 331 is provided with a connector 332 for connecting an external air source, and the other end is provided with a plurality of air holes 333 for discharging air; correspondingly, the clamping plate 315 is provided with an air nozzle groove 334 for embedding the air nozzle 331, and the end face of the air hole 333 does not exceed the clamping surface of the clamping plate 315; an electronic one-way valve is further arranged between the air nozzle 331 and the air source, the electronic one-way valve is connected with the central control system, and the time and amount of the ejected air can be controlled, and the air ejected can directly act on the flash of the blow molding product 7, which is beneficial to the rapid cooling and shaping of the flash.
[0044] As shown in Figure 4 As a further optimization of the automatic clamping mechanism 31, the clamping plate 315 is further provided with a liquid cooling module 34, the liquid cooling module 34 comprises an internal circulation flow channel 341 arranged in the clamping plate 315, the internal circulation flow channel 341 comprises a flow channel inlet 342 and a flow channel outlet 343, the flow channel inlet 342 is connected with the outlet of a water pump through a hose, the flow channel outlet 343 is connected with a liquid storage box through a hose, and the liquid storage box is connected with the inlet of the water pump through a hose; the water pump is connected with the central control system 4; the internal circulation flow channel 341 is uniformly distributed in the clamping plate 315. In this embodiment, the liquid can be selected as a cooling liquid, which can not only rapidly cool the clamping plate 315, but also can secondary cool the clamped flash.
[0045] The working process of the automatic clamping mechanism in this embodiment is as follows:
[0046] When the blow molding mold is closed, the automatic clamping mechanism 31 is accurately positioned under the driving of the blanking driving mechanism 32, the air cooling module 33 and the liquid cooling module 34 are turned on, at the same time, the automatic clamping mechanism 31 pre-clamps the flash, the closed size of the pre-clamping can be adjusted according to the size of the mold parting surface, and the flash is finally clamped after cooling, so that the blow molding product can be prevented from being damaged due to the parting surface deviating from the center parting surface too much;
[0047] When the blow molding mold 6 is opened, due to the special-shaped structure of the blow molding product 7, it will move with the movement of one of the molds. In order to prevent the clamping mechanism from causing damage to the product, the automatic clamping mechanism 31 needs to be installed on the unpowered mold group (i.e. the unloading Y-axis moving mold group 322 in the embodiment). The unpowered mold group (the unloading Y-axis moving mold group 322) adopts a tension and compression spring group to balance the tension and compression force, and cooperates with guide rails, sliding blocks and other components to realize the free transfer of the automatic clamping mechanism along the opening and closing direction of the mold. The automatic clamping mechanism can be actuated under the action of a small traction force, and has the function of automatically returning to the original position, so as to ensure that the clamped blow molding product does not interfere with the blow molding mold.
[0048] When the ejection mechanism of the blow molding mold ejects the blow molding product, the automatic clamping mechanism together with the blow molding product returns to the original position under the action of the unpowered mold group (the unloading Y-axis moving mold group 322), and then performs the unloading action under the driving of the unloading X-axis moving mold group 321 and the unloading Z-axis moving mold group 323. The unloading X-axis moving mold group 321 and the unloading Z-axis moving mold group 323 can select the commonly used linear sliding table on the market, and are controlled by the central control system 4. The unloading process is to transport the blow molding product 7 to the receiving table 8 through the flow channel mechanism 5.
[0049] As shown in Figure 6 , the flow channel mechanism 5 includes a group of mutually symmetrical roller shaft clamping plates 51 arranged obliquely, a plurality of roller shafts 52 are arranged between the two roller shaft clamping plates 51, and the two ends of each roller shaft 52 are movably connected through the roller shaft clamping plates 51 respectively. The roller shaft clamping plates 51 are supported and fixed by the support plates 53 which are connected perpendicularly to the movable support 1.
[0050] As shown in Figure 1 , the embodiment also provides a safety protection mechanism 9, that is, a fence area is arranged through a support. During the working process of the system, some components will move in the area, which will cause safety hazards to the operators. Therefore, the safety protection mechanism 9 is mainly used for preventing personnel from entering, and can identify and monitor the personnel who accidentally enter by installing an induction sensor. When the alarm is triggered, the central control system 4 can control the system to pause working.
[0051] The wiring of the central control system 4, the automatic oiling system 2 and the automatic unloading system 3 in the system can be arranged through the drag chain 10.
[0052] As shown in Figure 7As shown, the workflow of the system is as follows: the starting of a single production cycle is controlled by the central control system 4, the automatic oiling system 2 first starts the oiling action, then the extruder extrudes the hollow material, the sealing mechanism performs sealing, at the same time the blow molding mold is closed, the automatic clamping mechanism 31 of the automatic feeding system 3 moves to the upper end of the blow molding mold 6 as a whole through servo driving, and performs air cooling on the upper end flash to increase the strength of the flash, then the flash is clamped, when the blow molding mold 6 is opened, the automatic clamping mechanism 31 will move freely with the movement of the blow molded product, finally, the blow molded product is conveyed to the receiving table 8 through the flow channel mechanism 5 by the feeding driving mechanism 32 of the automatic feeding system 3 for subsequent operation.
[0053] The above merely illustrates the embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made by those skilled in the art within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An automatic unloading system based on a profiled blow-molded product, characterized in that, Including a movable support, the movable support is respectively provided with an automatic oiling system, an automatic feeding system and a central control system; The automatic oiling system comprises an oiling mechanism and an oiling driving mechanism, the oiling driving mechanism can drive the oiling mechanism to move in X direction and Y direction, and is used for driving the oiling mechanism to the extrusion port position of the plastic extrusion die; The oiling mechanism comprises a grease connecting base, a group of mutually symmetrical spacing adjusting rods are connected to the grease connecting base, the ends of the spacing adjusting rods are provided with grease storage pots; a rotary motor is arranged on the lower side of the grease connecting base, the shaft center of the grease connecting base is connected with the rotating shaft of the rotary motor, the rotary motor is fixed through a rotary motor support, the rotary motor support is connected with an oiling drag plate, the oiling drag plate is connected with the oiling driving mechanism; two spacing adjusting rods are symmetrical about the shaft center of the grease connecting base, the spacing between the two grease storage pots can be adjusted through the spacing adjusting rods; a positioning locking groove is formed in the grease connecting base, a waist-shaped groove is formed in the spacing adjusting rod correspondingly, the waist-shaped groove is penetrated by a locking screw and is rotationally connected with the positioning locking groove to realize the adjustment and fixation of the spacing adjusting rod; The oiling driving mechanism comprises an oiling X-axis moving module connected with the movable support through an oiling driving mechanism support, an oiling Y-axis moving module is connected to the oiling X-axis moving module, and the oiling Y-axis moving module is connected with the oiling drag plate; the oiling X-axis moving module can drive the oiling Y-axis moving module to move horizontally in X direction, and the oiling Y-axis moving module can drive the oiling drag plate to move horizontally in Y direction; The automatic oiling system is used for oiling the extrusion port of the plastic extrusion die; The automatic feeding system comprises an automatic clamping mechanism and a feeding driving mechanism, the feeding driving mechanism can drive the automatic clamping mechanism to move in X direction, Y direction and Z direction, and is used for driving the automatic clamping mechanism to the position of the blow molding die, so as to facilitate clamping the flash of the blow molded product formed by blow molding the blow molding die; The automatic clamping mechanism comprises a clamping mechanism support, a group of mutually symmetrical clamping support plates are arranged on the clamping mechanism support, a cylinder support plate is vertically connected to the clamping support plate, a cylinder is mounted on the outer side of the cylinder support plate, the piston of the cylinder can penetrate the cylinder support plate and is connected with a clamping plate arranged on the inner side of the cylinder support plate; the cylinder can drive the clamping plate to move horizontally and telescopically relative to the cylinder support plate; two clamping plates can clamp the flash of the blow molded product under the driving of the respective cylinders; a group of mutually symmetrical guide rods are arranged on the clamping plate, and a guide groove matched with the guide rods is formed on the cylinder support plate correspondingly, and the guide rods can penetrate the guide groove; The automatic feeding system is used for clamping the flash of the blow molded product formed by blow molding the blow molding die, and transmitting the flash to the material receiving table through a flow channel mechanism. The flow channel mechanism comprises a set of mutually symmetrical roller shaft clamping plates arranged obliquely, a plurality of roller shafts are arranged between two of the roller shaft clamping plates, and two ends of each of the roller shafts are movably connected by the roller shaft clamping plates; the roller shaft clamping plates are supported and fixed by support plates connected perpendicularly to the movable support frame; The automatic oiling system and the automatic blanking system are controlled by the central control system.
2. An automatic unloading system based on a profiled blow-molded product according to claim 1, characterized in that, The clamping plate is provided with an air cooling module, the air cooling module comprises an air nozzle with an air cavity, one end of the air nozzle is provided with a joint for connecting an external air source, and the other end is provided with a plurality of air holes for discharging air; correspondingly, the clamping plate is provided with an air nozzle groove for embedding the air nozzle, and the end face of the air hole does not exceed the clamping surface of the clamping plate; an electronic one-way valve is further arranged between the air nozzle and the air source, and the electronic one-way valve is connected with the central control system.
3. An automatic unloading system based on a profiled blow-molded product according to claim 1, characterized in that, The clamping plate is further provided with a liquid cooling module, the liquid cooling module comprises an internal circulation flow channel opened in the clamping plate, the internal circulation flow channel comprises a flow channel inlet and a flow channel outlet, the flow channel inlet is connected with the outlet of a water pump by a hose, the flow channel outlet is connected with a liquid storage box by a hose, and the liquid storage box is connected with the inlet of the water pump by a hose; the water pump is connected with the central control system; the internal circulation flow channel is uniformly distributed in the clamping plate.
4. An automatic unloading system based on a profiled blow-molded product according to claim 1, characterized in that, The blanking driving mechanism comprises a blanking Y-axis moving module connected with the automatic clamping mechanism, the blanking Y-axis moving module is connected with a blanking X-axis moving module, the blanking X-axis moving module is connected with a blanking Z-axis moving module, the blanking Z-axis moving module is connected with the movable support frame through a blanking Z-axis moving module support, the blanking Z-axis moving module can drive the blanking X-axis moving module to move vertically, the blanking X-axis moving module can drive the blanking Y-axis moving module to move horizontally, and the blanking Y-axis moving module can drive the automatic clamping mechanism to move vertically.
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