A drainage structure of corrugated floor of EMU
By designing a combination of drainage tank, heat tracing device and drain valve on the corrugated floor of the rail vehicle, the problems of vehicle body sealing and drainage freezing are solved, and environmentally friendly condensate discharge is achieved.
Patent Information
- Application Number
- CN202211120242.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-15
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2042-09-15
AI Technical Summary
The existing corrugated floor drainage structure of rail vehicles cannot meet the requirements of high vehicle body sealing. The drainage holes are prone to freezing in cold environments, and the condensate discharge is uncontrolled, affecting the environment.
A corrugated floor drainage structure of the EMU including corrugated floor, drainage tank, heat tracing device and drain valve is designed. The drain tank corresponds to the corrugated floor through a sealed connection, the heat tracing device prevents freezing, and the drain valve controls the drainage.
It achieves a higher sealing property of the vehicle body, avoids the freezing of drainage holes, ensures that condensate is regularly discharged at designated locations, and reduces environmental pollution.
Smart Images

Figure CN115416705B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of rail vehicle body structures, and in particular relates to a drainage structure of a corrugated floor of an EMU. Background Art
[0002] Comfort is an important indicator of rail train performance, and train noise is one of the important factors affecting train comfort. With the improvement of train noise requirements, the requirements for car body sealing are also getting higher and higher. Existing corrugated floor steel body trains use a method of drainage in the corrugated floor area by opening drainage holes at each corrugated plate trough so that condensed water can be discharged to the train line area at any time. This structure makes the car body connected to the outside world at the drainage holes, which cannot meet the increasingly high requirements for car body sealing. At the same time, condensed water can be discharged at any time, and the time and place of its discharge cannot be controlled, which is not friendly to the environment; the drainage holes of this structure have the risk of freezing in cold environments. In order to solve the problems related to car body sealing requirements, freezing of drainage holes in cold environments, and environmental friendliness, a new type of corrugated floor drainage structure is designed. Summary of the invention
[0003] The present invention aims to solve the problems related to vehicle body sealing requirements, freezing of drainage holes in cold environments, and environmental friendliness, thereby providing a new type of corrugated floor drainage structure, which makes the vehicle body more sealed to achieve the effect of vehicle body noise reduction, has no risk of freezing in cold environments, and discharges at designated locations to avoid polluting the environment.
[0004] To achieve the above-mentioned purpose of the invention, the present invention provides a drainage structure of a corrugated floor of an EMU, characterized in that it includes a corrugated floor, a drainage trough, a heating device and a drainage valve; the drainage trough includes a channel iron, a bottom sealing plate, a reinforcing rib plate, and a drainage trough end sealing plate, a plurality of holes are opened in the upper part of the channel iron corresponding to the trough of the corrugated floor and are fixedly sealed and connected, the channel iron is inverted on the bottom sealing plate and is fixedly sealed and connected thereto, the channel iron and the bottom sealing plate enclose a space as the drainage trough, the two ends of the drainage trough are fixedly sealed and connected to the end sealing plates, a large circular hole is provided on the bottom sealing plate, and the large circular hole is fixedly connected to the drainage valve.
[0005] Furthermore, a plurality of holes are opened in the upper part of the channel iron corresponding to the troughs of the corrugated floor, wherein the diameter of the openings in the corrugated floor is larger than the diameter of the openings in the upper part of the channel iron.
[0006] Furthermore, a reinforcing rib plate is provided at the connection position between the bottom sealing plate and the channel iron.
[0007] Furthermore, it also includes a heating device, which is a long strip structure, parallel to the drainage groove and fixed below it.
[0008] The present invention has the following advantages:
[0009] (1) Holes are opened on the upper surface of the drainage structure, and the positions of the holes correspond to the holes at the troughs of the corrugated floor to meet the drainage requirements of the vehicle body.
[0010] (2) A heating device is installed at the bottom of the drain trough, which can effectively solve the problem of the drain hole freezing in cold environments.
[0011] (3) A drain valve is installed at the bottom of the drain trough. The drain valve is normally closed, which can effectively seal the vehicle body at the drainage structure to meet increasingly higher sealing requirements. The drain trough can be used to collect condensed water from the vehicle body, and then the drain valve is opened regularly to solve the problem of condensed water being discharged everywhere. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 Schematic diagram of the corrugated floor, drainage trough and heating device structure;
[0013] Figure 2 Schematic diagram of the corrugated floor, drain trough and drain valve structure;
[0014] Figure 3 Schematic diagram of drainage trough structure;
[0015] Figure 4 It is the side view of the drainage trough;
[0016] Figure 5 This is a top view of the drainage trough;
[0017] Figure 6 It is the side view of the channel iron;
[0018] Figure 7 It is the top view of the channel iron;
[0019] Figure 8 Schematic diagram of the bottom sealing plate
[0020] Among them: 1. Corrugated floor; 2. Drainage trough; 3. Heating device; 4. Drain valve;
[0021] 201. Channel iron; 202. Bottom cover plate; 203. Reinforcement rib plate; 204. Cover plate at end of drainage trough; 205. Large round hole. DETAILED DESCRIPTION
[0022] In order to better understand the purpose, structure and function of the present invention, a drainage structure of a corrugated floor of an EMU of the present invention is further described in detail below in conjunction with the accompanying drawings.
[0023] Reference Figure 1 to Figure 2 The drainage structure of the EMU corrugated floor 1 includes a corrugated floor 1, a drainage trough 2, a heating device 3 and a drainage valve 4.
[0024] Reference Figure 3As shown in FIG. 4 , the drainage trough 2 includes a channel iron 201 , a bottom sealing plate 202 , a reinforcing rib plate 203 , and a sealing plate 204 at the end of the drainage trough 2 .
[0025] Reference Figures 1 to 8 , there are thirty-two circular holes on the upper part of the channel iron 201 corresponding to the thirty-two circular holes on the trough of the corrugated floor 1, which are used to receive the condensed water collected by the corrugated floor 1 from the vehicle body structure; the diameter of the opening of the corrugated floor 1 is larger than the diameter of the opening of the upper part of the channel iron 201, and the corrugated plate trough The circumference of the circular hole is welded to ensure the seal between the corrugated plate and the drainage groove 2; the channel iron 201 is inverted on the bottom sealing plate 202 and welded to the bottom sealing plate 202. The space enclosed by the channel iron 201 and the bottom sealing plate 202 is the drainage groove 2, and the two ends of the drainage groove 2 are welded to the end sealing plate 204. A reinforcing rib plate 203 is provided at the connection between the bottom sealing plate and the channel iron to increase the strength of the drainage groove. The end sealing plate 204 of the drainage groove 2 blocks the end of the drainage groove 2 to seal the drainage groove 2, so that the drainage structure is isolated from the external environment, and is also used to collect condensed water.
[0026] There are installation holes on both sides of the bottom cover plate 202 for installing the interface of the heating device 3 and the drain valve 4. The drain valve 4 is installed at the position of the large circular hole 205 of the bottom cover plate 202, so that the drain trough 2 is connected with the drain valve 4; the heating device 3 is installed on both sides of the drain valve 4. The bottom cover plate 202 is connected with the heating device 3 and the drain valve 4 by bolts. When the heating device 3 and the drain valve 4 are installed, rubber pads need to be installed to ensure the sealing of the connection structure. The condensed water of the corrugated floor 1 enters the drain trough 2 and is temporarily stored in the drain trough 2; after the train arrives at the designated position, the condensed water is discharged through the drain valve 4 installed at the bottom of the drain trough 2. The heating device 3 is used to solve the problem that the drain hole may freeze in a cold environment.
[0027] Installation method and heating principle of heating device 3: heating device 3 is a long strip structure, parallel to drain trough 2, and is installed under drain trough 2 through two rows of about 20 bolts, where drain trough 2 has reserved installation holes for installation of heating device 3. Heating device 3 is a "self-controlled" heating device. After the power is turned on, the polymer semiconductor core inside it will automatically adjust the resistance as the ambient temperature changes. When the ambient temperature rises, the resistance value increases, the current decreases, and the heating power decreases; when the ambient temperature decreases, the resistance value decreases, the current increases, and the heating power increases.
Claims
1. A drainage structure of a corrugated floor of a train set, characterized by: The invention comprises a corrugated floor (1), a drainage trough (2), a heating device (3) and a drainage valve (4); the drainage trough (2) comprises a channel iron (201), a bottom sealing plate (202), a reinforcing rib plate (203) and a sealing plate (204) at the end of the drainage trough (2); a plurality of holes are opened on the upper part of the channel iron (201) corresponding to the troughs of the corrugated floor (1) and are fixedly sealed and connected; the channel iron (201) is inverted on the bottom sealing plate (202) and is fixedly sealed and connected thereto; a space enclosed by the channel iron (201) and the bottom sealing plate (202) is the drainage trough (2); both ends of the drainage trough (2) are fixedly sealed and connected to the end sealing plates (204); a large circular hole (205) is provided on the bottom sealing plate (202); and the position of the large circular hole is fixedly connected to the drainage valve (4).
2. The EMU corrugated floor drainage structure according to claim 1, characterized in that: The upper part of the channel iron (201) is provided with a plurality of holes corresponding to the troughs of the corrugated floor (1), wherein the diameter of the openings of the corrugated floor (1) is larger than the diameter of the openings of the upper part of the channel iron (201).
3. The EMU corrugated floor drainage structure according to claim 1, characterized in that: A reinforcing rib plate (203) is provided at the connection position between the bottom sealing plate (202) and the channel iron (201).
4. The EMU corrugated floor drainage structure according to any one of claims 1 to 3, characterized in that: It also includes a heating device (3), which is a long strip structure, parallel to the drainage groove (2) and fixed below it.
Citation Information
Patent Citations
High-speed motor train unit aluminum alloy train body with condensate water draining structure
CN104002827A
Condensate water drainage channel structure and floor for railway passenger vehicle
CN106218652A