Intelligent garment classification control system for a garment production process

Abstract

The present application relates to clothing production classification technical field, and disclose a kind of clothing intelligent classification control system of clothing production process, including intercalation mechanism, the inside of the intercalation mechanism includes mainboard, wear bar and plugboard, the outer side wall of the wear bar is connected in the inside wall of mainboard, the end of the wear bar away from mainboard is connected to the inside of plugboard, the middle part of the side wall of mainboard is connected with main shaft, the bottom side wall of the intercalation mechanism is connected with laminated shelf. For the different process classification control before, after warehousing of goods, corresponding connection has clothing pressure adjustment and video acquisition module, information monitoring can be obtained in time for production process, also can be balanced in time control in different steps, the edge of support plate is opened outward, drive the side wall of laminated shelf to open forward, the top side wall of laminated shelf can support and flatten clothing fabric at the side wall of intercalation mechanism forward, automatically pull and flatten when clothing fabric accumulation gravity is unbalanced.

Description

Technical Field

[0001] This invention relates to the field of garment production classification technology, specifically to an intelligent garment classification control system for the garment production process. Background Technology

[0002] In the process of intelligent production of clothing, the entire process is usually automated. Often, it is only after the final step, when the garment is formed, that it can be confirmed whether the size and style meet the standards. This situation cannot be controlled from the beginning. In the collection of monitoring videos, only the general situation of garment production can often be collected. The possible impact of differences in garment cutting and size is usually ignored. This can easily lead to an imbalance in the final product. Summary of the Invention

[0003] To address the issues of uneven cutting and sewing that arise during garment production, and to achieve the goal of classifying and controlling the garment production process to meticulously manage the impact of differences from the outset, this invention provides the following technical solution:

[0004] A smart garment classification control system for the garment production process includes three main modules: a central processing unit, a controller, and a production and packaging control system.

[0005] The central processing unit includes a signal amplifier and a sensor. The sensor is connected to a controller, and the signal amplifier is connected to a human physiological signal acquisition and motion state acquisition device.

[0006] The central processing unit also includes a garment pressure adjustment, heating, vibration, video acquisition, and audio acquisition and playback module, which serve as the equipment adjustment area during the garment production process;

[0007] The central processing unit also includes the collection of initial cargo information, the collection of inbound cargo information, and the collection of outbound cargo information. The collection of initial cargo information, the collection of inbound cargo information, and the collection of outbound cargo information collectively include arrival, printing of electronic tags, conveyor belt, warehousing, packaging, outbound, and shipment.

[0008] After the goods arrive, an electronic label is printed, the label is affixed to the goods, and they are sent to the warehouse via conveyor belt for packaging and shipment.

[0009] The controller is connected to the piece cutting, sewing adjustment and assembly management. The piece cutting is connected to the adjustment module, and the adjustment module is connected to the production management module. The piece cutting module is kept balanced by the production management module.

[0010] The sewing adjustment module is connected to the cut piece sewing adjustment module, and the cut piece sewing adjustment module is connected to the production management module. The sewing adjustment module maintains balance through the production management module.

[0011] The assembly management module is connected to the monitoring management module, which in turn is connected to the production management module. The monitoring management maintains balance through the production management.

[0012] The start module is connected to the piece cutting module, the piece cutting module is connected to the sewing adjustment module, the sewing adjustment module is connected to the assembly management module, and the assembly management module is connected to the production packaging module.

[0013] The production packaging module includes production packaging control, which includes setting the number of labels, production plan, production progress and packaging into boxes, printing and affixing labels, conveying, reading data, printing the warehouse entry list, inventory counting and reading data, and printing the warehouse exit list.

[0014] The label quantity setting module is connected to the production plan, the production plan is connected to the production process, the production process is connected to the packaging and boxing module, the packaging and boxing module checks whether the boxing is correct, if not, it returns to repackaging and boxing, if the boxing is correct, it continues to print labels and affix labels and then transmits them, reads data to print the warehouse entry list, counts the inventory, reads data and prints the outbound list.

[0015] A garment intelligent sorting auxiliary device for garment production includes an inserting mechanism. The inserting mechanism internally comprises a main board, a inserting rod, and an insert plate. The outer side wall of the inserting rod is connected to the inner side wall of the main board. The end of the inserting rod away from the main board is connected to the interior of the insert plate. A main shaft is connected through the middle of the side wall of the main board. A stacking frame is connected through the bottom side wall of the inserting mechanism. A casing ring is connected through the outer end of the inserting mechanism. A support plate is connected through the bottom side of the stacking frame. An arc-shaped frame is connected through the bottom side of the casing ring. A pressing mechanism is connected through the bottom side of the arc-shaped frame. The pressing mechanism internally comprises a snap-on plate and a folding tube. The inner side of the snap-on plate is connected through the outer end of the folding tube. A folding mechanism is connected through the inner end of the collar. The folding mechanism internally comprises a stacking plate and a support shell. The outer ends of the stacking plate are connected through the inner side wall of the support shell.

[0016] Furthermore, the middle section of the motherboard's sidewall is movably connected to the sidewall of the spindle in two segments, and the sidewall of the motherboard will rotate downwards towards the middle section with the spindle as the axis.

[0017] Furthermore, the stacking mechanism also includes a collar, the inner ring of which is connected through to the outer side wall of the folding cylinder. The side wall of the buckle plate pulls the side wall of the folding cylinder outward, and the side wall of the folding cylinder pulls the collar outward.

[0018] Furthermore, the stacking mechanism also includes a folding frame inside, with the side end of the folding frame connected to the inner end of the support shell, and the outer end of the stacking plate connected to the outer wall of the stacking plate. The side wall of the stacking mechanism is also pulled inward and outward on the inner side of the support shell, which allows the gas inside the folding cylinder to impact the side wall of the stacking plate.

[0019] Furthermore, the side wall of the folding frame is movably connected to the outer side wall of the stacked plate. When the side wall of the stacked plate is opened outward, the outer side wall of the stacked plate can be pushed by the folding frame.

[0020] Furthermore, the top of the stacked plate is connected to the bottom side wall of the support plate, and the side of the stacked plate is spread outward from the inner corner, thereby driving the edge of the top support plate to spread outward.

[0021] Furthermore, the outer wall of the buckle plate is movably engaged with the inner wall of the support shell, and the side wall of the stacking mechanism is also pulled inward and outward on the inner side of the support shell, which allows the gas inside the folding cylinder to impact the side wall of the stacking plate.

[0022] This invention provides an intelligent garment classification and control system for the garment production process. It has the following beneficial effects:

[0023] 1. The intelligent classification control system for the garment production process can collect data on human physiological signals and movement status during the garment production process to produce garments of corresponding sizes. It classifies and controls different processes before, during, and after the goods are put into storage. It is connected to garment pressure adjustment and video acquisition modules, which can monitor the entire garment production process in a timely manner and control different steps in the production process in a timely and balanced manner.

[0024] 2. The intelligent classification control system for garment production processes, due to the constantly changing weight of the garments, causes the stacking mechanism to pull inward and outward at the inner side of the support shell. This causes the gas inside the folding tube to impact the side wall of the stacking plate, which then expands outward from the inner corner, causing the edge of the top support plate to expand outward and the side wall of the stacking frame to expand forward. The top side wall of the stacking frame can support and flatten the garment fabric at the side wall of the insertion mechanism, automatically smoothing it out when the weight of the accumulated garment fabric is uneven. Attached Figure Description

[0025] Figure 1 This is a system diagram of the signal processing module for garment production in this invention;

[0026] Figure 2 This is a system diagram of the garment cutting process of the present invention;

[0027] Figure 3 This is a diagram of the production packaging control system of the present invention;

[0028] Figure 4 This is a schematic diagram of the overall structure and connection of the present invention;

[0029] Figure 5 This is a schematic diagram of the internal structural connections of the insertion mechanism of the present invention;

[0030] Figure 6 This is a schematic diagram of the internal structural connections of the stacking mechanism of the present invention.

[0031] In the diagram: 1. Insertion mechanism; 111. Main board; 112. Through rod; 113. Insert plate; 2. Stacking frame; 3. Main shaft; 4. Sheath ring; 5. Support plate; 6. Arc frame; 7. Stacking mechanism; 711. Stacking plate; 712. Folding frame; 713. Support shell; 8. Pressing mechanism; 811. Buckle plate; 812. Folding cylinder; 813. Collar. Detailed Implementation

[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] An example of the intelligent garment sorting control system for this garment production process is as follows:

[0034] Please see Figures 1-3 A smart classification and control system for the garment production process, comprising three main modules: a central processing unit, a controller, and a production and packaging control system.

[0035] The central processing unit includes a signal amplifier and a sensor. The sensor is connected to a controller, and the signal amplifier is connected to a human physiological signal acquisition and motion state acquisition device.

[0036] The central processing unit also includes a garment pressure adjustment, heating, vibration, video acquisition, and audio acquisition and playback module, which serve as the equipment adjustment area during the garment production process;

[0037] The central processing unit also includes the collection of initial cargo information, the collection of inbound cargo information, and the collection of outbound cargo information. The collection of initial cargo information, the collection of inbound cargo information, and the collection of outbound cargo information collectively include arrival, printing of electronic tags, conveyor belt, warehousing, packaging, outbound, and shipment.

[0038] After the goods arrive, an electronic label is printed, the label is affixed to the goods, and they are sent to the warehouse via conveyor belt for packaging and shipment.

[0039] The controller is connected to the piece cutting, sewing adjustment and assembly management. The piece cutting is connected to the adjustment module, and the adjustment module is connected to the production management module. The piece cutting module is kept balanced by the production management module.

[0040] The sewing adjustment module is connected to the cut piece sewing adjustment module, and the cut piece sewing adjustment module is connected to the production management module. The sewing adjustment module maintains balance through the production management module.

[0041] The assembly management module is connected to the monitoring management module, which in turn is connected to the production management module. The monitoring management maintains balance through the production management.

[0042] The start module is connected to the piece cutting module, the piece cutting module is connected to the sewing adjustment module, the sewing adjustment module is connected to the assembly management module, and the assembly management module is connected to the production packaging module.

[0043] The production packaging module includes production packaging control, which includes setting the number of labels, production plan, production progress and packaging into boxes, printing and affixing labels, conveying, reading data, printing the warehouse entry list, inventory counting and reading data, and printing the warehouse exit list.

[0044] The label quantity setting module is connected to the production plan, the production plan is connected to the production process, the production process is connected to the packaging and boxing module, the packaging and boxing module checks whether the boxing is correct, if not, it returns to repackaging and boxing, if the boxing is correct, it continues to print labels and affix labels and then transmits them, reads data to print the warehouse entry list, counts the inventory, reads data and prints the outbound list.

[0045] Please see Figures 4-6 A garment intelligent sorting auxiliary device for garment production process includes an inserting mechanism 1. The inserting mechanism 1 includes a main board 111, a inserting rod 112 and an insert plate 113. The outer side wall of the inserting rod 112 is connected to the inner side wall of the main board 111. The end of the inserting rod 112 away from the main board 111 is connected to the interior of the insert plate 113. A main shaft 3 is connected to the middle of the side wall of the main board 111. The middle part of the side wall of the main board 111 is movably connected to the side wall of the main shaft 3 in two sections. The side wall of the main board 111 will rotate downward towards the middle part with the main shaft 3 as the axis.

[0046] The bottom sidewall of the insertion mechanism 1 is connected to the stacking frame 2, the outer end of the insertion mechanism 1 is connected to the shell ring 4, the bottom side of the stacking frame 2 is connected to the support plate 5, the bottom side of the shell ring 4 is connected to the arc frame 6, the bottom side of the arc frame 6 is connected to the stacking mechanism 8, the stacking mechanism 8 includes a buckle plate 811 and a folding cylinder 812 inside, the inner side of the buckle plate 811 is connected to the outer end of the folding cylinder 812, the stacking mechanism 8 also includes a collar 813 inside, the inner ring of the collar 813 is connected to the outer ring sidewall of the folding cylinder 812, the sidewall of the buckle plate 811 pulls the sidewall of the folding cylinder 812 outward, and the sidewall of the folding cylinder 812 pulls the collar 813 outward.

[0047] The inner end of the collar 813 is connected to a stacking mechanism 7. The stacking mechanism 7 includes a stacking plate 711 and a support shell 713. The outer ends of the stacking plate 711 are connected to the inner sidewall of the support shell 713. The stacking mechanism 7 also includes a folding frame 712. The side end of the folding frame 712 is connected to the inner end of the support shell 713, and the outer end of the stacking plate 711 is connected to the outer sidewall of the stacking plate 711. The sidewall of the folding frame 712 is movably connected to the outer sidewall of the stacking plate 711. When the sidewall of the stacking plate 711 is opened outward, the outer sidewall of the stacking plate 711 can be pushed by the folding frame 712. The side wall of the stacking mechanism 8 also moves inward and outward at the inner side of the support shell 713, which allows the gas inside the folding cylinder 812 to impact the side wall of the stacking plate 711. The top of the stacking plate 711 is connected to the bottom side wall of the support plate 5. The side of the stacking plate 711 is spread outward from the inner corner, which can drive the edge of the top support plate 5 to spread outward. The outer side wall of the buckle plate 811 is movably engaged with the inner side wall of the support shell 713. The side wall of the stacking mechanism 8 also moves inward and outward at the inner side of the support shell 713, which allows the gas inside the folding cylinder 812 to impact the side wall of the stacking plate 711.

[0048] Working principle: When using it, such as Figure 4 and Figure 5As shown, when the garment passes through the top side wall of the insertion mechanism 1, the middle part of the insertion mechanism 1 is connected by the main shaft 3. The top side wall of the main board 111 bears the weight of the garment downwards. The outer end of the side wall of the main board 111 drives the side wall of the threading rod 112 downwards. The side wall of the main board 111 will rotate downwards towards the middle part with the main shaft 3 as the axis. The inner side of the end of the main board 111 away from the main shaft 3 slides outwards from the outer side wall of the threading rod 112. At this time, the side wall of the insert plate 113 tilts from the equilibrium state towards the middle part. At this time, the garment fabric passes through the top side wall of the insertion mechanism 1. The side wall of the insertion mechanism 1 presses down on the side wall of the stacking frame 2. The side wall of the stacking frame 2 is compressed downwards. After the side walls of the stacking frame 2 are compressed, the height of the stacking frame 2 is reduced, and the width of the stacking frame 2 will increase. Pushing the sidewalls of the outer shell ring 4 to the surroundings, the sidewalls of the outer shell ring 4 push the arc frame 6 to both ends, and the sidewalls of the arc frame 6 drive the sidewalls of the stacking mechanism 8 to pull outwards in parallel. At this time, the sidewalls of the buckle plate 811 pull the sidewalls of the folding tube 812 outwards, and the sidewalls of the folding tube 812 pull the collar 813 outwards. As the weight of the garment is constantly changing, the sidewalls of the stacking mechanism 8 will also be pulled inwards and outwards at the inner side of the support shell 713. This allows the gas inside the folding tube 812 to impact the sidewalls of the stacking plate 711, causing the side of the stacking plate 711 to open outwards from the inner corner. This can drive the edge of the top support plate 5 to open outwards, which can directly drive the sidewalls of the stacking frame 2 to open forwards. The top sidewall of the stacking frame 2 can support and flatten the garment fabric at the sidewall of the insertion mechanism 1.

[0049] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A garment intelligent sorting auxiliary device for the garment production process, applied to a garment intelligent sorting control system for the garment production process, comprising an inserting mechanism (1), characterized in that: The insertion mechanism (1) includes a main board (111), a through rod (112), and an insert plate (113). The outer side wall of the through rod (112) is connected to the inner side wall of the main board (111). The end of the through rod (112) away from the main board (111) is connected to the interior of the insert plate (113). A main shaft (3) is connected through the middle of the side wall of the main board (111). A stacking frame (2) is connected through the bottom side wall of the insertion mechanism (1). A casing ring (4) is connected through the outer end of the insertion mechanism (1). A support plate (5) is connected through the bottom side of the stacking frame (2). The casing ring (4) is connected through the outer side of the insertion mechanism (1). 4) The bottom side is connected to an arc-shaped frame (6), and the bottom side of the arc-shaped frame (6) is connected to a stacking mechanism (8). The interior of the stacking mechanism (8) includes a buckle plate (811) and a folding tube (812). The inner side of the buckle plate (811) is connected to the outer end of the folding tube (812). The interior of the stacking mechanism (8) also includes a collar (813). The inner end of the collar (813) is connected to a stacking mechanism (7). The interior of the stacking mechanism (7) includes a stacking plate (711) and a support shell (713). The outer ends of the stacking plate (711) are connected to the inner wall of the support shell (713).

2. The intelligent garment classification auxiliary device for garment production process according to claim 1, characterized in that: The middle part of the side wall of the motherboard (111) is movably connected to the side wall of the spindle (3) in two sections.

3. The intelligent garment classification auxiliary device for the garment production process according to claim 1, characterized in that: The inner ring of the collar (813) is connected through to the outer ring sidewall of the folding cylinder (812).

4. The intelligent garment classification auxiliary device for garment production process according to claim 1, characterized in that: The stacking mechanism (7) also includes a folding frame (712) inside. The side end of the folding frame (712) is connected to the inner end of the support shell (713), and the outer end of the stacking plate (711) is connected to the outer wall of the stacking plate (711).

5. The intelligent garment classification auxiliary device for garment production process according to claim 4, characterized in that: The side wall of the folding frame (712) is movably connected to the outer side wall of the stacking plate (711).

6. The intelligent garment classification auxiliary device for garment production process according to claim 1, characterized in that: The top of the stacked plate (711) is connected through to the bottom side wall of the support plate (5).

7. The intelligent garment classification auxiliary device for garment production process according to claim 1, characterized in that: The outer side wall of the buckle plate (811) is movably engaged with the inner side wall of the support shell (713).

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