A valve arrangement and control system resistant to high pressure

By introducing support components and control components into the valve device, the problem that existing high-pressure valves cannot achieve significant improvement by relying on material hardness is solved, resulting in higher pressure resistance and longer component life.

CN115585272BActive Publication Date: 2026-06-09ZHEJIANG KIN SHINE TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ZHEJIANG KIN SHINE TECH CO LTD
Filing Date
2022-09-27
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

Existing high-pressure resistant valve devices only improve their high-pressure resistance by selecting ultra-high hardness materials. The high-pressure resistance mainly relies on the hardness of the material itself, and the structure of the device itself does not significantly improve its ability to withstand high pressure.

Method used

By introducing support components into the valve assembly, including support plates, screws, support discs, telescopic tubes, and rubber pads, combined with control components and sealing rings, the support structure of the valve plate is enhanced. The support components provide support for the valve plate under high pressure, thereby improving its high-pressure resistance.

Benefits of technology

It effectively improves the pressure resistance of valve devices under high pressure, reduces the requirements for the hardness of raw materials, extends the service life of key components, and enhances sealing performance and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of high-pressure resistant valve, in particular to a high-pressure resistant valve device and control system, which comprises a shell, a rotating disc, a valve piece and a pressure-resistant assembly, the pressure-resistant assembly comprises a valve chamber, a water inlet pipe, a drain pipe and a support component, the valve chamber has a semicircular groove and a square groove; when the valve piece is opened, water flow or air flow enters from one side of the water inlet pipe and flows out from one side of the drain pipe, at this time the support component is accommodated in the square groove of the valve chamber and does not affect the opening and closing of the valve piece; when the high-pressure resistance needs to be improved after the valve piece is closed, the support component is started to support the valve piece, thereby improving the pressure resistance; the high-pressure resistance of the valve piece is strengthened by adding the support component, thereby solving the problem that the existing device only selects super-hard materials to improve the high-pressure resistance, the high-pressure resistance mainly depends on the hardness of the materials, and the structure of the device itself has no obvious effect on improving the high-pressure resistance.
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Description

Technical Field

[0001] This invention relates to the field of high-pressure resistant valve technology, and in particular to a high-pressure resistant valve device and control system. Background Technology

[0002] As important transport routes for gases and liquids, gas pipes and water pipes are often equipped with valves. Valves have an on / off function, but ordinary valves are prone to leakage under high pressure.

[0003] A high-pressure resistant valve is available, comprising a housing, a rotating disc, and a valve plate. The housing has threads for connection to a pipeline, and the rotating disc controls the rotation of the valve plate to achieve the opening and closing effect. The high-pressure resistance is improved by selecting an ultra-high hardness material for its manufacture.

[0004] However, this device only improves its high-pressure resistance by selecting ultra-high hardness materials. The high-pressure resistance mainly relies on the hardness of the material itself, and the structure of the device itself does not have a significant effect on resisting high pressure. Summary of the Invention

[0005] The purpose of this invention is to provide a valve device and control system that resists high pressure, which solves the problem that existing devices only improve the high pressure resistance by selecting ultra-high hardness materials, and the high pressure resistance mainly relies on the hardness of the material itself, while the structure of the device itself does not have an obvious effect on increasing the high pressure resistance.

[0006] To achieve the above objectives, the present invention provides a high-pressure resistant valve device and control system, comprising a housing, a rotating disk, a valve plate, and a pressure-resistant assembly. The rotating disk is rotatably connected to the housing and located on one side of the housing; the valve plate is fixedly connected to the rotating disk and rotatably connected to the housing; the pressure-resistant assembly includes a valve chamber, an inlet pipe, a drain pipe, and a support member. The valve chamber has a semi-circular groove and a square groove; the valve chamber is fixedly connected to the housing and located within the housing; the inlet pipe communicates with the valve chamber and is located on one side of the semi-circular groove of the valve chamber; the drain pipe communicates with the valve chamber and is located on one side of the square groove of the valve chamber; the support member is slidably connected to the valve chamber and is located on one side of the square groove of the valve chamber.

[0007] The supporting component includes a supporting plate, a screw, and a supporting disc. The supporting plate has a through hole. The supporting plate is slidably connected to the valve chamber and is located in the valve chamber. The supporting disc is rotatably connected to the supporting plate and is located on one side of the supporting plate. The screw is threadedly connected to the outer shell and is fixedly connected to the supporting disc.

[0008] The supporting component further includes a first telescopic tube and a second telescopic tube. The first telescopic tube is fixedly connected to the valve chamber and is located in the valve chamber. The second telescopic tube is slidably connected to the first telescopic tube and is located on one side of the first telescopic tube.

[0009] The anti-compression component further includes a rubber pad and a sealing ring. The rubber pad is fixedly connected to the support plate and is located on one side of the support plate. The sealing ring is fixedly connected to the first telescopic tube and is located in the first telescopic tube.

[0010] The high-pressure resistant control system further includes a control component, which comprises a control box, a first motor, a second motor, and a sleeve. The control box is fixedly connected to the housing and located on one side of the housing. The first motor is fixedly connected to the control box and located inside the control box. The output end of the first motor is fixedly connected to the rotating disk. The second motor is fixedly connected to the control box and located on one side of the control box. The sleeve is fixedly connected to the output end of the second motor and is also fixedly connected to the screw.

[0011] The control component further includes a first pressure gauge and a second pressure gauge. The first pressure gauge is fixedly connected to the control box and communicates with the square groove of the valve chamber; the second pressure gauge is fixedly connected to the control box and communicates with the semi-circular groove of the valve chamber.

[0012] The control component further includes a start / stop button and a valve pointer. The start / stop button is fixedly connected to the control box and located on one side of the control box. The valve pointer is rotatably connected to the control box and fixedly connected to the valve plate.

[0013] This invention discloses a high-pressure resistant valve device and control system, comprising a housing, a rotating disk, a valve plate, and a pressure-resistant assembly. The rotating disk is rotatably connected to the housing and located on one side of the housing. The valve plate is fixedly connected to the rotating disk and rotatably connected to the housing. The rotating disk controls the rotation of the valve plate to achieve an on / off effect. Ultra-high hardness material is selected as the raw material to improve high-pressure resistance. The pressure-resistant assembly includes a valve chamber, an inlet pipe, a drain pipe, and a support member. The valve chamber has a semi-circular groove and a square groove. The valve chamber is fixedly connected to the housing and located within the housing. The inlet pipe communicates with the valve chamber and is located on one side of the semi-circular groove of the valve chamber. The drain pipe communicates with the valve chamber and is located on one side of the square groove of the valve chamber. The support member is slidably connected to the valve chamber. It is located on one side of the square groove in the valve chamber; the valve chamber is used to house the valve plate, which is disc-shaped and completely blocks the semi-circular groove when closed, cutting off the water flow and air flow; when the valve plate is open, water or air flows in from the inlet pipe and then flows out from the drain pipe. At this time, the support member is housed in the square groove of the valve chamber and will not affect the rotation, opening and closing of the valve plate. When it is necessary to improve the high pressure resistance after the valve plate is closed, the support member is activated to hold the valve plate and provide support, thereby improving the pressure resistance; by adding a support member to strengthen the high pressure resistance of the valve plate, the problem of existing devices only improving the high pressure resistance by selecting ultra-high hardness materials, which mainly rely on the hardness of the material itself, and the structure of the device itself is not effective in improving the high pressure resistance is solved. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0015] Figure 1 This is a cross-sectional view of a high-pressure resistant valve device and control system according to the first embodiment of the present invention.

[0016] Figure 2 This is a partial enlarged view of detail A of a high-pressure resistant valve device and control system according to the first embodiment of the present invention.

[0017] Figure 3 This is a cross-sectional view of a high-pressure resistant valve device and control system according to a second embodiment of the present invention.

[0018] Figure 4 This is a cross-sectional view of a high-pressure resistant valve device and control system according to the third embodiment of the present invention.

[0019] 101-Outer shell, 102-Rotating disc, 103-Valve plate, 104-Pressure-resistant component, 105-Valve chamber, 106-Inlet pipe, 107-Drain pipe, 108-Supporting component, 109-Semi-circular groove, 110-Square groove, 111-Supporting plate, 112-Screw, 113-Supporting disc, 114-First telescopic pipe, 115-Second telescopic pipe, 116-Rubber pad, 117-Sealing ring, 118-Through hole, 201-Control component, 202-Control box, 203-First motor, 204-Second motor, 205-Sleeve, 206-First pressure gauge, 207-Second pressure gauge, 208-Start / Stop button, 209-Valve pointer, 301-Connecting cover, 302-Snap ring, 303-Internal thread. Detailed Implementation

[0020] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0021] First Embodiment

[0022] Please see Figures 1-2 , Figure 1 This is a cross-sectional view of a high-pressure resistant valve device and control system according to the first embodiment of the present invention; Figure 2 This is a partial enlarged view of detail A of a high-pressure resistant valve device and control system according to the first embodiment of the present invention.

[0023] This invention provides a high-pressure resistant valve device, comprising a housing 101, a rotating disk 102, a valve plate 103, and a pressure-resistant component 104. The pressure-resistant component 104 includes a valve chamber 105, an inlet pipe 106, a drain pipe 107, a support member 108, a rubber pad 116, and a sealing ring 117. The support member 108 includes a support plate 111, a screw 112, a support disk 113, a first telescopic pipe 114, and a second telescopic pipe 115. The valve chamber 105 has a semi-circular groove 109 and a square groove 110. The support plate 111 has a through hole 118. This solution addresses the problem that existing devices rely solely on ultra-high hardness materials to improve high-pressure resistance, which primarily depends on the material's inherent hardness, resulting in limited effectiveness in enhancing high-pressure resistance due to the device's structure. This solution improves high-pressure resistance while reducing the requirements for raw material quality.

[0024] In this embodiment, the rotating disk 102 is rotatably connected to the outer casing 101 and is located on one side of the outer casing 101; the valve plate 103 is fixedly connected to the rotating disk 102 and rotatably connected to the outer casing 101; the rotating disk 102 is used to control the rotation of the valve plate 103 to achieve the switching effect, and ultra-high hardness material is selected as the raw material to improve the high pressure resistance.

[0025] The valve chamber 105 is fixedly connected to the outer shell 101 and is located within the outer shell 101; the inlet pipe 106 is connected to the valve chamber 105 and is located on one side of the semicircular groove 109 of the valve chamber 105; the drain pipe 107 is connected to the valve chamber 105 and is located on one side of the square groove 110 of the valve chamber 105; the support member 108 is slidably connected to the valve chamber 105 and is located on one side of the square groove 110 of the valve chamber 105; the valve chamber 105 is used to house the valve plate 103, which is disc-shaped and completely blocks the semicircular groove 109 when closed, cutting off water and air flow; when the valve plate 103 is open, water or air... The water flows in from one side of the inlet pipe 106 and out from the other side of the drain pipe 107. At this time, the support member 108 is housed in the square groove 110 of the valve chamber 105 and will not affect the rotation, opening and closing of the valve plate 103. When it is necessary to improve the high pressure resistance after the valve plate 103 is closed, the support member 108 is activated to press against the valve plate 103 and provide support, thereby improving the pressure resistance. By adding the support member 108 to strengthen the high pressure resistance of the valve plate 103, the problem of existing devices only improving the high pressure resistance by selecting ultra-high hardness materials, which mainly relies on the hardness of the material itself, and the structure of the device itself does not have an obvious effect on improving the high pressure resistance is solved.

[0026] Secondly, the support plate 111 is slidably connected to the valve chamber 105 and is located in the valve chamber 105; the support disk 113 is rotatably connected to the support plate 111 and is located on one side of the support plate 111; the screw 112 is threadedly connected to the outer shell 101 and fixedly connected to the support disk 113; when the valve plate 103 is open, water and air can flow through the through hole 118; when it is necessary to improve the high pressure resistance, the screw 112 is rotated to drive the rotating disk 102 and the support plate 111 to move, so that they are pushed to one side of the valve plate 103 and abut against the valve plate 103 to support it and improve the high pressure resistance.

[0027] Furthermore, the first telescopic tube 114 is fixedly connected to the valve chamber 105 and is located in the valve chamber 105; the second telescopic tube 115 is slidably connected to the first telescopic tube 114 and is located on one side of the first telescopic tube 114; the first telescopic tube 114 and the second telescopic tube 115 can prevent the screw 112 from being directly exposed to water flow and air flow and thus prevent corrosion, thereby improving the service life of the screw 112.

[0028] Finally, the pressure-resistant component 104 also includes a rubber pad 116 and a sealing ring 117. The rubber pad 116 is fixedly connected to the support plate 111 and is located on one side of the support plate 111. The sealing ring 117 is fixedly connected to the first telescopic tube 114 and is located in the first telescopic tube 114. The rubber pad 116 is located on the side of the support plate 111 near the valve, which can prevent the valve and the support plate 111 from directly contacting each other and causing wear. It can also prevent auxiliary sealing of the valve and prevent water and air from flowing to the other side. The sealing ring 117 can prevent water from entering through the gap between the first telescopic tube 114 and the second telescopic tube 115, thus protecting the screw 112.

[0029] When this device is used as a valve for a high-pressure pipeline, the valve chamber 105 is used to house the valve plate 103. The valve plate 103 is disc-shaped and, when closed, completely blocks the semi-circular groove 109, cutting off water and air flow. When the valve plate 103 is open, water or air enters from the inlet pipe 106 and exits from the drain pipe 107. At this time, the support member 108 is housed in the square groove 110 of the valve chamber 105 and does not affect the rotation, opening, and closing of the valve plate 103. When it is necessary to improve the high-pressure resistance after the valve plate 103 is closed, the support member 108 is activated to press against the valve plate 103, providing support and thus improving the pressure resistance. When the valve plate 103 is open, water and air flow through the through hole 118. Rotating the screw 112 moves the support disc 113 and the support plate 111, pushing them to one side of the valve plate 103 and pressing against it. The valve plate 103 provides support and improves its high-pressure resistance. The first telescopic tube 114 and the second telescopic tube 115 prevent the screw 112 from directly contacting water or air and being corroded, thus improving its service life. The rubber pad 116 is located on the side of the support plate 111 near the valve, preventing the valve from directly contacting the support plate 111 and causing wear. It also prevents the valve from being auxiliary-sealed, thus preventing water or air from flowing to the other side. The sealing ring 117 prevents water from entering through the gap between the first telescopic tube 114 and the second telescopic tube 115, protecting the screw 112. By adding a support member 108, the high-pressure resistance of the valve plate 103 is strengthened, thus solving the problem that existing devices only improve high-pressure resistance by selecting ultra-high hardness materials, and the high-pressure resistance mainly relies on the hardness of the material itself, while the structure of the device itself does not have a significant effect on high-pressure lifting.

[0030] Second Embodiment

[0031] Please see Figure 3 , Figure 3 This is a cross-sectional view of a high-pressure resistant valve device and control system according to a second embodiment of the present invention.

[0032] Based on the first embodiment, a high-pressure resistant control system further includes a control component 201, which includes a control box 202, a first motor 203, a second motor 204, a sleeve 205, a first pressure gauge 206, a second pressure gauge 207, a start / stop button 208, and a valve pointer 209.

[0033] The control box 202 is fixedly connected to the outer shell 101 and is located on one side of the outer shell 101; the first motor 203 is fixedly connected to the control box 202 and is located inside the control box 202; the output end of the first motor 203 is fixedly connected to the rotating disk 102; the second motor 204 is fixedly connected to the control box 202 and is located on one side of the control box 202; the sleeve 205 is fixedly connected to the output end of the second motor 204 and is fixedly connected to the screw 112; the control box 202 is used to place and support the control component; the first motor 203 is used to control the rotating disk 102, which can achieve the effect of automatically opening or closing the valve; the second motor 204 is used to drive the sleeve 205 to rotate, and the sleeve 205 drives the screw 112 to rotate, thereby pushing out the support component 108 with one click, which is convenient to use.

[0034] The first pressure gauge 206 is fixedly connected to the control box 202 and communicates with the square groove 110 of the valve chamber 105; the second pressure gauge 207 is fixedly connected to the control box 202 and communicates with the semi-circular groove 109 of the valve chamber 105; the first pressure gauge 206 is used to monitor the pressure on the drain end side, and the second pressure gauge 207 is used to monitor the pressure on the inlet end side. The pressure difference can be used to determine whether the pressure is normal and whether the valve is leaking, thus facilitating maintenance.

[0035] The start / stop button 208 is fixedly connected to the control box 202 and located on one side of the control box 202; the valve pointer 209 is rotatably connected to the control box 202 and fixedly connected to the valve plate 103; the start / stop button 208 is connected to the first motor 203 and the second motor 204, and can directly control their synchronous operation to achieve the effect of quick start / stop; the valve pointer 209 is used to observe the status of the valve plate 103, and can conveniently and directly observe the valve plate 103 to judge the usage status and damage of the valve.

[0036] Third Embodiment

[0037] Please see Figure 4 , Figure 4 This is a cross-sectional view of a high-pressure resistant valve device and control system according to the third embodiment of the present invention.

[0038] Based on the second embodiment, the high-pressure resistant valve device of the present invention further includes a connecting cover 301 and a retaining ring 302, wherein the connecting cover 301 has an internal thread 303.

[0039] The retaining ring 302 is fixedly connected to the inlet pipe 106 and is located on one side of the inlet pipe 106; the connecting cover 301 is slidably connected to the retaining ring 302 and is located on one side of the retaining ring 302; after the inlet pipe 106 is connected to the high-pressure pipe, the connecting cover 301 is connected to the high-pressure pipe through the internal thread 303. The connecting cover 301 will be snapped out by the retaining ring 302. When the inlet pipe 106 is under high pressure, the backward thrust will be transmitted to the connecting cover 301 through the retaining ring 302. The connecting cover 301 shares the high-pressure impact force on the inlet pipe 106, making the connection more stable and improving the high-pressure resistance of the valve connection.

[0040] The above description discloses only one preferred embodiment of the present invention, and should not be construed as limiting the scope of the present invention. Those skilled in the art will understand that all or part of the processes of the above embodiments can be implemented, and equivalent changes made in accordance with the claims of the present invention are still within the scope of the invention.

Claims

1. A high-pressure resistant valve device, comprising a housing, a rotating disk, and a valve plate, wherein the rotating disk is rotatably connected to the housing and located on one side of the housing; the valve plate is fixedly connected to the rotating disk and rotatably connected to the housing; characterized in that, It also includes a pressure-resistant component, which comprises a valve chamber, an inlet pipe, a drain pipe, and a support member. The valve chamber has a semi-circular groove and a square groove. The valve chamber is fixedly connected to the outer shell and is located within the outer shell. The inlet pipe communicates with the valve chamber and is located on one side of the semi-circular groove of the valve chamber. The drain pipe communicates with the valve chamber and is located on one side of the square groove of the valve chamber. The support member is slidably connected to the valve chamber and is located on one side of the square groove of the valve chamber. The supporting component includes a support plate, a screw, a support disc, a first telescopic tube, and a second telescopic tube. The support plate has a through hole. The support plate is slidably connected to the valve chamber and is located within the valve chamber. The support disc is rotatably connected to the support plate and is located on one side of the support plate. The screw is threadedly connected to the outer casing and fixedly connected to the support disc. The first telescopic tube is fixedly connected to the valve chamber and is located within the valve chamber. The second telescopic tube is slidably connected to the first telescopic tube and is located on one side of the first telescopic tube. It also includes a control assembly, which includes a control box, a first motor, a second motor, a sleeve, a first pressure gauge, and a second pressure gauge. The control box is fixedly connected to the housing and is located on one side of the housing. The first motor is fixedly connected to the control box and is located inside the control box. The output end of the first motor is fixedly connected to the rotating disk; the second motor is fixedly connected to the control box and located on one side of the control box; the sleeve is fixedly connected to the output end of the second motor and to the screw; the first pressure gauge is fixedly connected to the control box and communicates with the square groove of the valve chamber; the second pressure gauge is fixedly connected to the control box and communicates with the semi-circular groove of the valve chamber.

2. The high-pressure resistant valve device as described in claim 1, characterized in that, The pressure-resistant component also includes a rubber pad and a sealing ring. The rubber pad is fixedly connected to the support plate and is located on one side of the support plate. The sealing ring is fixedly connected to the first telescopic tube and is located in the first telescopic tube.

3. The high-pressure resistant valve device as described in claim 1, characterized in that, The control component also includes a start / stop button and a valve pointer. The start / stop button is fixedly connected to the control box and located on one side of the control box. The valve pointer is rotatably connected to the control box and fixedly connected to the valve plate.