A new energy automobile battery performance detection device

By designing a new energy vehicle battery performance testing device with a housing component and conveyor system equipped with air pipes, water pipes, and limiting arms, the problem of battery explosion or spontaneous combustion during impact testing has been solved, achieving safe battery testing and condition observation.

CN115598545BActive Publication Date: 2025-12-12SHANGHAI XINYI IND CO LTD
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Patent Information

Application Number
CN202111611288.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-12-27
Publication Date
2025-12-12
Estimated Expiration
2041-12-27

AI Technical Summary

Technical Problem

Existing battery performance testing devices are difficult to effectively prevent batteries from exploding or spontaneously combusting during impact tests, and it is also difficult to fix and observe the battery status.

Method used

A new energy vehicle battery performance testing device was designed, which adopts a cover component and a conveyor belt system, and is equipped with air pipes and water pipes to prevent dense smoke and fire. It is fixed by an inclined cover component and a limiting arm, and is equipped with a temperature measuring device and an adjustable pick-and-place device to ensure safety.

Benefits of technology

It effectively prevents batteries from exploding or spontaneously combusting during impact tests, ensuring operational safety, and can continuously extinguish fires to prevent reignition, providing reliable condition observation and fixation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN115598545B_ABST
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Abstract

The application discloses a new energy automobile battery performance detection device, and belongs to the technical field of detection devices. The new energy automobile battery performance detection device comprises a machine table, a conveying belt arranged on the machine table, taking and placing devices arranged on the two sides of the conveying belt and used for clamping batteries, a portal frame arranged on the top of the batteries, a winch installed on the portal frame, impact pieces connected with the winch, a cover member one and a cover member two arranged outside the taking and placing devices, an inclined surface serving as the contact surface of the cover member one and the cover member two, and swing arm members arranged on the cover member one and used for dragging the cover member one to rotate and move away. The cover member one and the cover member two are folded towards each other to surround and protect the batteries, so that the batteries are prevented from exploding and rupturing during the impact test, and personnel casualties or further property losses are avoided.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of detection devices, and particularly relates to a new energy automobile battery performance detection device. BACKGROUND

[0002] As the power source of new energy automobiles, power batteries are the most important system in the whole vehicle, accounting for 30% to 40% of the cost of the whole vehicle, which is also a landmark component distinguishing from other traditional fuel vehicles. The heart of a traditional fuel vehicle is an engine, and the heart of a new energy automobile is a power battery.

[0003] In response to the urban number limit policy, the intention of Chinese car buyers to purchase pure electric vehicles is becoming higher and higher. New energy vehicles are different from traditional internal combustion engine vehicles. A traditional fuel vehicle has three major components, namely an engine, a transmission and a chassis, which determine the performance and quality of a vehicle. Today's pure electric vehicles also have three major components, namely the "three electric systems", which are power batteries, electric drive systems and electric control systems. Among them, the power battery is the part that consumers pay most attention to, which directly determines the vehicle's range. The quality, safety, performance and reliability of the power battery are directly related to the use experience of the pure electric vehicle. Especially since this year, the frequent occurrence of spontaneous combustion events has made the power battery a hot topic of discussion on spontaneous combustion events.

[0004] A battery assembly performance detection test device is provided in CN111974710A, which includes a base, a feeding mechanism, a moving mechanism, a compression resistance detection mechanism, a limiting mechanism, a fixed baffle and a second bracket. The front and rear sides of the rotating frame are provided with collection boxes. The moving mechanism is arranged on the top of the first bearing table and the top of the second bearing table. The moving sleeve is slidingly connected to the top of the first bearing table and the top of the second bearing table. The compression resistance detection mechanism is fixed to the inner top of the bearing frame. The limiting mechanism is fixed to the inner top of the bearing frame. The second bracket is fixed to the base. The bearing box is located on the right side of the second bearing table, and a second opening is formed on the left side of the second bearing table. After the feeding operation is completed, the limiting plate can move forward and backward together with the moving sleeve and approach each other, which facilitates the limiting of the battery assembly. Then the top pressing block moves downward, facilitating the compression resistance test of the battery assembly. When the battery is actually subjected to puncture, impact and compression resistance test, the battery will leak liquid under external force impact, even produce smoke, further cause spontaneous combustion or explosion. It is difficult to set a structure to wrap around the outer edge of the detection device, difficult to fix, and the joint fixing part is easy to deform under heat, difficult to open. SUMMARY

[0005] The purpose of the present application is to provide a new energy automobile battery performance detection device to solve the problems of the existing battery performance detection device in use.

[0006] To achieve the above object, the present application provides the following technical scheme: a new energy automobile battery performance detection device, including a machine table, the machine table is provided with a conveyor belt, the both sides of the conveyor belt are provided with a taking and placing device for clamping the battery, the top of the battery is provided with a gantry, the gantry is installed with a winch, the winch is connected with an impact piece, the outside of the taking and placing device is provided with a shell member one and a shell member two, the contact surface of the shell member one and the shell member two is an inclined surface, the shell member one is provided with a swing arm member to pull the shell member one to rotate and move away, the shell member two is provided with a traction arm, a limiting arm is arranged between the shell member one and the shell member two to fix, the top of the shell member one is provided with an air pipe and a water pipe.

[0007] Preferably, the shell member one comprises a main body one, one side of the main body one is provided with a buffer strip one, the bottom of the side of the main body one away from the conveyor belt is provided with a hinge piece one, the inside of the hinge piece one is provided with a hinge shaft one connected with the main body one.

[0008] Preferably, the swing arm member comprises a rod piece one, one end of the rod piece one is connected with a left bracket, the other end of the rod piece one is connected with a rod piece two, the end of the rod piece two is arranged on the outer wall of the main body one.

[0009] Preferably, the shell member two comprises a main body two, the main body two is installed with a buffer strip two away from the main body one, the outer wall of the main body two is installed with a temperature measuring device, the bottom of the main body two is provided with a hinge piece two, the hinge piece two is connected with the main body two through a hinge shaft two, the bottom of the main body two is provided with a gasket.

[0010] Preferably, the main body two is provided with an adjusting groove, the end of the traction arm is arranged in the adjusting groove, the traction arm comprises a rod piece three, one end of the rod piece three is provided with a right bracket, the other end of the rod piece three is provided with a rod piece four.

[0011] Preferably, the outer wall of the rod piece four is installed with a connecting shaft, the outer part of the connecting shaft is installed with a connecting bracket, the outer wall of the connecting bracket is provided with an annular groove, the inside of the annular groove is provided with a movable ring, the movable ring is installed with a movable rod, the end of the movable rod is provided with a vacuum suction cup, one end of the connecting shaft close to the main body two is provided with a limiting button, the limiting button is movably installed in the adjusting groove.

[0012] Preferably, the limiting arm comprises a fixed shaft arranged on the main body two, the outer wall of the fixed shaft is installed with a rod piece five, one end of the rod piece five away from the fixed shaft is provided with a bolt.

[0013] Preferably, the conveying belt is provided with the pick-and-place device on both sides, and the pick-and-place device comprises a base, and the base is provided with an adjustable lifting frame.

[0014] Preferably, the lifting frame is provided with a driving disc, and the driving disc is provided with a moving frame or an adjusting shaft.

[0015] Preferably, the moving frame is provided with a supporting arm, the supporting arm supports the battery, and the adjusting shaft is provided with a blocking strip.

[0016] Compared with the prior art, the present application has the following advantages:

[0017] The cover member one is further provided with an air pipe and a water pipe. When the battery is damaged, smoke will be generated or spontaneous combustion will occur. Therefore, the air pipe is arranged to dissipate the smoke generated in the internal space, and the air pipe can be connected to the outside. When a fire occurs, the water pipe can continuously spray water to extinguish the fire. The battery is sprayed for 12 hours to avoid re-ignition.

[0018] The battery is conveyed by the conveying belt. When the battery reaches the gantry for impact detection, the cover member one and the cover member two are folded to each other to surround and protect the battery. When the battery is subjected to impact test, the battery will not explode and rupture to cause casualties or further property loss. When the battery generates smoke or spontaneous combustion, the air pipe is arranged to dissipate the smoke generated in the internal space. When a fire occurs, the water pipe can continuously spray water to extinguish the fire. The battery is sprayed for 12 hours to avoid re-ignition.

[0019] The contact surface of the cover member one and the cover member two is provided with a slope instead of an axisymmetric structure. The joint of the cover member one and the cover member two is away from the position of the battery. When the temperature rises, the joint between the cover member one and the cover member two will not deform, and it is difficult to open and observe. In this case, the cover member one can be further opened by opening the cover member two. After the fire is extinguished, the cover member one can be opened first for observation. The cover member two surrounds the battery to prevent the battery from re-igniting due to air flow.

[0020] The position of the cover member one and the cover member two is adjusted by the swing arm member and the traction arm, respectively. The cover member one and the cover member two are further fixed by the limiting arm, and the connection is firm.

[0021] The internal pick-and-place device can clamp and fix the battery, and the impact test is performed by the impact piece. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 The present application is a structural schematic view;

[0023] Figure 2Structure diagram of the cover part of the present application;

[0024] Figure 3 Structure diagram of the swing arm member of the present application;

[0025] Figure 4 Structure diagram of the traction arm of the present application;

[0026] Figure 5 Structure diagram of the limiting arm of the present application;

[0027] Figure 6 Structure diagram of the internal structure of the cover member of the present application;

[0028] Figure 7 Structure diagram of the pick-and-place device of the present application.

[0029] In the figure: 1, machine table; 2, conveyor belt; 3, cover member one; 31, main body one; 32, buffer strip one; 33, hinged part one; 4, swing arm member; 41, rod one; 42, rod two; 5, left side frame; 6, cover member two; 61, main body two; 62, adjusting groove; 63, temperature measuring device; 64, buffer strip two; 65, hinged part two; 66, gasket; 7, right side frame; 8, traction arm; 81, rod three; 82, rod four; 83, connecting shaft; 84, movable ring; 85, vacuum chuck; 86, limiting knob; 9, limiting arm; 91, rod five; 92, fixed shaft; 93, bolt; 10, air pipe; 11, water pipe; 12, gantry; 13, winch; 14, impact part; 15, pick-and-place device; 151, base; 152, lifting frame; 153, driving disc; 154, moving frame; 155, supporting arm; 156, stop bar; 16, battery. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0031] Please refer to Figures 1-7This invention provides a technical solution: a new energy vehicle battery performance testing device, including a machine base 1, a conveyor belt 2 on the machine base 1, and pick-and-place devices 15 on both sides of the conveyor belt 2 for picking up batteries 16. A gantry frame 12 is provided on the top of the battery 16, and a winch 13 is installed on the gantry frame 12. An impact member 14 is connected to the winch 13. A cover component 3 and a cover component 6 are provided outside the pick-and-place device 15. The contact surface between the cover component 3 and the cover component 6 is an inclined surface. A swing arm component 4 is provided on the cover component 3 for pulling the cover component 3 to rotate and move away. A traction arm 8 is provided on the cover component 6. A limit arm 9 is provided between the cover component 3 and the cover component 6 for fixation. An air pipe 10 and a water pipe 11 are provided on the top of the cover component 3.

[0032] In this embodiment, if the casing component 3 and casing component 6 are arranged in a symmetrical structure, it is difficult to fully open them for inspection, and a separate window is required to allow the battery 16 to enter. Here, the rectangular casing is divided into two casing components along the parallel lines of the diagonal, and the main body 2 61 is pulled to further open the main body 31.

[0033] The casing component here can also be used for puncture tests and pressure tests of battery 16, and to surround battery 16.

[0034] The cover component 3 and cover component 6 can be equipped with rubber parts to seal the joints and prevent dense smoke from escaping.

[0035] The cover component 3 and the cover component 6 may have windows made of transparent material or be equipped with cameras to facilitate observation of the test conditions.

[0036] Specifically, the cover component 3 includes a main body 31, a buffer strip 32 is provided on one side of the main body 31, and a hinge 33 is provided at the bottom of the side of the main body 31 away from the conveyor belt 2. A hinge shaft is provided inside the hinge 33 to connect the main body 31.

[0037] In this embodiment, the bottom of the main body 31 can be opened via the hinge 33.

[0038] Specifically, the swing arm component 4 includes a first rod 41, one end of which is connected to the left side frame 5, and the other end of the first rod 41 is connected to a second rod 42, the end of which is located on the outer wall of the main body 31.

[0039] In this embodiment, the swing of rod 41 causes rod 42 to swing further, thereby moving the main body 31.

[0040] Specifically, the shell member two 6 comprises a main body two 61, the main body two 61 is provided with a buffer strip two 64 away from the side of the main body one 31, the outer wall of the main body two 61 is provided with a temperature measuring device 63, the bottom of the main body two 61 is provided with a hinge two 65, the hinge two 65 connects the main body two 61 through a hinge shaft two, and the bottom of the main body two 61 is provided with a gasket 66.

[0041] In the embodiment, the gasket 66 can be connected with the main body two 61 through a spring.

[0042] The temperature measuring device 63 is used for detecting the temperature inside the shell, and when the temperature inside the shell member is too high, water can be discharged through the water pipe 11 in time, or it is used for detecting abnormal temperature conditions of the battery 16.

[0043] Specifically, the main body two 61 is provided with an adjusting groove 62, the end of the traction arm 8 is arranged in the adjusting groove 62, the traction arm 8 comprises a rod three 81, one end of the rod three 81 is provided with the right bracket 7, and the other end of the rod three 81 is provided with a rod four 82.

[0044] In the embodiment, the adjusting groove 62 is arranged here, when the swing arm member 4 is damaged, the limiting button 86 can be moved to the top of the main body two 61, the main body two 61 is pulled, and the main body one 31 is further pulled open.

[0045] Specifically, the outer wall of the rod four 82 is provided with a connecting shaft 83, the outer wall of the connecting shaft 83 is provided with a connecting frame, the outer wall of the connecting frame is provided with an annular groove, the inner wall of the annular groove is provided with a movable ring 84, the movable ring 84 is provided with a movable rod, the end of the movable rod is provided with a vacuum suction cup 85, one end of the connecting shaft 83 close to the main body two 61 is provided with a limiting button 86, and the limiting button 86 is movably arranged in the adjusting groove 62.

[0046] In the embodiment, the end of the traction arm 8 refers to the end close to the shell member two 6.

[0047] The suction position of the vacuum suction cup 85 can be adjusted by rotating the movable ring 84, so as to fix the end position of the traction arm 8, adjust the force position of the end of the traction arm 8, and try multiple times when the joint is deformed and difficult to open, and the traction arm 8 cannot be opened when the limiting arm 9 is not fixed, so as to avoid accidental touch during operation.

[0048] Specifically, the limiting arm 9 comprises a fixed shaft 92 arranged on the main body two 61, the outer wall of the fixed shaft 92 is provided with a rod five 91, and the end of the rod five 91 away from the fixed shaft 92 is provided with a bolt 93.

[0049] In the embodiment, the limiting arm 9 is provided with a bolt 93 connecting the main body 1 and the main body 2, the bolt 93 can be replaced by a vacuum chuck, and the two ends of the limiting arm 9 can be fixed by the vacuum chuck, which is convenient for fixing during detection. If the vacuum chuck is used, a rod or a traction rope can be arranged on the limiting arm 9 to remove the limiting arm 9. The limiting arm 9 can also be installed on the main body 1 through a fixing shaft 92.

[0050] Specifically, the conveying belt 2 is provided with a taking and placing device 15 on both sides, and the taking and placing device 15 comprises a base 151 provided with an adjustable lifting frame 152.

[0051] In the embodiment, the lifting frame 152 can be achieved by a lifting column such as a hydraulic column, and the taking and placing device 15 can also be achieved by a six-axis mechanical arm to grab and fix the battery 16.

[0052] Specifically, the lifting frame 152 is provided with a driving disc 153, and the driving disc 153 is provided with a moving frame 154 or an adjusting shaft.

[0053] In the embodiment, the driving disc 153 can drive the moving frame 154 to rotate, and the adjusting shaft can drive the blocking strip 156 to swing to move the battery 16 to the supporting arm 155.

[0054] Specifically, the moving frame 154 is provided with a supporting arm 155 supporting the battery 16, and the adjusting shaft is provided with a blocking strip 156.

[0055] In the embodiment, the driving disc 153 can drive the moving frame 154 to move by a lead screw, and the driving disc 153 can also be provided with a clamping device to clamp the battery 16.

[0056] The working principle and use process of the application: the battery 16 is conveyed by the conveying belt 2, the battery 16 is taken and placed by the taking and placing device 15, the driving disc 153 can drive the moving frame 154 on it to rotate, the battery 16 is moved to the supporting arm 155 by adjusting the shaft to swing the blocking strip 156, the cover member one 3 is driven by the swing arm member 4 to rotate, the main body two 61 is rotated by the hinge two 65, the cover member two 6 is driven by the traction arm 8 to rotate, the bottom of the main body one 31 is rotated by the hinge one 33, and they are folded together, the bolt 93 on the limiting arm 9 is connected with the main body one 31 and the main body two 61, further fixed, the battery 16 is surrounded and protected, explosion and rupture of the battery 16 during impact test are avoided, personnel casualties or further property losses are avoided, and the gas pipe 10 and the water pipe 11 are arranged to emit smoke or spontaneous combustion, the gas pipe 10 is matched to disperse the smoke generated in the internal space, the water pipe 11 can continuously flush and extinguish the battery 16 when on fire, the battery 16 is prevented from re-igniting for 12 hours, the suction position of the vacuum chuck 85 can be adjusted by rotating the movable ring 84, the end position of the traction arm 8 is fixed, the end force position of the traction arm 8 is adjusted, the joint is deformed and difficult to open, and the traction arm 8 cannot be opened when the limiting arm 9 is not fixed, the battery 16 is impacted by the impact piece 14 driven by the steel wire rope on the winch 13 for impact test, the temperature measuring device 63 detects the temperature in the cover, and water is discharged in time through the water pipe 11 when the temperature in the cover member is too high.

[0057] Although the embodiments of the application have been shown and described, it is to be understood that for the purpose of the present application, the embodiments change, modify, replace and vary in many ways without departing from the principles and spirit of the application, and the scope of the application is defined by the appended claims and their equivalents.

Claims

1. A new energy vehicle battery performance detection device, characterized in that: The utility model provides a battery production line, including machine table (1), the conveyer belt (2) is arranged on machine table (1), the conveyer belt (2) both sides are provided with taking and placing device (15), to clamp battery (16), the top of battery (16) is provided with portal frame (12), the portal frame (12) is installed with winch (13), winch (13) is connected with impact piece (14), the outside of taking and placing device (15) is provided with cover member one (3) and cover member two (6), the contact surface of cover member one (3) with cover member two (6) is inclined surface, cover member one (3) is provided with swing arm component (4) and is used to pull cover member one (3) rotation and move away, cover member two (6) is provided with traction arm (8), cover member one (3) with cover member two (6) between be provided with limit arm (9) and be fixed, the top of cover member one (3) is provided with air pipe (10) and water pipe (11), The utility model provides a battery production line, including machine table (1), the conveyer belt (2) is arranged on machine table (1), the conveyer belt (2) both sides are provided with taking and placing device (15), to clamp battery (16), the top of battery (16) is provided with portal frame (12), the portal frame (12) is installed with winch (13), winch (13) is connected with impact piece (14), the outside of taking and placing device (15) is provided with cover member one (3) and cover member two (6), the contact surface of cover member one (3) with cover member two (6) is inclined surface, cover member one (3) is provided with swing arm component (4) and is used to pull cover member one (3) rotation and move away, cover member two (6) is provided with traction arm (8), cover member one (3) with cover member two (6) between be provided with limit arm (9) and be fixed, the top of cover member one (3) is provided with air pipe (10) and water pipe (11), The utility model provides a battery production line, including machine table (1), the conveyer belt (2) is arranged on machine table (1), the conveyer belt (2) both sides are provided with taking and placing device (15), to clamp battery (16), the top of battery (16) is provided with portal frame (12), the portal frame (12) is installed with winch (13), winch (13) is connected with impact piece (14), the outside of taking and placing device (15) is provided with cover member one (3) and cover member two (6), the contact surface of cover member one (3) with cover member two (6) is inclined surface, cover member one (3) is provided with swing arm component (4) and is used to pull cover member one (3) rotation and move away, cover member two (6) is provided with traction arm (8), cover member one (3) with cover member two (6) between be provided with limit arm (9) and be fixed, the top of cover member one (3) is provided with air pipe (10) and water pipe (11), The utility model provides a battery production line, including machine table (1), the conveyer belt (2) is arranged on machine table (1), the conveyer belt (2) both sides are provided with taking and placing device (15), to clamp battery (16), the top of battery (16) is provided with portal frame (12), the portal frame (12) is installed with winch (13), winch (13) is connected with impact piece (14), the outside of taking and placing device (15) is provided with cover member one (3) and cover member two (6), the contact surface of cover member one (3) with cover member two (6) is inclined surface, cover member one (3) is provided with swing arm component (4) and is used to pull cover member one (3) rotation and move away, cover member two (6) is provided with traction arm (8), cover member one (3) with cover member two (6) between be provided with limit arm (9) and be fixed, the top of cover member one (3) is provided with air pipe (10) and water pipe (11), 2. The new energy vehicle battery performance detection device according to claim 1, characterized in that: The utility model provides a battery production line, including machine table (1), the conveyer belt (2) is arranged on machine table (1), the conveyer belt (2) both sides are provided with taking and placing device (15), to clamp battery (16), the top of battery (16) is provided with portal frame (12), the portal frame (12) is installed with winch (13), winch (13) is connected with impact piece (14), the outside of taking and placing device (15) is provided with cover member one (3) and cover member two (6), the contact surface of cover member one (3) with cover member two (6) is inclined surface, cover member one (3) is provided with swing arm component (4) and is used to pull cover member one (3) rotation and move away, cover member two (6) is provided with traction arm (8), cover member one (3) with cover member two (6) between be provided with limit arm (9) and be fixed, the top of cover member one (3) is provided with air pipe (10) and water pipe (11), 3. The new energy vehicle battery performance detection device according to claim 2, characterized in that: ​ 4. The new energy vehicle battery performance detection device according to claim 2, characterized in that: The limiting arm (9) comprises a fixed shaft (92) arranged on the main body two (61), an outer wall of the fixed shaft (92) is provided with a rod five (91), and one end of the rod five (91) away from the fixed shaft (92) is provided with a bolt (93).

5. The new energy vehicle battery performance detection device according to claim 1, characterized in that: Both sides of the conveying belt (2) are provided with the taking and placing device (15), the taking and placing device (15) comprises a base (151), and height-adjustable lifting frames (152) are arranged on the base (151).

6. The new energy vehicle battery performance detection device according to claim 5, characterized in that: Driving discs (153) are arranged on the lifting frames (152), and movable frames (154) or adjusting shafts are arranged on the driving discs (153).

7. The new energy vehicle battery performance detection device according to claim 6, characterized in that: Supporting arms (155) are arranged on the movable frames (154), the battery (16) is supported on the supporting arms (155), and a blocking strip (156) is arranged on the adjusting shaft.

Citation Information

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