Side-mounted mower and conditioner
By designing a side suspension mowing and flattening machine, combined with technical means such as suspension racks, rotary cutting devices and transmission systems, the problems of unstable power transmission and unbalanced whole machine in the existing technology are solved, and efficient harvesting and flattening treatment of forage crops such as alfalfa is achieved.
Patent Information
- Application Number
- CN202211561446.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-07
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2042-12-07
AI Technical Summary
The prior art has problems such as unstable power transmission and unbalanced whole machine during the harvesting of forage crops such as alfalfa, resulting in low efficiency and high cost.
A side-suspended mowing and flattening machine is designed, which adopts a suspension rack, rotary cutting device, preload adjustable flattening device, safety device, forage protection device, straw width adjustment device, suspension spring adjustment device, profiling device and transmission system to ensure stable transmission, balanced whole machine, convenient operation, high efficiency and low cost.
It has achieved efficient cutting, transportation, flattening and modulation, grass collection and laying of forage crops such as alfalfa, solved the problems of unstable power transmission and unbalanced overall machine, improved operating efficiency and reduced costs.
Smart Images

Figure CN115643896B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of forage harvesting, and in particular relates to a side-mounted mower and flattener for harvesting forage crops such as alfalfa. Background Art
[0002] Alfalfa is a globally cultivated forage crop with wide adaptability, high nutritional value and excellent palatability. It is known as the "king of forage grass" and occupies an important position in forage production. The moisture content and protein content of alfalfa stems, flowers and leaves are inconsistent. During the drying process, part of the protein is lost as the water evaporates. The conditioning treatment can break the nodes, crack the skin, flatten and bend the forage grass, which can eliminate the wax layer and cellulose on the surface of the alfalfa stem, accelerate water evaporation, and reduce the loss of nutrients. At present, the mechanization degree of alfalfa cutting and flattening in China has improved. Among them, the hilly and mountainous terrain is mainly based on the front hanging cutter, but there are problems such as unstable power transmission and imbalance of the whole machine during the harvesting operation. Summary of the invention
[0003] In view of the deficiencies in the prior art, the object of the present invention is to provide a side-mounted mower and flattener with a simple structure, stable transmission, convenient operation, high efficiency and low cost, so as to realize the tasks of cutting, conveying, flattening, collecting and laying grass.
[0004] In order to achieve the above requirements, the technical solution adopted by the present invention to solve its technical problem is:
[0005] A side-mounted grass mower and flattener is characterized by mainly including a suspension frame, a rotary cutting device, a flattening device with adjustable preload, a safety device, a forage protection device, a grass strip width adjustment device, a suspension spring adjustment device, a profiling device, and a transmission system. The suspension frame is located on the right side of the side-mounted mower and flattener and is connected to the tractor's three-point suspension; the rotary cutting device is located on the left side of the side-mounted mower and flattener, and the elliptical knife disc thereon performs unsupported cutting of alfalfa stems; the forage protection device is located above the rotary cutting device and is rigidly connected to the gearbox 1 to guide grass and prevent grass from splashing; the preload-adjustable flattening device is located at the upper rear of the rotary cutting device and is connected to the forage protection device to achieve the breaking, cracking, flattening, bending and modulation of alfalfa plants; the grass strip width adjustment device is located behind the preload-adjustable flattening device to adjust the laying width of the modulated alfalfa plants to provide a suitable grass strip width for the subsequent side-mounted mower and flattener operation; the suspension frame mainly includes a lifting and rotating hub, a hydraulic device connecting pin, a profiling connecting pin 2, a cantilever slewing frame, a protective cover connecting plate, a hydraulic circuit pipe hanging node, a profiling connecting pin 1, a hydraulic device connecting hole, a rotary Dynamic pivot, support leg 2, three-point suspension, safety device, latch fastener, support leg 1, characterized in that the three-point suspension is welded by round tube and iron plate, the upper suspension point is rigidly connected to the hydraulic circuit pipe hanging point, the two sides of the three-point suspension are rigidly connected to the support leg 1 and the support leg 2, and the height is adjusted by the latch fastener, the top of the three-point suspension frame is connected to the rotating pivot by a pin, the hydraulic device connecting hole on the rotating pivot is connected to one end of the hydraulic device, the profiling connecting pin 1 is connected to the profiling connecting pin 2 on the cantilever slewing frame to connect the profiling device, one end of the safety device is coaxially connected to the left side of the three-point suspension, the other end is connected to the fixed plate pin on the cantilever slewing frame, the right side of the cantilever slewing frame is connected to the frame pin of the three-point suspension, when the safety device is disengaged, the cantilever slewing frame rotates around the rotating point, the guard connecting plate is rigidly connected to the cantilever slewing frame, the lifting and rotating pivot is connected to the cantilever slewing frame by bolts, and the lifting and rotating pivot rotates around the gearbox 1 during the lifting operation of the side-mounted mower and flattener;
[0006] One end of the safety device is connected to the left side of the three-point suspension, and the other end is connected to the cantilever rotary frame. When the side-mounted mower and flattener encounters an obstacle when moving forward, the force it receives reaches a certain level and the safety device is disengaged to protect the tool; one end of the suspension spring adjustment device is connected to the profiling connecting pin 1, and the other end is connected to the cantilever rotary frame. It will provide spring force when rising and falling, and play a role in buffering the gravity of the fuselage; the profiling device is connected in the same way as the suspension spring adjustment device, which improves the adaptability of the side-mounted mower and flattener in different working environments; the transmission system is to transmit the rear output power of the tractor in two ways, one way is transmitted to the gearbox 1 in a belt drive manner, the output shaft of the gearbox is a spline shaft, which is engaged with the gear of the rotary cutting device, and the other gears are engaged with each other to make the elliptical cutter disc rotate at high speed; the other way is to install a coupling on the pulley, which is connected to the gearbox 2, and the gearbox power output shaft uses a cross universal shaft to transmit power to the lower modulation roller of the preload adjustable flattening device.
[0007] The rotary cutting device mainly includes a flattening device connecting hole, a grass guide roller, a blade end cover, a grass protection support frame, a gearbox 1, a suspension connecting end, a grass guide plate, a sliding palm, an elliptical blade, a blade support frame, and a rectangular blade. It is characterized in that the gearbox 1 is rigidly connected to the blade support frame with bolts to transmit power to the elliptical blade, the suspension connecting end on the gearbox 1 is connected to the suspension frame, the grass protection support frame is rigidly connected to the gearbox 1, the flattening device connecting hole on the blade support frame is used to connect the preload-adjustable flattening device with the rotary cutting device by bolts, four elliptical blades are fixed on the blade support frame with bolts, and four sliding palms are connected to the front end to reduce resistance when moving forward, the two groups of elliptical blades on the left and right sides have opposite rotation directions and are both facing inward, the elliptical blades on the far left and left and right sides are rigidly connected to the grass guide roller and the blade end cover to gather the cut alfalfa plants into the preload-adjustable flattening device.
[0008] The preload-adjustable flattening device mainly includes a buffer spring, a gap adjustment side plate, a rotating connecting rod, a compression spring, an upper fixed plate, a flattening device connecting plate, an upper modulation roller, a modulation roller shaft, an anti-winding cover, an upper modulation roller floating block, a bearing seat, a limit plate, an adjusting nut, an adjusting bolt, and a lower modulation roller. It is characterized in that the gap adjustment side plates on both sides are rigidly connected to the upper fixed plate, the upper fixed plate is bolted to the flattening device connecting plate, the flattening device connecting plate is bolted to the flattening device connecting hole on the main truss of the forage protection device, and the lower part of the gap adjustment side plate is connected to the shaft The bearing seat is rigidly connected, and the bearing seats on both sides are connected to the lower modulation roller. The lower modulation roller is meshed with the upper modulation roller for transmission. The two ends of the upper modulation roller are rigidly connected to the upper modulation roller floating block. One end of the upper modulation roller floating block is connected to the buffer spring, and the other end is rotatably connected to the rotating connecting rod. The upper part of the rotating connecting rod is rigidly connected to the compression spring, and the other end of the buffer spring is hung with the adjusting bolt. The limit plate is rigidly connected to the gap adjustment side plate. The preload force can be adjusted by rotating the adjusting nut. During the flattening process, the upper modulation roller floats, the compression spring and the buffer spring are deformed, and the rotating connecting rod is rotated to adjust the gap.
[0009] The modulation roller shaft mainly includes a floating block connecting shaft, a roller shaft end cover, positioning steel bars, a supporting steel pipe, an anti-winding cover threaded connecting hole, and a cross universal joint connecting shaft. It is characterized in that the roller shaft end cover is rigidly connected to both ends of the supporting steel pipe, and is rigidly connected to four positioning steel bars on the outside of the supporting steel pipe. The anti-winding cover threaded connecting hole on the roller shaft end cover can be rigidly connected to the flattening roller baffle and the anti-winding cover, wherein one end of the active flattening roller shaft is rigidly connected to the floating block connecting shaft, and one end of the driven flattening roller shaft is rigidly connected to the cross universal joint connecting shaft.
[0010] The safety device mainly includes a sliding rod, a suspension connecting hole, a bushing, a safety rod, a cantilever slewing frame connecting hole, a connecting hook, a positioning plate, a lubricating oil nozzle, a preload spring, and a safety stud bolt. It is characterized in that the suspension connecting hole on the sliding rod is coaxially connected to the left suspension point of the three-point suspension, the cantilever slewing frame connecting hole on the connecting hook is connected to the cantilever slewing frame pin, the safety rod connects the sliding rod with the connecting hook bolt under the action of the bushing and can slide in the slot, the positioning plate is tightly buckled with the connecting hook, the lubricating oil nozzle supplies oil, and the safety stud bolts tighten the preload spring to the positioning plate. When the two joints are subjected to excessive force, the preload spring is deformed and the connecting hook is disengaged, thereby playing a safety protection role.
[0011] The forage protection device mainly includes a protection rod, a nylon supporting foot, a flattening device connecting hole, a main truss, a lifting pin connecting point, a gearbox 1 connecting hole, a fixing plate, and a profiling device connecting hole. It is characterized in that the fixing plate is rigidly connected to the gearbox 1 through the gearbox 1 connecting hole, the main truss is rigidly connected to the protection rod fixing plate, the protection rod fixing plate is rotatably connected to the protection rod, both ends of the protection rod are rigidly connected to the nylon supporting feet, the main truss is provided with a flattening device connecting hole, which is rigidly connected to the flattening device connecting plate, the lifting pin connecting point is connected to the suspension frame pin in the raised state, and the profiling device connecting hole is rotatably connected to the profiling device.
[0012] The grass strip width adjustment device mainly includes a grass collecting plate, an adjusting plate, an adjustable tightening handle, a pressure strip, a hinge, a grass collecting cloth, a fixed side plate, a flattening device side connecting plate, and a flattening device connecting hole. It is characterized in that the device is rigidly connected to the preload-adjustable flattening device through the flattening device connecting hole on the adjusting plate and the flattening device side connecting plate, the grass collecting plate is hinged to the flattening device side connecting plate through a hinge, the adjustable tightening handle is rigidly connected to the grass collecting plate, and the width is adjusted by adjusting the sliding position of the adjustable tightening handle on the arc slot hole, the two ends of the fixed side plate are rigidly connected to the adjusting plate and the flattening device side connecting plate to play a supporting role, the upper end of the grass collecting cloth is located between the rear of the adjusting plate and the pressure strip, and the adjusting plate, the grass collecting cloth and the pressure strip are tightly connected and fixed by bolts.
[0013] The suspension spring adjustment device mainly includes a cantilever rotating connecting hole, a connecting rod, an adjusting spring, a frame connecting rod, a fixing pin, and a suspension connecting hole, and is characterized in that the cantilever rotating connecting hole on the connecting rod is connected to the cantilever rotating frame pin, and the suspension connecting hole on the frame connecting rod is connected to the suspension frame pin. The connecting rod and the frame connecting rod are threaded and respectively connected to the two ends of the adjusting spring. A limiting rod is inside the adjusting spring and is rigidly connected to the connecting rod. The position of the fixing pin on the frame connecting rod can adjust the deformation of the adjusting spring during operation.
[0014] The profiling device mainly includes a safety device connecting rod, an adjusting spring, a spring seat, a nut, a screw, and a spherical washer. The feature of the profiling device is that the safety device connecting rod is connected to the rotating cutting device pin, the adjusting spring is rigidly connected to the safety device connecting rod, the other side of the adjusting spring is a conical spring, which limits the movement of the spring seat, the screw is threadedly connected to the spring seat, the nut limits the freedom of the screw, and the spherical washer is fitted on the screw. When the side-mounted mower and flattener is lifted or lowered, the spherical washer limits the movement and the adjusting spring is deformed, thereby playing a profiling role.
[0015] The transmission system mainly includes a lower modulation roller, an upper modulation roller, a driven pulley, a V-belt, a cross universal shaft, a gearbox 2, a driving pulley, a power input shaft, a bevel gear transmission, a spur gear transmission, and an elliptical cutter disc. The tractor is characterized in that the power is transmitted to the power input shaft by the driving pulley and is divided into two paths. One path is that the driving pulley transmits the power on the power input shaft to the driven pulley with a V-belt, the driven pulley is rigidly connected to the main shaft of the gearbox 1, the bevel gear transmission reverses the power and transmits it to the spur gear transmission of the rotary cutting device. During the rotation of the spur gear, the elliptical cutter disc also rotates at a high speed. The other path is that the end of the power input shaft is connected to the gearbox 2, and the power of the speed change and reversing is transmitted to the lower modulation roller by the cross universal shaft. The upper modulation roller and the lower modulation roller are meshed with the herringbone teeth outside the roller to transmit the power, thereby completing the high-speed rotation of the elliptical cutter disc to cut the alfalfa plants, and the preload adjustable flattening device performs the modulation treatment of breaking, cracking, flattening, and bending the plants. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the side-mounted mower and flattener of the present invention;
[0017] Figure 2 It is a structural schematic diagram of the suspension frame of the present invention;
[0018] Figure 3 It is a schematic structural diagram of the rotary cutting device of the present invention;
[0019] Figure 4 It is a schematic diagram of the overall structure of the preload-adjustable flattening device of the present invention;
[0020] Figure 5 It is a schematic diagram of the structure of the active flattening roller shaft of the present invention;
[0021] Figure 6 It is a schematic structural diagram of the driven flattening roller shaft of the present invention;
[0022] Figure 7 It is a schematic diagram of the structure of the safety device of the present invention;
[0023] Figure 8 It is a structural schematic diagram of the forage protection device of the present invention;
[0024] Fig. 9 It is a structural schematic diagram of the grass strip width adjustment device of the present invention;
[0025] Fig.10 It is a structural schematic diagram of the suspension spring adjustment device of the present invention;
[0026] Fig.11 It is a structural schematic diagram of the profiling device of the present invention;
[0027] Fig.12 It is a schematic diagram of the transmission system of the whole machine of the present invention.
[0028] Figure 1 Middle: 1. Suspension frame, 2. Rotary cutting device, 3. Preload-adjustable flattening device, 4. Safety device, 5. Forage protection device, 6. Grass strip width adjustment device, 7. Suspension spring adjustment device, 8. Profiling device, 9. Transmission system.
[0029] Figure 2 In: 1001. lifting and rotating hub, 1002. hydraulic device connecting pin, 1003. contour connecting pin 2, 1004. cantilever slewing frame, 1005. protective cover connecting plate, 1006. hydraulic circuit pipe hanging point, 1007. contour connecting pin 1, 1008. hydraulic device connecting hole, 1009. rotating hub, 1010. supporting leg 2, 1011. three-point suspension, 1012. safety device, 1013. latch fastener, 1014. supporting leg 1.
[0030] Figure 3 Middle: 2001. Flattening device connection hole, 2002. Grass guide roller, 2003. Cutter disc end cover, 2004. Grass protection support frame, 2005. Gearbox 1, 2006. Suspension frame connection end, 2007. Grass guide plate, 2008. Slide palm, 2009. Oval cutter disc, 2010. Cutter disc support frame, 2011. Rectangular blade.
[0031] Figure 4 Middle: 3001. Buffer spring, 3002. Gap adjustment side plate, 3003. Rotating connecting rod, 3004. Compression spring, 3005. Upper fixed plate, 3006. Flattening device connecting plate, 3007. Upper modulation roller, 3008. Modulation roller shaft, 3009. Anti-winding cover, 3010. Upper modulation roller floating block, 3011. Bearing seat, 3012. Limiting plate, 3013. Adjusting nut, 3014. Adjusting bolt, 3015. Lower modulation roller.
[0032] Figure 5 Middle: 3016. Floating block connecting shaft, 3017. Roller shaft end cover, 3018. Positioning steel bar, 3019. Support steel pipe, 3020. Anti-winding cover threaded connection hole.
[0033] Figure 6 Middle: 3021. Universal joint connecting shaft.
[0034] Figure 7 Middle: 4001. Sliding rod, 4002. Suspension frame connecting hole, 4003. Bushing, 4004. Safety rod, 4005. Cantilever slewing frame connecting hole, 4006. Connecting hook, 4007. Positioning plate, 4008. Lubricating nozzle, 4009. Preload spring, 4010. Safety stud bolt.
[0035] Figure 8 Middle: 5001. Protection rod, 5002. Nylon support foot, 5003. Flattening device connection hole, 5004. Main truss, 5005. Main truss, 5006. Gearbox 1 connection hole, 5007. Fixing plate, 5008. Profiling mechanism connection hole.
[0036] Fig. 9 Middle: 6001. Grass collecting plate, 6002. Adjusting plate, 6003. Adjustable tightening handle, 6004. Pressing strip, 6005. Hinge, 6006. Grass collecting cloth, 6007. Fixed side plate, 6008. Flattening device side connecting plate, 6009. Flattening device connecting hole.
[0037] Fig.10 Middle: 7001. Cantilever slewing frame connecting hole, 7002. Connecting rod, 7003. Adjusting spring, 7004. Frame connecting rod, 7005. Fixing pin, 7006. Limiting rod, 7007. Suspension frame connecting hole.
[0038] Fig.11 Middle: 8001. Safety device connecting rod, 8002. Adjusting spring, 8003. Spring seat, 8004. Nut, 8005. Screw rod, 8006. Spherical washer.
[0039] Fig.12 Middle: 9001. Lower modulation roller, 9002. Upper modulation roller, 9003. Driven pulley, 9004. V-belt, 9005. Cross universal joint, 9006. Gearbox 2, 9007. Driving pulley, 9008. Power input shaft, 9009. Bevel gear transmission, 9010. Spur gear transmission, 9011. Oval cutter disc. Implementation
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] like Figure 1-12As shown, the present invention is a side-mounted grass cutter and flattener, which mainly includes a suspension frame (1), a rotary cutting device (2), a preload-adjustable flattening device (3), a safety device (4), a grass protection device (5), a grass strip width adjustment device (6), a suspension spring adjustment device (7), a profiling device (8), and a transmission system (9). The suspension frame (1) is located on the right side of the implement and is connected to the tractor at three points; the rotary cutting device (2) is located on the left side of the implement, and the elliptical blade (9011) performs unsupported cutting of alfalfa stems; the grass protection device (5) is located above the rotary cutting device (2) and is rigidly connected to the gearbox 1 (2005) to guide grass and prevent grass from splashing; the preload-adjustable flattening device (3) is located above the rotary cutting device (2) and is rigidly connected to the grass protection device (5) to perform processing such as breaking, cracking, flattening, and bending of alfalfa plants; the grass strip width adjustment device (6) is located behind the preload-adjustable flattening device (3) to adjust the width of the alfalfa plants that have been modulated to provide a suitable grass strip width for subsequent agricultural machinery operations; one end of the safety device (4) is connected to the suspension frame (1) and the other end is connected to the cantilever slewing frame (1004). When the implement encounters an obstacle while moving forward, the safety device (4) is protected by the suspension frame (1). When the force reaches a certain level, the safety device (4) is disengaged to protect the cutter; one end of the suspension spring adjustment device (7) is connected to the suspension frame (1) and the other end is connected to the cantilever rotary frame (1004), and provides spring force when rising and falling, playing a role in buffering the gravity of the machine body; the profiling device (8) is connected in the same way as the suspension spring adjustment device (7), thereby improving the adaptability of the machine in different working environments; the transmission system (9) is to branch the rear output power of the tractor into two paths, one of which is transmitted to the gearbox 1 in a belt transmission manner, the output shaft of the gearbox is a spline shaft, which is engaged with the gear of the rotary cutting device (2), and the other gears are meshed with each other to make the elliptical cutter disc (9011) rotate at a high speed; the other path is to install a coupling on the pulley, which is connected to the gearbox 2 (9006), and the gearbox power output shaft uses a cross universal shaft (9005) to transmit power to the lower modulation roller (3015) of the preload adjustable flattening device (3).
[0042] The suspension frame mainly includes a lifting and rotating hub (1001), a hydraulic device connecting pin (1002), a contoured connecting pin 2 (1003), a cantilever rotating frame (1004), a protective cover connecting plate (1005), a hydraulic circuit pipe hanging node (1006), a contoured connecting pin 1 (1007), a hydraulic device connecting hole (1008), a rotating hub (1009), a support leg 2 (1010), a three-point suspension (1011), a safety device (1012), a latch fastener (1013), and a support leg 1 (1014). The three-point suspension (1011) is characterized in that the three-point suspension (1011) is welded from a round tube and an iron plate, the upper suspension point is rigidly connected to the hydraulic circuit pipe hanging point (1006), the two sides of the three-point suspension (1011) are rigidly connected to the support leg 1 (1014) and the support leg 2 (1010), the height is adjusted by the latch fastener, and the three-point suspension The frame of (1011) is connected to a rotating hub (1009) via a pin, a hydraulic device connecting hole (1008) on the rotating hub (1009) is connected to one end of the hydraulic device, a profiling connecting pin 1 (1007) and a profiling connecting pin 2 (1004) on the cantilever slewing frame (1004) are connected to the profiling device (8), one end of the safety device (4) is coaxially connected to the left side of the three-point suspension (1011), and the other end is connected to the fixed plate pin on the cantilever slewing frame (1004), and the right side of the cantilever slewing frame (1004) is connected to the frame pin of the three-point suspension (1011). When the safety device (4) is disengaged, the cantilever slewing frame (1004) rotates around the rotating point, and the cantilever slewing frame (1004) is rigidly connected to the protective cover connecting plate and the bolt-connected lifting rotating hub, and the lifting rotating hub rotates around the gearbox 1 (2005) during the lifting operation of the machine tool.
[0043] The rotary cutting device mainly comprises a flattening device connection hole (2001), a grass guide roller (2002), a blade disc end cover (2003), a grass protection support frame (2004), a gearbox 1 (2005), a suspension connection end (2006), a grass guide plate (2007), a sliding palm (2008), an elliptical blade disc (2009), a blade disc support frame (2010), and a rectangular blade (2011), characterized in that the gearbox 1 (2005) is rigidly connected to the blade disc support frame (2010) by bolts to transmit power to the elliptical blade disc (2009), the suspension connection end (2006) on the gearbox 1 (2005) is connected to the suspension frame (1), and the grass protection support frame (2004) is rigidly connected to the gearbox 1 (2005), the flattening device connecting hole (2001) on the blade support frame (2010) is used to connect the preload-adjustable flattening device (3) and the rotary cutting device (2) by bolts, four elliptical blade discs (2009) are fixed on the blade support frame (2010) by bolts, and four sliding shoes (2008) are connected to the front end to reduce resistance when moving forward, the two groups of elliptical blade discs (2009) on the left and right sides rotate in opposite directions, both facing inward, and the elliptical blade discs (2009) on the leftmost side and the left and right sides are rigidly connected to the grass guide roller and the blade disc end cover to gather the cut alfalfa plants into the preload-adjustable flattening device (3).
[0044] The preload-adjustable flattening device mainly comprises a buffer spring (3001), a gap adjustment side plate (3002), a rotating connecting rod (3003), a compression spring (3004), an upper fixed plate (3005), a flattening device connecting plate (3005), an upper modulation roller (3002), a modulation roller shaft (3008), an anti-winding cover (3009), an upper modulation roller floating block (3002), a bearing seat (3002), a limit plate (3012), an adjusting screw The invention relates to a mother (3013), an adjusting bolt (3014), and a lower modulation roller (3002), characterized in that the gap adjustment side plates (3002) on both sides are rigidly connected to the upper fixing plate (3005), the upper fixing plate (3005) is bolted to the flattening device connecting plate (3005), the flattening device connecting plate (3005) is bolted to the flattening device connecting hole (5003) on the main truss (5004) of the forage protection device (5), and the gap adjustment side plates ( The lower part of the upper modulation roller (3002) is rigidly connected to the bearing seat (3002), the bearing seats (3002) on both sides are connected to the lower modulation roller (3002), the lower modulation roller (3002) is meshed with the upper modulation roller (3002) for transmission, the two ends of the upper modulation roller (3002) are rigidly connected to the upper modulation roller floating block (3002), one end of the upper modulation roller floating block (3002) is connected to the buffer spring (3001), and the other end is rotatably connected to the rotating connecting rod (3003), and the rotating connecting rod (3003) is connected to the upper modulation roller floating block (3002). 03) is rigidly connected to the compression spring (3004) at the top, the other end of the buffer spring (3001) is hung with the adjusting bolt (3014), the limit plate (3012) is rigidly connected to the gap adjustment side plate (3002), and the preload force can be adjusted by rotating the adjusting nut (3013). During the flattening process, the upper modulation roller floats, the compression spring (3004) and the buffer spring (3001) are deformed, and the rotating connecting rod (3003) is rotated to adjust the gap.
[0045] The modulation roller shaft mainly comprises a floating block connecting shaft (3016), a roller shaft end cover (3017), positioning steel bars (3018), a supporting steel pipe (3019), an anti-winding cover threaded connection hole (3020), and a cross universal shaft connecting shaft (3021), and is characterized in that the roller shaft end cover (3017) is rigidly connected to both ends of the supporting steel pipe (3019), is rigidly connected to four positioning steel bars (3018) outside the supporting steel pipe (3019), and the anti-winding cover threaded connection hole (3020) on the roller shaft end cover (3017) can be rigidly connected to the flattening roller baffle and the anti-winding cover, wherein one end of the active flattening roller shaft is rigidly connected to the floating block connecting shaft (3016), and one end of the driven flattening roller shaft is rigidly connected to the cross universal shaft connecting shaft (3021).
[0046] The safety device mainly comprises a sliding rod (4001), a suspension connection hole (4002), a shaft sleeve (4003), a safety rod (4004), a cantilever slewing frame connection hole (4005), a connecting hook (4006), a positioning plate (4007), a lubricating oil nozzle (4008), a preload spring (4009), and a safety stud bolt (4010), wherein the suspension connection hole (4002) on the sliding rod (4001) is coaxially connected to the left suspension point of the three-point suspension (1011), and the cantilever slewing frame connection hole (4005) on the connecting hook (4006) is coaxially connected to the left suspension point of the three-point suspension (1011). 05) is connected with the cantilever slewing frame (1004) pin. Under the action of the shaft sleeve (4003), the safety rod (4004) connects the sliding rod (4001) and the connecting hook (4006) with the bolt and can slide in the slot. The positioning plate (4007) and the connecting hook (4006) are tightly fastened. The lubricating nozzle (4008) supplies oil. The safety stud bolt (4010) fixes the preload spring (4009) on the positioning plate (4007). When the two joints are subjected to excessive force, the preload spring (4009) is deformed and the connecting hook (4006) is disengaged, which plays a safety protection role.
[0047] The forage protection device mainly comprises a protection rod (5001), a nylon support foot (5002), a flattening device connection hole (5003), a main truss (5004), a lifting pin connection point (5005), a gearbox 1 connection hole (5006), a fixing plate (5007), and a profiling device connection hole (5008), wherein the fixing plate (5007) is rigidly connected to the gearbox 1 (2005) through the gearbox 1 connection hole (5006), and the main truss (5004) It is rigidly connected to the protection rod fixing plate, the protection rod fixing plate is rotatably connected to the protection rod (5001), both ends of the protection rod (5001) are rigidly connected to the nylon support feet (5002), the main truss (5004) is provided with a flattening device connecting hole (5003), which is rigidly connected to the flattening device connecting plate (3006), the lifting and lowering pin connection point (5005) is connected to the suspension frame (1) pin in the raised state, and the profiling device connecting hole (5008) is rotatably connected to the profiling device (8).
[0048] The grass strip width adjustment device mainly comprises a grass collecting plate (6001), an adjustment plate (6002), an adjustable locking handle (6003), a pressure strip (6004), a hinge (6005), a grass collecting cloth (6006), a fixed side plate (6007), a flattening device side connecting plate (6008), and a flattening device connecting hole (6009). The device is characterized in that the device is rigidly connected to the preload-adjustable flattening device (3) via the flattening device connecting hole (6009) on the adjustment plate (6002) and the flattening device side connecting plate (6008). The grass board (6001) is hinged to the flattening device side connecting plate (6008) through a hinge (6005), and the adjustable tightening handle (6003) is rigidly connected to the grass collecting board (6001). The width can be adjusted by adjusting the sliding position of the adjustable tightening handle (6003) on the arc slot hole. The two ends of the fixed side plate (6007) are rigidly connected to the adjustment plate (6002) and the flattening device side connecting plate (6008) to play a supporting role. The rear of the adjustment plate (6002) is connected to the grass collecting cloth (6006) with a pressure strip (6004) by bolts.
[0049] The suspension spring adjustment device mainly comprises a cantilever swivel connection hole (7001), a connecting rod (7002), an adjustment spring (7003), a frame connecting rod (7004), a fixing pin (7005), and a suspension connection hole (7007), wherein the cantilever swivel connection hole (7001) on the connecting rod is connected to the cantilever swivel frame (1004) pin, the suspension connection hole (7007) on the frame connecting rod (7004) is connected to the suspension frame (1) pin, the connecting rod (7002) and the frame connecting rod (7004) are provided with threads, which are respectively connected to the two ends of the adjustment spring (7003), a limiting rod (7006) is provided inside the adjustment spring (7003) and is rigidly connected to the connecting rod (7002), and the deformation of the adjustment spring (7003) during operation can be adjusted by adjusting the position of the fixing pin (7005) on the frame connecting rod (7004).
[0050] The profiling device mainly comprises a safety device connecting rod (8001), an adjusting spring (8002), a spring seat (8003), a nut (8004), a screw (8005), and a spherical washer (8006), and is characterized in that the safety device connecting rod (8001) is pin-connected to the rotary cutting device (2), the adjusting spring (8002) is rigidly connected to the safety device connecting rod (8001), the other side of the adjusting spring (8002) is a conical spring that limits the movement of the spring seat (8003), the screw (8005) is threadedly connected to the spring seat (8003), the nut (8004) limits the freedom of the screw (8005), and the spherical washer (8006) is fitted on the screw. When the machine tool is lifted or lowered, the spherical washer (8006) limits the movement, the adjusting spring (8002) is deformed, and a profiling effect is achieved.
[0051] The transmission system mainly comprises a lower modulation roller (9001), an upper modulation roller (9002), a driven pulley (9003), a V-belt (9004), a cross universal shaft (9005), a gearbox 2 (9006), a driving pulley (9007), a power input shaft (9008), a bevel gear transmission (9009), a spur gear transmission (9010), and an elliptical cutter disc (9011), and is characterized in that the tractor transmits power to the power input shaft (9008) and divides the power into two paths, one of which is that the driving pulley (9007) transmits the power on the power input shaft (9008) to the driven pulley (9003) using a V-belt (9004), and the driven pulley (9003) is connected to the gearbox 2 (9006). The main shaft of the box 1 (2005) is rigidly connected, and the bevel gear transmission (9009) changes the power and transmits it to the spur gear transmission (9010) of the rotary cutting device (2). During the rotation of the spur gear, the elliptical cutter disc (9011) also rotates at a high speed. Another way is that the end of the power input shaft (9008) is connected to the gearbox 2 (9006). The power of the speed change and reversal is transmitted to the lower modulation roller (9001) by the cross universal joint (9005). The upper modulation roller (9002) and the lower modulation roller (9001) are meshed with the herringbone teeth outside the rollers to complete the high-speed rotation of the elliptical cutter disc (9011) to cut the alfalfa plants. The preload adjustable flattening device (3) performs the processes of breaking the joints, cracking the skin, flattening and bending the plants.
[0052] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A side-mounted mower and conditioner, characterized in that It includes a suspension frame, a rotary cutting device, a preload-adjustable flattening device, a safety device, a grass protection device, a grass strip width adjustment device, a suspension spring adjustment device, a profiling device, and a transmission system, wherein the suspension frame is located on the right side of the side-mounted grass mower and flattener and is connected to the tractor's three-point suspension; the rotary cutting device is located on the left side of the side-mounted grass mower and flattener, and the elliptical knife disc thereon performs unsupported cutting of alfalfa stems; the grass protection device is located above the rotary cutting device and is rigidly connected to the gearbox 1 to guide the grass and prevent the grass from splashing; the preload-adjustable flattening device is located at the upper rear of the rotary cutting device and is connected to the grass protection device to achieve the modulation processing of breaking the joints, cracking the skin, flattening, and bending the alfalfa plants; the grass strip width adjustment device is located behind the preload-adjustable flattening device to adjust the laying width of the modulated alfalfa plants to provide a suitable grass strip width for the later side-mounted grass mower and flattener operation; The suspension frame includes a lifting and rotating hub, a hydraulic device connecting pin, a contour connecting pin 2, a cantilever rotating frame, a protective cover connecting plate, a hydraulic circuit pipe hanging node, a contour connecting pin 1, a hydraulic device connecting hole, a rotating hub, a support leg 2, a three-point suspension, a safety device, a latch fastener, and a support leg 1. The three-point suspension is welded by a round tube and an iron plate, the upper suspension point is rigidly connected to the hydraulic circuit pipe hanging point, the two sides of the three-point suspension are rigidly connected to the support legs 1 and 2, and the height is adjusted by the latch fastener. The rotating hub is connected to the rotating hub by a pin above the frame of the three-point suspension, and the hydraulic The pressure device connection hole is connected to one end of the hydraulic device, the profiling connecting pin 1 is connected to the profiling connecting pin 2 on the cantilever slewing frame to connect the profiling device, one end of the safety device is coaxially connected to the left side of the three-point suspension, and the other end is connected to the fixed plate pin on the cantilever slewing frame, and the right side of the cantilever slewing frame is connected to the frame pin of the three-point suspension. When the safety device is disengaged, the cantilever slewing frame rotates around the rotation point, the guard connecting plate is rigidly connected to the cantilever slewing frame, and the lifting and rotating hub is connected to the cantilever slewing frame through bolts. The lifting and rotating hub rotates around the gearbox 1 during the lifting operation of the side-mounted mower and flattener; One end of the safety device is connected to the left side of the three-point suspension, and the other end is connected to the cantilever rotary frame. When the side-mounted mower and flattener encounters an obstacle when moving forward, the force it receives reaches a certain level and the safety device is disengaged to protect the cutter; one end of the suspension spring adjustment device is connected to the profiling connecting pin 1, and the other end is connected to the cantilever rotary frame. It will provide spring force when rising and falling, and play a role in buffering the gravity of the fuselage; the profiling device is connected in the same way as the suspension spring adjustment device, which improves the adaptability of the side-mounted mower and flattener in different working environments; the transmission system transmits the rear output power of the tractor in two ways, one way is transmitted to the gearbox 1 in a belt drive manner, the output shaft of the gearbox is a spline shaft, which is engaged with the gear of the rotary cutting device, and the other gears are meshed with each other to make the elliptical cutter disc rotate at high speed; the other way is to install a coupling on the pulley, which is connected to the gearbox 2, and the gearbox power output shaft uses a cross universal shaft to transmit power to the lower modulation roller of the preload-adjustable flattening device; The rotary cutting device includes a flattening device connecting hole, a grass guide roller, a blade end cover, a grass protection support frame, a gearbox 1, a suspension connecting end, a grass guide plate, a sliding palm, an elliptical blade, a blade support frame, and a rectangular blade, wherein the gearbox 1 is rigidly connected to the blade support frame with bolts to transmit power to the elliptical blade, the suspension connecting end on the gearbox 1 is connected to the suspension frame, the grass protection support frame is rigidly connected to the gearbox 1, the flattening device connecting hole on the blade support frame is used to connect the preload-adjustable flattening device with the rotary cutting device by bolts, four elliptical blades are fixed on the blade support frame with bolts, and four sliding palms are connected to the front end to reduce resistance when moving forward, the two groups of elliptical blades on the left and right sides rotate in opposite directions and face inward, the elliptical blades on the far left and left and right sides are rigidly connected to the grass guide roller and the blade end cover to gather the cut alfalfa plants into the preload-adjustable flattening device.
2. A side-mounted mower and conditioner according to claim 1, characterized in that The preload-adjustable flattening device comprises a buffer spring, a gap adjustment side plate, a rotating connecting rod, a compression spring, an upper fixed plate, a flattening device connecting plate, an upper modulation roller, a modulation roller shaft, an anti-winding cover, an upper modulation roller floating block, a bearing seat, a limit plate, an adjustment nut, an adjustment bolt, and a lower modulation roller, wherein the gap adjustment side plates on both sides are rigidly connected to the upper fixed plate, the upper fixed plate is bolted to the flattening device connecting plate, the flattening device connecting plate is bolted to the flattening device connecting hole on the main truss of the forage protection device, and the lower part of the gap adjustment side plate is rigidly connected to the bearing seat The bearing seats on both sides are connected to the lower modulation roller, the lower modulation roller is meshed with the upper modulation roller for transmission, the two ends of the upper modulation roller are rigidly connected to the upper modulation roller floating block, one end of the upper modulation roller floating block is connected to the buffer spring, and the other end is rotatably connected to the rotating connecting rod, the top of the rotating connecting rod is rigidly connected to the compression spring, the other end of the buffer spring is hung with the adjusting bolt, the limit plate is rigidly connected to the gap adjustment side plate, the preload force can be adjusted by rotating the adjusting nut, the upper modulation roller floats during the flattening process, the compression spring and the buffer spring are deformed, and the rotating connecting rod is rotated to adjust the gap.
3. A side-mounted mower and conditioner according to claim 1, characterized in that The modulation roller shaft includes a floating block connecting shaft, a roller shaft end cover, positioning steel bars, a supporting steel pipe, an anti-winding cover threaded connecting hole, and a cross universal joint connecting shaft, wherein the roller shaft end cover is rigidly connected to both ends of the supporting steel pipe, and is rigidly connected to four positioning steel bars on the outside of the supporting steel pipe, and the anti-winding cover threaded connecting hole on the roller shaft end cover can be rigidly connected to the flattening roller baffle and the anti-winding cover, wherein one end of the active flattening roller shaft is rigidly connected to the floating block connecting shaft, and one end of the driven flattening roller shaft is rigidly connected to the cross universal joint connecting shaft.
4. A side-mounted mower and conditioner according to claim 1, characterized in that The safety device includes a sliding rod, a suspension connecting hole, a bushing, a safety rod, a cantilever slewing frame connecting hole, a connecting hook, a positioning plate, a lubricating oil nozzle, a preload spring, and a safety stud bolt. The suspension connecting hole on the sliding rod is coaxially connected to the left suspension point of the three-point suspension, the cantilever slewing frame connecting hole on the connecting hook is connected to the cantilever slewing frame pin, the safety rod connects the sliding rod with the connecting hook bolt under the action of the bushing and can slide in the slot, the positioning plate and the connecting hook are tightly buckled, the lubricating oil nozzle supplies oil, and the safety stud bolts tighten the preload spring to the positioning plate. When the two joints are subjected to excessive force, the preload spring is deformed and the connecting hook is disengaged, thereby playing a safety protection role.
5. The side-mounted mower and conditioner according to claim 1, characterized in that The forage protection device includes a protection rod, a nylon support foot, a flattening device connecting hole, a main truss, a lifting pin connecting point, a gearbox 1 connecting hole, a fixed plate, and a profiling device connecting hole, wherein the fixed plate is rigidly connected to the gearbox 1 through the gearbox 1 connecting hole, the main truss is rigidly connected to the protection rod fixing plate, the protection rod fixing plate is rotatably connected to the protection rod, both ends of the protection rod are rigidly connected to the nylon support feet, there is a flattening device connecting hole on the main truss, which is rigidly connected to the flattening device connecting plate, the lifting pin connecting point is connected to the suspension frame pin in the raised state, and the profiling device connecting hole is rotatably connected to the profiling device.
6. A side-mounted mower and conditioner according to claim 1, characterized in that The grass strip width adjustment device includes a grass collecting plate, an adjusting plate, an adjustable tightening handle, a pressure strip, a hinge, a grass collecting cloth, a fixed side plate, a flattening device side connecting plate, and a flattening device connecting hole, wherein the device is rigidly connected to the preload-adjustable flattening device through the flattening device connecting hole on the adjusting plate and the flattening device side connecting plate, the grass collecting plate is hinged to the flattening device side connecting plate through a hinge, the adjustable tightening handle is rigidly connected to the grass collecting plate, and the width is adjusted by adjusting the sliding position of the adjustable tightening handle on the arc slot hole, the two ends of the fixed side plate are rigidly connected to the adjusting plate and the flattening device side connecting plate to play a supporting role, the upper end of the grass collecting cloth is located between the rear of the adjusting plate and the pressure strip, and the adjusting plate, the grass collecting cloth and the pressure strip are tightly connected and fixed by bolts.
7. A side-mounted mower and conditioner according to claim 1, characterized in that The suspension spring adjustment device includes a cantilever rotating connecting hole, a connecting rod, an adjusting spring, a frame connecting rod, a fixing pin, and a suspension connecting hole, wherein the cantilever rotating connecting hole on the connecting rod is connected to the cantilever rotating frame pin, and the suspension connecting hole on the frame connecting rod is connected to the suspension frame pin. The connecting rod and the frame connecting rod are provided with threads, which are respectively connected to the two ends of the adjusting spring. A limiting rod is inside the adjusting spring and is rigidly connected to the connecting rod. The position of the fixing pin on the frame connecting rod can adjust the deformation of the adjusting spring during operation.
8. The side-mounted mower and conditioner according to claim 1, characterized in that The profiling device includes a safety device connecting rod, an adjusting spring, a spring seat, a nut, a screw, and a spherical washer, wherein the safety device connecting rod is connected to the rotating cutting device pin, the adjusting spring is rigidly connected to the safety device connecting rod, the other side of the adjusting spring is a conical spring, which limits the movement of the spring seat, the screw is threadedly connected to the spring seat, the nut limits the freedom of the screw, and the spherical washer is fitted on the screw. When the side-mounted mower and flattener is lifted and lowered, the spherical washer limits the movement, and the adjusting spring is deformed to play a profiling role; the transmission system includes a lower modulation roller, an upper modulation roller, a driven pulley, a V-belt, a cross universal shaft, a gearbox 2, a driving pulley, a power input shaft, a bevel gear drive, a spur gear drive, an elliptical cutter The tractor transmits power to the power input shaft and divides it into two paths. One path is that the driving pulley transmits the power on the power input shaft to the driven pulley with a V-belt. The driven pulley is rigidly connected to the main shaft of the gearbox 1. The bevel gear transmission reverses the power and transmits it to the spur gear transmission of the rotary cutting device. During the rotation of the spur gear, the elliptical cutter disc also rotates at high speed. The other path is that the end of the power input shaft is connected to the gearbox 2. The power of the speed change and reversing is transmitted to the lower modulation roller by the cross universal joint. The upper modulation roller and the lower modulation roller are meshed with the herringbone teeth outside the roller to complete the high-speed rotation of the elliptical cutter disc to cut the alfalfa plants. The preload adjustable flattening device performs the plant breaking, skin cracking, flattening and bending modulation processing.
Citation Information
Patent Citations
Lateral suspension type mowing and flattening machine
CN219228420U