Rail car door system with cut-off device with misoperation function

Through the precise measurement and locking mechanism combined with infrared sensor and buzzer, the problem of misoperation and installation deviation of rail cutting of rail car door system is solved, and the precise removal and safe installation of guide rails are achieved.

CN115647453BActive Publication Date: 2025-08-15QINGDAO RAIL TRANSIT RES INST OF SOUTHWEST JIAOTONG UNIV
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Patent Information

Application Number
CN202211066939.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-01
Publication Date
2025-08-15
Estimated Expiration
2042-09-01

AI Technical Summary

Technical Problem

The existing rail car door system has problems of misoperation and installation deviation when cutting the guide rails, resulting in difficulty in installing the guide rails and waste of materials.

Method used

The infrared sensor and buzzer are used to perform precise measurements through the distance marking ruler and automatic prompt frame structure, combined with the locking mechanism to prevent measurement errors before cutting, and use a cutting tool to perform precise removal.

Benefits of technology

The accuracy and safety of rail cutting are achieved, installation deviations and material waste are reduced, and operation efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN115647453B_ABST
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Abstract

The present invention provides a rail car door system cutting device with a misoperation function, comprising an anti-skid base, wherein the front end of the left upper portion of the anti-skid base is bolted to a metal vertical plate, and the inner side of the metal vertical plate is provided with a car door guide rail fixing groove that passes through from front to back. The invention is characterized in that a distance marker assembly is installed on the right upper portion of the anti-skid base, and the upper portion of the distance marker assembly is movably connected to an automatic prompt frame structure; four identical sliding columns are threadedly connected to the left upper portion of the anti-skid base, and the upper portion of the sliding columns is bolted to a top mounting plate. The beneficial effects of the present invention are as follows: through the provision of an infrared sensor, a prompt buzzer, a button battery, a side connecting plate, and a rectangular slider, it is convenient to confirm the cutting length of the car door guide rail through the infrared sensor, and certain conditions need to be met during cutting, and a prompt sound will be emitted when the conditions are not met.
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Description

Technical Field

[0001] The invention belongs to the technical field of cutting devices, and in particular relates to a cutting device with a misoperation function for a rail carriage door system. Background Art

[0002] The rail carriage door system includes a carriage, carriage doors, and carriage door rails for fixing the doors. The carriage door rails are cut to the required length before installation. The existing rail carriage door system has a cutting device with a misoperation function, which includes a base, a guide rail cutting assembly, and a guide rail fixing assembly. Before cutting, a measuring ruler is required to measure. The values read by the measuring ruler at different positions will deviate, resulting in deviations in the guide rails of the rail carriage door after the cut. In addition, due to the complex shape of the guide rails, it is more troublesome to put the guide rails of the rail carriage door into place. Summary of the Invention

[0003] In response to the above technical problems, the present invention provides a cutting device with an erroneous operation function for a rail car door system. Through the cooperation of an infrared sensor and a buzzer, the cutting length of the guide rail is accurately measured, and a locking mechanism is used to prevent measurement errors before cutting.

[0004] The technical solution is as follows: a rail car door system with a misoperation function cutting device includes an anti-slip base, the front end of the left upper part of the anti-slip base is bolted to a metal vertical plate, and the inner side of the metal vertical plate is provided with a car door guide rail fixing groove that passes through the front and rear. It is characterized in that a distance marker assembly is installed on the right upper part of the anti-slip base, and the upper part of the distance marker assembly is movably connected to an automatic prompt frame structure; four identical sliding columns are threadedly connected to the left upper part of the anti-slip base, and the upper part of the sliding columns is bolted to the top mounting plate; a U-shaped groove is provided on the right inner side of the top mounting plate, a metal pressure rod is axially connected to the right upper part of the top mounting plate, and a pulley pressure rod is welded to the lower part of the metal pressure rod.

[0005] Preferably, the distance marking ruler assembly includes a rotating metal bar, and limit slots are respectively provided at the front and rear ends of the rotating metal bar, and a locking bolt is inserted into the left side of the interior of the rotating metal bar.

[0006] Preferably, a micro electric push rod is fixed to the upper front end of the metal vertical plate by screws, and the output rod of the micro electric push rod passes through the inner side of the metal vertical plate.

[0007] Preferably, the metal vertical plate is located at the front end of the sliding column, and the inner rear end of the carriage door guide rail fixing groove is provided with an outwardly extending inclined chamfer.

[0008] Compared with the prior art, the present invention has the following beneficial effects:

[0009] In the present invention, the arrangement of the rotating metal bar, the limiting slot and the locking bolt is conducive to controlling the cut length of the carriage door guide rail in coordination with the scale lines engraved on the upper surface of the rotating metal bar.

[0010] In the present invention, the arrangement of the infrared sensor, the prompt buzzer, the button battery, the side connecting plate and the rectangular slider is conducive to confirming the cutting length of the carriage door guide rail through the infrared sensor. Certain conditions need to be met during cutting, and a prompt sound will be issued when the conditions are not met.

[0011] In the present invention, the arrangement of the micro electric push rod and the anti-error lock hole is conducive to cooperating with the automatic prompt frame structure. When the conditions are not met, the output rod of the micro electric push rod cooperates with the anti-error lock hole to lock the cutting tool. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the present invention.

[0013] Figure 2 It is a rear view of the present invention.

[0014] Figure 3 It is a structural schematic diagram of the distance marking ruler assembly 4 and the automatic prompting frame structure 5 of the present invention.

[0015] Figure 4 It is a top view of the distance marking ruler assembly 4 and the automatic prompting frame structure 5 of the present invention.

[0016] In the picture:

[0017] 1. Anti-slip base; 2. Metal vertical plate; 21. Micro electric push rod; 3. Carriage door guide rail fixing groove; 4. Distance marking scale assembly; 41. Rotating metal bar; 42. Limit slot; 43. Locking bolt; 5. Automatic prompt frame structure; 51. Infrared sensor; 52. Prompt buzzer; 53. Button battery; 54. Side connecting plate; 55. Rectangular slider; 6. Sliding column; 61. Cutting tool; 611. Anti-error lock hole; 62. Sliding connecting tube; 63. Reset spring; 7. Top mounting plate; 8. U-shaped groove; 9. Metal pressure rod; 10. Pulley pressure rod. DETAILED DESCRIPTION

[0018] The present invention will be further described below with reference to the accompanying drawings: Example

[0019] As attached Figure 1 and attached Figure 2As shown, the rail car door system has a misoperation cutting device, which includes an anti-skid base 1. The front end of the left upper part of the anti-skid base 1 is bolted to a metal vertical plate 2, and the inner side of the metal vertical plate 2 is provided with a car door guide rail fixing groove 3 that passes through the front and rear. A distance marker assembly 4 is installed on the right upper part of the anti-skid base 1, and the upper part of the distance marker assembly 4 is movably connected to an automatic prompt frame structure 5; four identical sliding columns 6 are threadedly connected to the left upper part of the anti-skid base 1, and the upper part of the sliding columns 6 is bolted to a top mounting plate 7; a U-shaped groove 8 is provided on the right inner side of the top mounting plate 7, a metal pressure rod 9 is axially connected to the right upper part of the top mounting plate 7, and a pulley pressure rod 10 is welded to the lower part of the metal pressure rod 9.

[0020] As attached Figure 3 and attached Figure 4 As shown, in the above embodiment, specifically, the automatic prompt frame structure 5 includes an infrared sensor 51, a prompt buzzer 52 is embedded in the lower front end of the infrared sensor 51, a button battery 53 is embedded in the rear end of the infrared sensor 51, and side connecting plates 54 are glued to the front and rear ends of the lower part of the infrared sensor 51, and a rectangular slider 55 is integrally fixed to the inner lower part of the side connecting plate 54; the position of the infrared sensor 51 is adjusted, and the infrared sensor 51 slides on the outside of the rotating metal bar 41 through the mutual cooperation between the side connecting plate 54 and the rectangular slider 55 and the limit slot 42.

[0021] As attached Figure 2 As shown, in the above embodiment, specifically, a cutting tool 61 is provided on the inner side of the sliding column 6, and sliding connecting tubes 62 are welded to the four outer corners of the cutting tool 61 to ensure that the cutting tool 61 can be lifted and lowered vertically.

[0022] As attached Figure 2 As shown, in the above embodiment, specifically, a reset spring 63 is sleeved on the lower outer side of the sliding column 6, and the reset spring 63 is located at the lower part of the sliding connecting tube 62, which can push the cutting tool 61 to automatically reset after the cutting is completed.

[0023] In the above embodiment, specifically, the lower shaft of the pulley pressure rod 10 is connected to a fixed roller, and the fixed roller at the lower part of the pulley pressure rod 10 contacts the upper part of the cutting tool 61, reducing the friction between the pulley pressure rod 10 and the cutting tool 61 when pressing.

[0024] In the above embodiment, specifically, an anti-error lock hole 611 is opened on the lower inner part of the cutting tool 61, and the rear end of the output rod of the micro electric push rod 21 is inserted into the inner side of the anti-error lock hole 611, and cooperates with the infrared sensor 51 to prevent staff from making operating errors, resulting in a shorter cutting distance of the carriage door guide rail, thereby causing waste of materials.

[0025] In the above embodiment, specifically, the front end of the cutting tool 61 is tightly fitted with the rear surface of the metal vertical plate 2, and the cutting tool 61 is located at the upper part of the vehicle door guide rail fixing groove 3, and the vehicle door guide rail is cut by raising and lowering the cutting tool 61.

[0026] In the above embodiment, specifically, the upper surface of the rotating metal strip 41 is engraved with scale lines, and the rotating metal strip 41 is arranged on the left side of the metal vertical plate 2 .

[0027] In the above embodiment, specifically, the lower portion of the locking bolt 43 passes through the left side of the rotating metal bar 41 and is threadedly connected to the anti-slip base 1, thereby fixing the rotating metal bar 41 and locking the rotating metal bar 41 at the same time.

[0028] In the above embodiment, specifically, the infrared sensor 51 is located on the upper portion of the rotating metal bar 41 , and the side connecting plates 54 are respectively located at the front and rear ends of the rotating metal bar 41 .

[0029] In the above embodiment, specifically, the rectangular slider 55 is inserted into the inner side of the limiting slot 42 , and two infrared probes are embedded in the upper front end of the infrared sensor 51 .

[0030] How it works

[0031] The working principle of the present invention is as follows: according to the length of the carriage door in the rail transit system, the length of the carriage door guide rail is determined, and then the long guide rail is taken out for standby, the rotating metal bar 41 is rotated forward so that the rotating metal bar 41 and the anti-slip base 1 are perpendicular to each other, and then the locking bolt 43 is tightened. Then, according to the length of the cut, the position of the infrared sensor 51 is adjusted, and the infrared sensor 51 is slid on the outside of the rotating metal bar 41 through the mutual cooperation between the side connecting plate 54 and the rectangular slider 55 and the limit card slot 42, so that the center of the infrared sensor 51 is aligned with the position to be cut, and the carriage door guide rail is inserted from the back to the front so that the end of the carriage door guide rail is located between the two infrared probes on the left side of the infrared sensor 51. At this time, one of the infrared probes on the left side of the infrared sensor 51 is in a blocked state, and the other is in an unblocked state. Otherwise, the prompt buzzer 52 will sound a prompt to remind the staff, and the micro electric push rod 21 will not move. After the end of the guide rail is placed to meet the cutting conditions, the infrared sensor 51 controls the output rod of the micro electric push rod 21 to retract, and the output rod of the micro electric push rod 21 is separated from the inner side of the anti-error lock hole 611. The staff holds the end of the metal pressure rod 9 and presses it downward, and pushes the cutting tool 61 downward through the pulley pressure rod 10 until the car door guide rail is cut off. After releasing, the reset spring 63 pushes the sliding connecting tube 62 to move upward, so that the cutting tool 61 is automatically reset.

[0032] Utilizing the technical solution described in the present invention, or those skilled in the art designing similar technical solutions inspired by the technical solution of the present invention to achieve the above technical effects, all fall within the scope of protection of the present invention.

Claims

1. A rail carriage door system with a misoperation cutting device, the rail carriage door system with a misoperation cutting device comprising an anti-skid base (1), a front end bolt on the left side of the upper portion of the anti-skid base (1) is connected to a metal vertical plate (2), and a front-to-back through-carriage door guide rail fixing groove (3) is provided on the inner side of the metal vertical plate (2), characterized in that: The right side of the upper part of the anti-skid base (1) is equipped with a distance marking ruler assembly (4), and the upper part of the distance marking ruler assembly (4) is movably connected to an automatic prompting frame structure (5); the left side of the upper part of the anti-skid base (1) is threadedly connected to four identical sliding columns (6), and the upper part of the sliding columns (6) is bolted to a top mounting plate (7); a U-shaped groove (8) is provided on the right side of the interior of the top mounting plate (7), a metal pressure rod (9) is axially connected to the right side of the upper part of the top mounting plate (7), and a pulley pressure rod (10) is welded to the lower part of the metal pressure rod (9); the automatic prompting frame structure (5) is provided with a distance marking ruler assembly (4) on the upper part of the anti-skid base (1) and the automatic prompting frame structure (5) is movably connected to the upper part of the distance marking ruler assembly (4 ...) on the upper part of the distance marking ruler assembly (4); the automatic prompting frame structure (5) is provided with a distance marking ruler assembly (4) on the upper part of the distance marking ruler assembly (4) and the automatic prompting frame structure (5) is movably connected to the upper part of the distance marking ruler assembly The display frame structure (5) includes an infrared sensor (51), a reminder buzzer (52) is embedded in the lower front end of the infrared sensor (51), a button battery (53) is embedded in the rear end of the infrared sensor (51), and side connecting plates (54) are glued to the front and rear ends of the lower part of the infrared sensor (51), and a rectangular slider (55) is fixed to the inner lower part of the side connecting plate (54); an anti-error lock hole (611) is opened in the inner lower part of the cutting tool (61), and the rear end of the output rod of the micro electric push rod (21) is inserted into the inner side of the anti-error lock hole (611).

2. The rail car door system with a misoperation removal device as claimed in claim 1, characterized in that: The distance marking ruler assembly (4) comprises a rotating metal bar (41), wherein the front and rear ends of the rotating metal bar (41) are respectively provided with limit slots (42), and a locking bolt (43) is inserted into the left side of the interior of the rotating metal bar (41).

3. The rail car door system with a misoperation removal device as claimed in claim 1, characterized in that: A micro electric push rod (21) is screwed to the upper front end of the metal vertical plate (2), and the output rod of the micro electric push rod (21) passes through the inner side of the metal vertical plate (2).

4. The rail car door system misoperation removal device according to claim 1, characterized in that: The metal vertical plate (2) is located at the front end of the sliding column (6), and the inner rear end of the carriage door guide rail fixing groove (3) is provided with an outwardly extending inclined chamfer.

5. The rail car door system misoperation removal device according to claim 1, characterized in that: A cutting tool (61) is provided on the inner side of the sliding column (6), and sliding connecting pipes (62) are welded to the four corners of the outer side of the cutting tool (61).

Citation Information

Patent Citations

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