BMS product line bundle contact failure online monitoring safety repair method

By establishing a Thevenin circuit model of battery voltage, current, and state of charge, calculating unknown parameters, and supplementing data values, the problem of abnormal values ​​caused by poor wire harness contact in BMS products was solved, improving the accuracy of data and the precision of reliability analysis.

CN115856720BActive Publication Date: 2026-06-19HUNAN GINGKO RELIABILITY TECH RES INST CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
HUNAN GINGKO RELIABILITY TECH RES INST CO LTD
Filing Date
2022-11-23
Publication Date
2026-06-19

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Abstract

This invention discloses a safe repair method for online monitoring of poor wiring harness contact faults in BMS products, comprising: determining whether a poor wiring harness contact fault has occurred in the BMS product based on preset conditions; determining the start time of the poor wiring harness contact fault and the time of the wiring harness disconnection fault; collecting measurement data of abnormal individual cells corresponding to the start time of the poor contact fault and the time of the disconnection fault; analyzing the relationship between battery voltage, current and battery state of charge through the battery working mechanism, and establishing a relationship model; calculating unknown parameters in the relationship model, and calculating and supplementing discarded values. This method utilizes the battery working principle and the correlation relationship of individual cell data to interpolate missing data. Compared with direct fitting function interpolation, the interpolation method based on the battery working principle and parameter correlation model has a more sufficient theoretical basis, and the improved data can help to accurately assess the reliability of BMS products.
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