A close-packed cart-based automated material storage device

Abstract

The application discloses a kind of dense packing trolley type automatic material storage devices, including dense packing storage trolley, trolley lifting device, two-way telescopic material taking device, double wire rod lifting device, transverse transmission device, man-machine operation interface.Dense packing storage trolley is used to store material, and trolley lifting device is arranged on the both sides of dense packing storage trolley, to ensure that dense packing storage trolley is separated from ground;Man-machine operation interface is installed on the side of double wire rod lifting device, and the number of material taking rows and corresponding product number are set according to material parameters in advance, to determine that material taking enters man-machine operation interface, and to click the model of the product to be taken, two-way telescopic material taking device at the rear end of trolley lifting device takes out the material in dense packing storage trolley, and the material is moved to the required area by double wire rod lifting device and transverse transmission device.The application has high space utilization, saves labor cost, improves storage efficiency, and reduces secondary pollution of material.

Description

Technical Field

[0001] This invention relates to the field of automated process control technology, and in particular to a densely stacked trolley-type automated material storage device. Background Technology

[0002] Currently, most factories rely on manual methods for product storage and transportation. Products are loaded into storage bins by hand, and forklifts are used to transport the bins to a fixed location. Then, the products are removed one by one by the workers.

[0003] Since most manufacturers currently operate manually, a large number of personnel are needed for material handling. Materials are stored in material boxes, and the manual handling using forklifts involves complex and varied steps. Furthermore, the labor intensity of handling parts is relatively high. The parts are scattered in the material boxes, which can easily cause friction and collisions, resulting in some parts becoming defective or unqualified. In addition, due to the irregular placement of parts in the material boxes, a large number of material boxes are needed, resulting in a huge and cumbersome material box storage area on site, occupying a large area of ​​space. Changing different products on site requires different parts, and the parts are easily confused when assembly personnel change products. The storage of excess products also adds unnecessary burdens to the company. Summary of the Invention

[0004] The purpose of this invention is to provide an automated storage device that can reduce labor costs, save storage space, and improve storage efficiency.

[0005] The technical solution to achieve the purpose of this invention is: a densely stacked trolley-type automated material storage device, characterized in that it includes a densely stacked storage trolley, a trolley lifting device, a bidirectional telescopic material handling device, a double screw lifting device, a transverse transmission device, and a human-machine interface.

[0006] The human-machine interface is installed on the side of the double screw lifting device. The number of rows and columns for material retrieval and the corresponding product number are pre-set according to the material parameters. When material retrieval is scheduled, the human-machine interface is accessed, and the model of the product to be retrieved is selected. The densely stacked storage trolley is used to store materials according to a set quantity. Trolley lifting devices are installed on both sides of the densely stacked storage trolley to ensure that the trolley is detached from the ground. A bidirectional telescopic material retrieval device is installed at the rear of the trolley lifting device to remove materials from the densely stacked storage trolley. Through the cooperation of the double screw lifting device and the transverse transmission device, the materials are delivered to the required area.

[0007] Furthermore, the densely stacked storage trolley adopts a heavy-duty roller design for manual pushing and material storage.

[0008] Furthermore, the densely stacked storage trolley adopts a semi-enclosed design.

[0009] Furthermore, the trolley lifting device uses a pneumatic actuator in conjunction with a linear guide rail to detach the densely stacked storage trolley from the ground.

[0010] Furthermore, the bidirectional telescopic material handling device has two operating directions: forward and backward.

[0011] Furthermore, the bidirectional telescopic material handling device is controlled to move forward and backward via a gear and rack mechanism, and is controlled by a servo control system through a human-machine interface, allowing the bidirectional telescopic material handling device to stay at any position.

[0012] Furthermore, the dual-screw lifting device adopts a combination of roller screw and linear slide rail mechanism, and is controlled through a human-machine interface to keep the dual-screw lifting device at any position.

[0013] Furthermore, the lateral movement transmission device is controlled to move left and right via a gear and rack mechanism, and a servo control system is adopted to control it through a human-machine interface, so that the lateral movement transmission device can stay at any position.

[0014] Furthermore, the bidirectional telescopic material handling device is mounted on the transverse transmission device, which drives the bidirectional telescopic material handling device to move left and right.

[0015] Furthermore, the transverse transmission device is mounted on the lifting device, and the double screw lifting device is mounted on the main frame, driving the bidirectional telescopic material handling device and the transverse transmission device to move up and down.

[0016] Compared with the prior art, the significant advantages of this invention are: (1) fully automatic material feeding, reducing labor costs; (2) by setting product parameters in the human-machine interface, reducing subsequent machine adjustment steps, saving operation time, and improving work efficiency; (3) the overall structure is simplified and clear, optimizing the factory production line layout; (4) ensuring product consistency and improving product quality; (5) uniformly optimizing the storage method of factory materials, reducing the on-site space occupied by material storage. Attached Figure Description

[0017] Figure 1 The present invention provides a process flow diagram of a densely stacked trolley-type automated material storage device.

[0018] Figure 2 A schematic diagram of the structure of a densely stacked trolley-type automated material storage device of the present invention.

[0019] Figure 3 A schematic diagram of the structure of the densely stacked storage trolley and the trolley lifting device in this invention.

[0020] Figure 4 A schematic diagram of the structure of the double lead screw lifting device and the transverse transmission device in this invention.

[0021] Figure 5 A schematic diagram of the bidirectional telescopic material handling device in this invention. Detailed Implementation

[0022] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0023] Combination Figures 1-5 This utility model discloses a densely stacked trolley-type automated material storage device, including a densely stacked storage trolley 1, a trolley lifting device 2, a bidirectional telescopic material handling device 3, a double screw lifting device 4, a transverse transmission device 5, and a human-machine interface 6.

[0024] Combination Figure 1 , Figure 2 The human-machine interface 6 is installed on the side of the double screw lifting device 4. The number of picking rows and columns and the corresponding product number are set in advance according to the material parameters. When picking up materials, the human-machine interface is entered and the model of the product to be picked up is selected. The densely stacked storage trolley 1 is used to store materials according to the set quantity. The trolley lifting device 2 is set on both sides of the densely stacked storage trolley 1. The trolley lifting device 2 is used to ensure that the densely stacked storage trolley 1 is detached from the ground. The rear end of the trolley lifting device 2 is equipped with a bidirectional telescopic picking device 3, which is used to take out the materials in the densely stacked storage trolley 1. Through the cooperation of the double screw lifting device 4 and the transverse transmission device 5, the materials are delivered to the required area.

[0025] Furthermore, the densely stacked storage trolley 1 adopts a heavy-duty roller design, which facilitates manual pushing and material storage.

[0026] Furthermore, the densely stacked storage trolley 1 adopts a semi-enclosed design.

[0027] Furthermore, combined Figure 3 The trolley lifting device 2 uses a pneumatic actuator in conjunction with a linear slide rail to ensure that the densely stacked storage trolley 1 is detached from the ground, avoiding uneven ground and increasing the utilization rate of the height of the densely stacked storage trolley 1.

[0028] Furthermore, combined Figure 5 The bidirectional telescopic material handling device 3 has two operating directions, forward and backward, occupies little space, and is convenient for conveying.

[0029] Furthermore, the bidirectional telescopic material handling device 3 is controlled to move forward and backward via a gear and rack mechanism. It adopts a servo control system and is controlled through a human-machine interface 6, allowing it to stop at any position with high precision.

[0030] Furthermore, the dual lead screw lifting device 4 adopts a combination of roller lead screw and linear slide rail mechanism, and is controlled by human-machine interface 6, which can stop at any position with high precision.

[0031] Furthermore, the lateral transmission device 5 is controlled to move left and right by a gear and rack mechanism, and is controlled by a servo control system through a human-machine interface 6, which can stop at any position with high precision.

[0032] Furthermore, the bidirectional telescopic material handling device 3 is mounted on the transverse transmission device 5, and the transverse transmission device 5 drives the bidirectional telescopic material handling device 3 to move left and right.

[0033] Furthermore, combined Figure 4 The transverse transmission device 5 is installed on the lifting device 4, and the double screw lifting device 4 is installed on the main frame, driving the bidirectional telescopic material handling device 3 and the transverse transmission device 5 to move up and down.

Claims

1. A densely stacked trolley-type automated material storage device, characterized in that, It includes a dense stacking storage trolley (1), a trolley lifting device (2), a two-way telescopic material handling device (3), a double screw lifting device (4), a transverse transmission device (5), and a human-machine interface (6). The human-machine interface (6) is installed on the side of the double screw lifting device (4). The number of rows and columns for picking up materials and the corresponding product number are set in advance according to the material parameters. When picking up materials, the human-machine interface is entered and the model of the product to be picked up is selected. The dense stacking storage trolley (1) is used to store materials according to the set quantity. The trolley lifting device (2) is set on both sides of the dense stacking storage trolley (1). The trolley lifting device (2) is used to ensure that the dense stacking storage trolley (1) is separated from the ground. The trolley lifting device (2) is set at the rear end of the trolley lifting device (2) to take out the materials in the dense stacking storage trolley (1). Through the cooperation of the double screw lifting device (4) and the transverse transmission device (5), the materials are sent to the required area. The trolley lifting device (2) uses a pneumatic actuator in conjunction with a linear slide rail to detach the densely stacked storage trolley (1) from the ground; The bidirectional telescopic material handling device (3) is installed on the transverse transmission device (5), and the transverse transmission device (5) drives the bidirectional telescopic material handling device (3) to move left and right. The transverse transmission device (5) is installed on the lifting device (4), and the double screw lifting device (4) is installed on the main frame, driving the bidirectional telescopic material handling device (3) and the transverse transmission device (5) to move up and down.

2. The densely stacked trolley-type automated material storage device according to claim 1, characterized in that, The dense stacked storage trolley (1) adopts a heavy-duty roller design for manual pushing and material storage.

3. The densely stacked trolley-type automated material storage device according to claim 1, characterized in that, The densely stacked storage trolley (1) adopts a semi-enclosed design.

4. The densely stacked trolley-type automated material storage device according to claim 1, characterized in that, The bidirectional telescopic material handling device (3) has two operating directions: forward and backward.

5. The densely stacked trolley-type automated material storage device according to claim 1, characterized in that, The bidirectional telescopic material handling device (3) is controlled to move forward and backward through a gear and rack mechanism. It adopts a servo control system and is controlled through a human-machine interface (6) to keep the bidirectional telescopic material handling device (3) at any position.

6. The densely stacked trolley-type automated material storage device according to claim 1, characterized in that, The double screw lifting device (4) adopts a combination of roller screw and linear slide rail mechanism and is controlled by human-machine interface (6) to keep the double screw lifting device (4) at any position.

7. The densely stacked trolley-type automated material storage device according to claim 1, characterized in that, The transverse transmission device (5) controls the left and right movement of the transverse transmission device (5) through a gear and rack mechanism. It adopts a servo control system and is controlled through a human-machine interface (6) to keep the transverse transmission device (5) at any position.

Images