A lens gluing device
By introducing the design of a middle turntable and handling mechanism into the lens bonding equipment, efficient transfer and glue of the lens is achieved, solving the problem of inefficiency of existing equipment and improving the overall production efficiency.
Patent Information
- Application Number
- CN202110942294.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-08-17
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2041-08-17
AI Technical Summary
Existing lens bonding equipment is inefficient when transferring and glued lens finished products, resulting in a decrease in overall production efficiency.
The material transfer device including a middle turntable and a transport mechanism is adopted. The middle turntable reciprocates between the transport mechanism and the pressing device to achieve efficient transfer and bonding of the upper and lower lenses. The pressing device directly places and removes the finished lens product on the middle turntable, reducing multiple movements.
The transfer efficiency of the lens is improved, thereby improving the glue efficiency of the lens.
Smart Images

Figure CN115903162B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of lens manufacturing, and in particular to a lens gluing device. Background Art
[0002] With the increasing development and progress of technology, life has become more and more intelligent. As a result, in our actual life, there will be more and more applications of photographic equipment, security monitoring equipment, mobile devices with remote video functions, etc., which makes optical lenses play an important role in our daily life. In the process of lens manufacturing, to manufacture some lenses that can pass specific colors of light, multiple lenses that can pass one color of light need to be glued together to form lenses that can pass multiple specific colors of light. In the prior art, a lens gluing device is usually used to glue lenses. However, when transferring lenses or the finished lens products after gluing, the efficiency is low, which reduces the overall production efficiency of the lens gluing device.
[0003] Based on the above situation, it is urgent for us to design a lens gluing device to solve the above problems. Summary of the Invention
[0004] An object of the present invention is to provide a lens gluing device in which the middle turntable can improve the material transfer efficiency, thereby improving the lens gluing efficiency.
[0005] To achieve this purpose, the present invention adopts the following technical solutions:
[0006] A lens gluing device, comprising:
[0007] A frame;
[0008] A material storage device installed on the frame, the material storage device being used to provide upper lenses and lower lenses;
[0009] A dispensing device for dripping glue onto the lower lens and / or the upper lens;
[0010] A pressing device located downstream of the material storage device, the pressing device being capable of pressing the upper lens onto the lower lens;
[0011] A material transfer device comprising a middle turntable and a handling mechanism, the middle turntable being capable of switching between the station of the handling mechanism and the station of the pressing device. When the middle turntable is at the station of the handling mechanism, the handling mechanism can transport the upper lens and the lower lens from the material storage device to the middle turntable; when the middle turntable is at the station of the pressing device, the pressing device can place the lens product on the middle turntable and remove the upper lens and the lower lens from the middle turntable.
[0012] As a preferred solution, the pressing device includes:
[0013] Lifting drive mechanism;
[0014] The first suction mechanism is connected to the execution end of the lifting drive mechanism, and the first suction mechanism can suck the upper lens;
[0015] The second suction mechanism is located below the first suction mechanism. The second suction mechanism can suck the lower lens, and the lifting drive mechanism can drive the first suction mechanism to move in the direction close to the second suction mechanism to press the upper lens onto the lower lens.
[0016] As a preferred solution, the pressing device further includes a jacking mechanism. The second suction mechanism is connected to the execution end of the jacking mechanism. A material taking groove is horizontally formed on the middle turntable, and the opening of the material taking groove faces the second suction mechanism. A first accommodating groove is vertically formed at one end of the material taking groove away from the second suction mechanism, and the first accommodating groove is communicated with the material taking groove. The second suction mechanism can enter and exit the material taking groove horizontally, and the jacking mechanism can drive the second suction mechanism to lift in the first accommodating groove to place the lens finished product in the first accommodating groove.
[0017] As a preferred solution, a material taking hole is further formed on the middle turntable. The lower lens can approach one end of the second suction mechanism through the material taking hole. A second accommodating groove is vertically formed at one end of the material taking hole away from the second suction mechanism, and the second accommodating groove is communicated with the material taking hole. The second suction mechanism can slide horizontally in the material taking hole, and the jacking mechanism can drive the second suction mechanism to lift in the second accommodating groove to eject the lower lens out of the second accommodating groove.
[0018] As a preferred solution, the first suction mechanism includes a pressing plate, and at least two suction holes are formed on the pressing plate. At least two suction holes are communicated with an external air suction device to be able to suck the upper lens respectively, and the pressing plate is connected to the execution end of the lifting drive mechanism.
[0019] As a preferred solution, the pressing device further includes a weight balancing mechanism, and the weight balancing mechanism is connected to the pressing plate. The weight balancing mechanism can pull the pressing plate to balance the weight of the pressing plate.
[0020] As a preferred solution, the weight balancing mechanism includes:
[0021] Support frame;
[0022] A weight block is slidably arranged on the support frame in the vertical direction;
[0023] A gear is rotatably arranged on the support frame. Along the vertical direction, the position height of the gear is greater than the position heights of the pressing plate and the counterweight.
[0024] A chain bypasses the gear in an engaged manner. One end of the chain is connected to the pressing plate, and the other end is connected to the counterweight.
[0025] As a preferred solution, the second suction mechanism includes at least two first suction pens. The pressing device further includes a shaping mechanism, and the shaping mechanism includes:
[0026] A first driving member;
[0027] A first shaping plate and a second shaping plate. At least one of the first shaping plate and the second shaping plate is connected to the output end of the first driving member. The first shaping plate and the second shaping plate can be mutually joined with at least two of the first suction pens as the center. And a first shaping groove corresponding to each of the first suction pens is formed on the first shaping plate, and a second shaping groove corresponding to each of the first suction pens is formed on the second shaping plate. The contour formed by the joining of the first shaping groove and the second shaping groove matches the shape of the first suction pen. The first driving member can drive the first shaping plate to approach the second shaping plate to clamp at least two of the first suction pens.
[0028] As a preferred solution, the handling mechanism includes:
[0029] A robotic arm;
[0030] An upper lens handling assembly for sucking the upper lens;
[0031] A lower lens handling assembly for sucking the lower lens;
[0032] A finished product handling assembly for sucking the lens finished product. The upper lens handling assembly, the lower lens handling assembly, and the finished product handling assembly are all connected to the execution end of the robotic arm. The robotic arm can drive the upper lens handling assembly, the lower lens handling assembly, and the finished product handling assembly to reciprocate between the stations of the storage device and the middle turntable.
[0033] As a preferred solution, the lens gluing device further includes a sprue detection device. The sprue detection device is located between the storage device and the middle turntable. The sprue detection device can detect the positions of the sprues of the upper lens and the lower lens. The upper lens handling assembly includes:
[0034] A second driving member, connected to the execution end of the robotic arm. The sprue detection device is in communication connection with the second driving member;
[0035] The second suction pen, which is used to suck the upper lens, is connected to the output end of the second driving member, and the second driving member can drive the second suction pen to rotate.
[0036] The beneficial effects of the present invention are as follows: A lens gluing device is provided. The transfer device includes a middle turntable and a handling mechanism. The middle turntable reciprocates between the station of the handling mechanism and the station of the pressing device. When the pressing device presses the upper lens and the lower lens and the middle turntable is at the station of the handling mechanism, the handling mechanism can transport the upper lens and the lower lens from the storage device to the middle turntable without waiting time; when the pressing device glues the upper lens to the lower lens and the middle turntable is at the station of the pressing device, the pressing device can place the lens finished product on the middle turntable and directly take away the upper lens and the lower lens from the middle turntable without multiple movements; when the middle turntable resets to the station of the handling mechanism, the handling mechanism can then place the upper lens and the lower lens on the middle turntable and then take away the lens finished product from the middle turntable without multiple movements, improving the transfer efficiency and thus improving the lens gluing efficiency. Description of the Drawings
[0037] The present invention will be further described in detail below with reference to the drawings and embodiments.
[0038] Figure 1 It is a schematic structural diagram of the lens gluing device;
[0039] Figure 2 It is a schematic structural diagram of the middle turntable and the pressing device from the first perspective;
[0040] Figure 3 It is a schematic structural diagram of the second suction mechanism and the lifting mechanism assembled;
[0041] Figure 4 It is a schematic structural diagram of the middle turntable;
[0042] Figure 5 It is a schematic structural diagram of the middle turntable and the pressing device from the second perspective;
[0043] Figure 6 It is a schematic structural diagram of the shaping mechanism;
[0044] Figure 7 It is a schematic structural diagram of the handling mechanism from the first perspective when the robotic arm is removed;
[0045] Figure 8 It is a schematic structural diagram of the handling mechanism from the second perspective when the robotic arm is removed;
[0046] Figure 9 It is a schematic structural diagram of the storage device from the first perspective;
[0047] Figure 10 It is a schematic structural diagram of the storage device from the second perspective.
[0048] Figures 1 to 10 In:
[0049] 1. Frame
[0050] 2. Material storage device; 21. Tray; 211. Card slot; 22. Material pulling mechanism; 221. Third driving member; 222. Claw; 23. Material storage mechanism; 231. Fourth driving member; 232. Bearing platform; 233. Bin
[0051] 3. Dispensing device; 31. Fifth driving member; 32. Dispensing head
[0052] 4. Pressing device; 41. Lifting driving mechanism; 411. Sixth driving member; 412. Connecting block; 42. First suction mechanism; 421. Pressing plate; 422. Upper fixing block; 43. Second suction mechanism; 431. First suction pen; 432. Lower fixing block; 433. Mounting block; 44. Jacking mechanism; 45. Counterweight mechanism; 451. Support frame; 452. Counterweight block; 453. Gear; 454. Chain; 46. Guide post; 47. Shaping mechanism; 471. First driving member; 472. First shaping plate; 4721. First shaping groove; 4722. Joining groove; 473. Second shaping plate; 4731. Second shaping groove; 4732. Joining boss
[0053] 5. Material transfer device; 51. Middle turntable; 511. Material taking groove; 512. First accommodating groove; 513. Material taking hole; 514. Second accommodating groove; 515. Third accommodating groove; 52. Handling mechanism; 521. Robot arm; 5211. Base; 522. Upper lens handling assembly; 5221. Second driving member; 5222. Second suction pen; 5223. Eighth driving member; 523. Lower lens handling assembly; 5231. Seventh driving member; 5232. Third suction pen; 524. Finished product handling assembly; 53. Linear driving mechanism
[0054] 6. Gate detection device
[0055] 7. Tray Detailed implementation manners
[0056] To make the technical problems solved by the present invention, the technical solutions adopted and the achieved technical effects clearer, the technical solutions of the embodiments of the present invention will be further described in detail below with reference to the drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts fall within the protection scope of the present invention.
[0057] In the description of the present invention, unless otherwise clearly defined and limited, the terms "connected", "connected to", and "fixed" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0058] In the present invention, unless otherwise clearly defined and limited, the first feature being "above" or "below" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through additional features therebetween. Moreover, the first feature being "above", "over", and "on" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "below", "under", and "beneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely indicates that the horizontal height of the first feature is lower than that of the second feature.
[0059] The technical solution of the present invention will be further described below in conjunction with the accompanying drawings and through specific embodiments.
[0060] As Figure 1As shown in the figure, this embodiment provides a lens gluing device, which includes a frame 1, a material storage device 2, a dispensing device 3, a pressing device 4, and a material transfer device 5. The material storage device 2 is installed on the frame 1 and is used to provide upper lenses and lower lenses; the dispensing device 3 is used to drip glue onto the lower lenses; the pressing device 4 is installed on the frame 1 and is located downstream of the material storage device 2, and the pressing device 4 is used to press the upper lens onto the lower lens; the material transfer device 5 includes a middle turntable 51, a handling mechanism 52, and a linear driving mechanism 53. The handling mechanism 52 is used to transfer the workstations for handling and transferring upper lenses, lower lenses, or lens products. The linear driving mechanism 53 can be set as a mechanism driven by a motor driving a lead screw nut pair or a mechanism directly driven by a cylinder. The linear driving mechanism 53 is installed on the frame 1, and the middle turntable 51 is connected to the execution end of the linear driving mechanism 53. The linear driving mechanism 53 can drive the middle turntable 51 to reciprocate between the workstations of the handling mechanism 52 and the pressing device 4. When the lens gluing device executes the lens gluing process, first, the middle turntable 51 is located at the workstation of the handling mechanism 52. The handling mechanism 52 first transports the upper lens and the lower lens from the material storage device 2 to the middle turntable 51, and the dispensing device 3 drips glue onto the lower lens; then the linear driving mechanism 53 drives the middle turntable 51 to move to the workstation of the pressing device 4. The pressing device 4 takes away the upper lens and the lower lens on the middle turntable 51 and presses the upper lens onto the lower lens. At this time, the middle turntable 51 returns to the workstation of the handling mechanism 52, and the handling mechanism 52 can continue to transport the upper lens and the lower lens from the material storage device 2 to the middle turntable 51 without waiting time; then the middle turntable 51 moves to the workstation of the pressing device 4. The pressing device 4 places the glued lens product on the middle turntable 51 and directly takes away the upper lens and the lower lens from the middle turntable 51 without multiple movements; finally, the middle turntable 51 returns to the workstation of the handling mechanism 52 again. The handling mechanism 52 can continue to place the upper lens and the lower lens on the middle turntable 51 and then take away the lens product from the middle turntable 51 without moving back and forth. It can be understood that in the gluing process, the middle turntable 51 realizes the simultaneous execution of the feeding process of the handling mechanism 52 and the pressing process of the pressing device 4, and the feeding and discharging of the handling mechanism 52 are carried out at the same workstation, and the discharging and taking of the pressing device 4 are carried out at the same workstation, improving the material transfer efficiency and thus improving the lens gluing efficiency. In other embodiments of the present invention, the dispensing device 3 can also drip glue onto the upper lens or drip glue onto both the upper lens and the lower lens, which can also make the upper lens and the lower lens adhere. In other embodiments of the present invention, the middle turntable 51 can also be fixed to the frame 1, and then the pressing device 4 is connected to the execution end of the linear driving mechanism 53. The same workstation switching of the middle turntable 51 can be realized by the movement of the pressing device 4.
[0061] As Figure 2As shown in the figure, in this embodiment, the pressing device 4 includes a lifting drive mechanism 41, a first suction mechanism 42, and a second suction mechanism 43. The lifting drive mechanism 41 includes a sixth drive member 411. The sixth drive member 411 can be set as a motor or a cylinder drive. The sixth drive member 411 of this embodiment includes a motor and a lead screw nut pair. The motor is installed on the support frame 451, and the lead screw nut pair is connected to the output end of the motor. The first suction mechanism 42 is connected to the nut of the lead screw nut pair. The first suction mechanism 42 is used to suck the upper lens on the middle turntable 51, and the second suction mechanism 43 is used to suck the lower lens on the middle turntable 51. When pressing the upper lens and the lower lens together, the lifting drive mechanism 41 drives the first suction mechanism 42 to move the upper lens in the vertical direction, so that the upper lens approaches the lower lens on the lower second suction mechanism 43 and is pressed on the lower lens, thereby realizing the gluing of the upper lens and the lower lens.
[0062] As Figure 2 , Figure 3 and Figure 4 shown, the pressing device 4 further includes a jacking mechanism 44. The structure of the jacking mechanism 44 is the same as that of the lifting drive mechanism 41, and also includes a motor and a lead screw nut pair. The motor is installed on the mounting block 433, and the mounting block 433 is fixed to the frame 1. The lead screw nut pair is connected to the output end of the motor. The second suction mechanism 43 is connected to the nut of the lead screw nut pair; a material taking groove 511 extending in the horizontal direction is formed on the middle turntable 51. The opening of the material taking groove 511 faces the second suction mechanism 43. A first accommodating groove 512 is formed at one end of the material taking groove 511 away from the second suction mechanism 43. The first accommodating groove 512 extends in the vertical direction, and the structure is simple. When the pressing process of the pressing device 4 is completed, the linear drive mechanism 53 drives the middle turntable 51 to move in the direction close to the second suction mechanism 43 so that the second suction mechanism 43 can enter the first accommodating groove 512 through the material taking groove 511. Then, the jacking mechanism 44 drives the second suction mechanism 43 to descend in the first accommodating groove 512 in the vertical direction and place the lens finished product in the first accommodating groove 512, thereby completing the blanking of the lens finished product.
[0063] In this embodiment, a material taking hole 513 is further formed in the middle turntable 51. The aperture of the material taking hole 513 at one end close to the second suction mechanism 43 is larger than that at the end far from the second suction mechanism 43. The material taking hole 513 is in a gourd shape. The lower lens can pass through the end of the material taking hole 513 close to the second suction mechanism 43, but cannot pass through the end of the material taking hole 513 far from the second suction mechanism 43. A second accommodating groove 514 extending in the vertical direction is formed at the end of the material taking hole 513 far from the second suction mechanism 43. The second accommodating groove 514 is communicated with the material taking hole 513, and the bottom area of the second accommodating groove 514 is larger than the aperture of this end of the material taking hole 513, so that the lower lens can be placed in the second accommodating groove 514, and the structure is simple. When the pressing process of the pressing device 4 is completed, the linear driving mechanism 53 drives the middle turntable 51 to move in the direction close to the second suction mechanism 43 so that the second suction mechanism 43 is located directly below the second accommodating groove 514. Then, the lifting mechanism 44 drives the second suction mechanism 43 to rise vertically in the second accommodating groove 514 and eject the lower lens in the second accommodating groove 514. After that, the linear driving mechanism 53 drives the middle turntable 51 away from the second suction mechanism 43 so that the second suction mechanism 43 is located directly below the other end of the material taking hole 513. Then, the lifting mechanism 44 drives the second suction mechanism 43 to descend, and the lower lens can be taken off the middle turntable 51. In other embodiments of the present invention, twice the number of material taking grooves 511 and first accommodating grooves 512 can also be formed in the middle turntable 51. The material taking grooves 511 for placing the finished lens and the material taking grooves 511 for placing the lower lens are arranged at intervals on the middle turntable 51. After the second suction mechanism 43 places the finished lens, the middle turntable 51 can still move longitudinally so that the second suction mechanism 43 is aligned with the material taking groove 511 for placing the lower lens. Then, the second suction mechanism 43 takes out the lower lens from the material taking groove 511.
[0064] In this embodiment, a third accommodating groove 515 is further formed in the middle turntable 51 for placing the upper lens. When the pressing process of the pressing device 4 is completed, the linear driving mechanism 53 drives the middle turntable 51 to move in the direction close to the first suction mechanism 42 so that the first suction mechanism 42 is located directly above the third accommodating groove 515. Then, the lifting mechanism 44 drives the first suction mechanism 42 to descend vertically and take away the upper lens in the third accommodating groove 515.
[0065] As a preferred embodiment, in a direction away from the pressing device 4, the material taking groove 511, the material taking hole 513 and the third accommodating groove 515 are arranged in sequence. It can be understood that after the pressing process of the pressing device 4 is completed, the middle turntable 51 moves in a direction close to the pressing device 4. The second suction mechanism 43 first places the finished lens in the first accommodating groove 512 at the end of the material taking groove 511, and then the first suction mechanism 42 takes out the upper lens from the third accommodating groove 515. Finally, the middle turntable 51 moves in a direction away from the pressing device 4, and the second suction mechanism 43 takes out the lower lens from the second accommodating groove 514 at the end of the material taking hole 513. When the pressing device 4 is feeding and taking materials, the actions are coherent and the working efficiency is high.
[0066] As Figure 2 and Figure 5 shown, the first suction mechanism 42 includes a pressing plate 421. The pressing plate 421 is installed on the upper fixing block 422. A lower fixing block 432 is arranged below the upper fixing block 422. The lower fixing block 432 is fixed to the mounting block 433. One end of the guiding column 46 is fixed to the upper fixing block 422, and the other end is slidably arranged in the lower fixing block 432. The guiding column 46 can provide guidance for the movement of the first suction mechanism 42. And adsorption holes are formed in the pressing plate 421. The number of the adsorption holes can be set as required. In this embodiment, five adsorption holes are formed. The five adsorption holes are communicated with an external air suction device. The air suction device provides a negative pressure environment for the adsorption holes so that the adsorption holes can respectively suck the upper lenses on the middle turntable 51. Specifically, the execution end of the lifting driving mechanism 41 is connected to the upper fixing block 422 through a connecting block 412. The pressing plate 421 is installed on the upper fixing block 422 so that the lifting driving mechanism 41 can drive the pressing plate 421 to move in a direction close to or away from the second suction mechanism 43. In other embodiments of the present invention, a suction pen can also be directly installed on the upper fixing block 422. The suction pen faces the second suction mechanism 43 and can realize the same function of sucking the upper lens.
[0067] As a preferred embodiment, the pressing device 4 further includes a counterweight mechanism 45. The counterweight mechanism 45 is installed on the support frame 451 and is connected to the pressing plate 421. It can be understood that the counterweight mechanism 45 can pull the pressing plate 421 to balance the weights of the pressing plate 421, the upper fixing block 422 and the guiding column 46, so as to reduce the load of the lifting driving mechanism 41, thereby reducing the load on the motor and increasing the service life of the motor.
[0068] Specifically, the counterweight mechanism 45 includes a support frame 451, a counterweight 452, gears 453 and a chain 454. The support frame 451 is installed on the frame 1. A guide rail is installed on the side of the support frame 451 away from the pressing device 4. The guide rail extends in the vertical direction. A slider is installed on the counterweight 452, and the slider is slidably connected to the guide rail. Gears 453 are rotatably arranged on the support frame 451. The number of gears 453 can be set as required. In this embodiment, two gears 453 are provided, and the two gears 453 are respectively located at both ends of the top of the support frame 451. Of course, in other embodiments, the gears 453 can also be arranged at other positions of the support frame 451, as long as the position height of the gears 453 is greater than the position heights of the pressing plate 421 and the counterweight 452. The chain 454 is engaged with the gears 453, and one end of the chain 454 is connected to the pressing plate 421, and the other end is connected to the counterweight 452. The counterweight 452 can balance the weights of the pressing plate 421, the upper fixing block 422 and the guide post 46 through the chain 454, and the structure is simple. In other embodiments of the present invention, a winch can also be installed on the support frame 451, and the execution end of the winch is connected to the pressing plate 421. The winch can achieve the same counterweight function by pulling the pressing plate 421.
[0069] Such as Figure 5 and Figure 6As shown, the second suction mechanism 43 includes a first suction pen 431. The number of the first suction pens 431 can be set as required. In this embodiment, five first suction pens 431 are provided, and the five first suction pens 431 correspond to the suction holes on the pressing plate 421 one by one. The first suction pen 431 is connected to the execution end of the lifting mechanism 44 and slides through the lower fixing block 432 and the mounting block 433. The pressing device 4 includes a shaping mechanism 47. The shaping mechanism 47 includes a first driving member 471, a first shaping plate 472 and a second shaping plate 473. The first driving member 471 can be set as a cylinder or an electric push rod. The first driving member 471 in this embodiment is a cylinder. The first shaping plate 472 and the second shaping plate 473 are respectively connected to the output ends of two cylinders, and the two cylinders are respectively mounted on the lower fixing block 432. Among them, a first shaping groove 4721 is formed on the first shaping plate 472. The first shaping groove 4721 is semi-circular. A second shaping groove 4731 is formed on the second shaping plate 473. The shape of the second shaping groove 4731 is also semi-circular. The complete circle formed by the combination of the first shaping groove 4721 and the second shaping groove 4731 matches the outer peripheral shape of the first suction pen 431. And the first shaping plate 472 is further provided with a fitting groove 4722, and a fitting boss 4732 is formed on the second shaping plate 473. The fitting boss 4732 can be inserted into the fitting groove 4722 to enable the first shaping plate 472 and the second shaping plate 473 to be fitted with each other. After the first suction pen 431 sucks the lower lens, the two cylinders can drive the first shaping plate 472 and the second shaping plate 473 to approach each other and then fit together. At the first shaping groove 4721 and the second shaping groove 4731, the first shaping plate 472 and the second shaping plate 473 can clamp the first suction pen 431 to calibrate the positional accuracy of the first suction pen 431, improving the reliability of the pressing of the pressing device 4. In other embodiments of the present invention, one of the first shaping plate 472 and the second shaping plate 473 can also be fixed on the lower fixing block 432, and the other is connected to the output end of the cylinder, which can achieve the same function.
[0070] As Figure 1 , Figure 7 and Figure 8As shown in the figure, the handling mechanism 52 includes a robotic arm 521, an upper lens handling component 522, a lower lens handling component 523, and a finished product handling component 524. The execution end of the robotic arm 521 is provided with a base 5211, and the robotic arm 521 can drive the base 5211 to achieve multi-degree-of-freedom movement; the upper lens handling component 522, the lower lens handling component 523, and the finished product handling component 524 are all connected to the base 5211. The upper lens handling component 522 and the lower lens handling component 523 are installed on one side of the base 5211, and the finished product handling component 524 is installed on the other side of the base 5211, with a compact structure. When the middle turntable 51 drives the lens finished product to move to the station of the handling mechanism 52, the upper lens handling component 522 places the upper lens from the storage device 2 onto the middle turntable 51, and the lower lens handling component 523 places the lower lens from the storage device 2 onto the middle turntable 51. Then, the finished product handling component 524 takes away the lens finished product from the middle turntable 51, with high working efficiency.
[0071] As a preferred implementation manner, the dispensing device 3 is also installed on the base 5211, with a compact structure. The dispensing device 3 includes a fifth driving member 31 and a dispensing head 32. The fifth driving member 31 can be set as a cylinder or an electric push rod. In this embodiment, the fifth driving member 31 is a cylinder, which is installed on the base 5211, and the dispensing head 32 is connected to the output end of the cylinder. The cylinder can drive the dispensing head 32 to move in the direction close to the middle turntable 51 to dispense glue on the lower lens.
[0072] In this embodiment, the lens gluing device further includes a gate detection device 6, which is installed on the frame 1 and located between the material storage device 2 and the middle turntable 51; the upper lens handling assembly 522 includes a second driving member 5221, a second suction pen 5222, and an eighth driving member 5223. The second driving member 5221 can be set as a motor or a pneumatic motor. In this embodiment, the second driving member 5221 is a motor, which is installed on the base 5211 and communicatively connected to the gate detection device 6. The eighth driving member 5223 can be set as a cylinder or an electric push rod. In this embodiment, the eighth driving member 5223 is a cylinder, which is connected to the output end of the motor. The second suction pen 5222 is connected to the output end of the cylinder; the lower lens handling assembly 523 includes a seventh driving member 5231 and a third suction pen 5232. The seventh driving member 5231 can be set as a cylinder or an electric push rod. In this embodiment, the seventh driving member 5231 is a cylinder, which is installed on the base 5211. The third suction pen 5232 is connected to the output end of the cylinder. When handling the upper lens and the lower lens, the seventh driving member 5231 drives the third suction pen 5232 to suck the lower lens, and the eighth driving member 5223 drives the second suction pen 5222 to suck the upper lens. First, the robotic arm 521 brings the third suction pen 5232 and the lower lens above the gate detection device 6, and the gate detection device 6 detects the gate position of the lower lens; then the robotic arm 521 brings the second suction pen 5222 and the upper lens above the gate detection device 6, and the gate detection device 6 controls the second driving member 5221 to drive the second suction pen 5222 to rotate until the gate position of the upper lens is the same as that of the lower lens, facilitating the subsequent process of pressing the upper lens onto the lower lens.
[0073] Such as Figure 1 , Figure 9 and Figure 10As shown, the storage device 2 is not only used to provide upper and lower lenses, but also to place the finished lenses after gluing, and has a compact structure. In this embodiment, the storage device 2 includes a tray 21, a pulling mechanism 22 and a storage mechanism 23. A positioning pin is provided on the tray 21, and a positioning hole is provided on the material tray 7. The positioning pin is inserted into the positioning hole to place the material tray 7 on the tray 21; the pulling mechanism 22 includes a third driving member 221 and a clamping claw 222. The third driving member 221 can be set as a motor or a cylinder. The third driving member 221 of this embodiment is a motor. The motor is installed on the frame 1. Two pulleys are rotatably provided on the frame 1. The two pulleys are connected by a belt drive. The belt extends in a direction close to the storage mechanism 23 and is connected to the clamping claw 222. One of the two pulleys is connected to the output end of the motor; the clamping claw 222 of this embodiment is driven by a cylinder. A card slot 211 is provided on the tray 21. The clamping claw 222 can be clamped into the card slot 211 to engage with the tray 2 1 connection; the storage mechanism 23 includes a fourth driving member 231, a supporting platform 232 and a hopper 233. The fourth driving member 231 can be set as a motor or a cylinder. The fourth driving member 231 in this embodiment is a motor, which is mounted on the frame 1. The screw of the screw-nut pair is connected to the output end of the motor, and the nut of the screw-nut pair is fixedly connected to the hopper 233. A guide rail is also provided on the frame 1, and a slider is slidably connected to the guide rail. The slider is fixedly connected to the hopper 233. At least two groups of supporting platforms 232 are arranged in sequence in the hopper 233 along the vertical direction. The specific number can be set according to needs. In this embodiment, ten groups of supporting platforms 232 are provided. Each group of supporting platforms 232 includes two supporting blocks, which are respectively fixed on the two side plates of the hopper 233. It can be understood that the tray 21 can be placed on the two supporting blocks.
[0074] Specifically, in the loading process, the third driving member 221 drives the claw 222 to extend into the material bin 233, and the claw 222 is clamped into the clamping groove 211 of the tray 21 carrying the upper lens and the lower lens, and then the third driving member 221 drives the claw 222 to return the tray 21, and the conveying mechanism 52 can pick up the upper lens and the lower lens on the tray 21; in the unloading process, that is, when the tray 21 is full of finished lenses, the third driving member 221 drives the claw 222 to move the tray 21 into the material bin 233 and push the tray 21 onto the supporting platform 232, and then the claw 222 releases the tray 21, and the fourth driving member 231 drives the material tray 7 to rise or fall, so that the claw 222 can be clamped into the clamping groove 211 of another tray 21 carrying the upper lens and the lower lens, and finally the third driving member 221 drives the claw 222 to return the tray 21, thereby completing the loading and unloading processes of the storage device 2.
[0075] The working process of the lens gluing equipment: First, the pulling mechanism 22 takes out the tray 21 carrying the upper lens and the lower lens from the storage mechanism 23; then, the conveying mechanism 52 takes the upper lens and the lower lens from the pulling mechanism 22, and uses the water outlet detection device 6 to align the water outlet position of the upper lens and the lower lens, and the conveying mechanism 52 then places the upper lens and the lower lens on the turntable 51, and the glue device 3 glues the lower lens, and repeats this action until the turntable 51 is full of upper lenses and lower lenses; then the turntable 51 moves to the working station of the pressing device 4, the first suction mechanism 42 takes out the upper lens, and the second suction mechanism 43 takes out the lower lens, and the first suction mechanism 42 presses the upper lens onto the lower lens to form a glued lens product, and at the same time, the turntable 51 returns to the working station of the conveying mechanism 52 , the conveying mechanism 52 repeats the previous loading action; next, the turntable 51 moves to the work station of the pressing device 4 again, and the second suction mechanism 43 places the finished lens product on the turntable 51, and then takes out the upper lens and the lower lens from the turntable 51; further, the turntable 51 returns to the work station of the conveying mechanism 52 with the finished lens product, and the conveying mechanism 52 places the sucked upper lens and lower lens on the turntable 51, and takes out the finished lens product from the turntable 51 and places it on the tray 21, repeating the above actions until the upper lens and the lower lens on the tray 21 are consumed; finally, the pulling mechanism 22 sends the tray 21 carrying the finished lens product back to the silo 233 of the storage mechanism 23, and then takes out another tray 21 carrying the upper lens and the lower lens from the silo 233. Among them, the middle turntable 51 realizes the simultaneous loading process of the conveying mechanism 52 and the pressing process of the pressing device 4, and the loading and unloading of the conveying mechanism 52 are carried out at the same station and the unloading and taking of the materials by the pressing device 4 are carried out at the same station, which improves the material transfer efficiency and thus improves the gluing efficiency of the lenses.
[0076] In the description herein, it should be understood that the terms "upper," "lower," "left," "right," and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely for ease of description and simplified operation. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.
[0077] In this specification, reference to terms such as "one embodiment" or "example" means that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example.
[0078] In addition, the above are only the preferred embodiments of the present invention and the technical principles applied. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein. Various obvious changes, re-adjustments, and substitutions can be made by those skilled in the art without departing from the protection scope of the present invention. Therefore, although the present invention has been described in more detail through the above embodiments, the present invention is not limited to the above embodiments. Without departing from the concept of the present invention, more other equivalent embodiments can be included, and the scope of the present invention is determined by the scope of the appended claims.
Claims
1. A lens gluing device, characterized in that, Including: Frame (1); Material storage device (2), installed on the frame (1), and the material storage device (2) is used to provide upper lenses and lower lenses; Dispensing device (3), used to dispense glue onto the lower lens and / or the upper lens; Pressing device (4), located downstream of the material storage device (2), and the pressing device (4) can press the upper lens onto the lower lens; Material transfer device (5), including a middle turntable (51), a handling mechanism (52) and a linear drive mechanism (53). The middle turntable (51) can switch between the station of the handling mechanism (52) and the station of the pressing device (4). When the middle turntable (51) is at the station of the handling mechanism (52), the handling mechanism (52) can transfer the upper lens and the lower lens from the material storage device (2) to the middle turntable (51). When the middle turntable (51) is at the station of the pressing device (4), the pressing device (4) can place the lens finished product on the middle turntable (51) and remove the upper lens and the lower lens from the middle turntable (51). The middle turntable (51) is connected to the execution end of the linear drive mechanism (53); The pressing device (4) includes: Lifting drive mechanism (41); First suction mechanism (42), connected to the execution end of the lifting drive mechanism (41), and the first suction mechanism (42) can suck the upper lens; Second suction mechanism (43), located below the first suction mechanism (42), and the second suction mechanism (43) can suck the lower lens. The lifting drive mechanism (41) can drive the first suction mechanism (42) to move in the direction close to the second suction mechanism (43) to press the upper lens onto the lower lens; The pressing device (4) further includes a jacking mechanism (44). The second suction mechanism (43) is connected to the execution end of the jacking mechanism (44). A material taking groove (511) is opened horizontally on the middle turntable (51). The opening of the material taking groove (511) faces the second suction mechanism (43). A first accommodation groove (512) is opened vertically at one end of the material taking groove (511) away from the second suction mechanism (43). The first accommodation groove (512) communicates with the material taking groove (511). The second suction mechanism (43) can enter and exit the material taking groove (511) horizontally. The jacking mechanism (44) can drive the second suction mechanism (43) to lift in the first accommodation groove (512) to place the lens finished product in the first accommodation groove (512); The middle turntable (51) is further provided with a material taking hole (513). The lower lens can approach one end of the second suction mechanism (43) through the material taking hole (513). A second accommodation groove (514) is formed in the vertical direction at one end of the material taking hole (513) away from the second suction mechanism (43). The second accommodation groove (514) communicates with the material taking hole (513). The second suction mechanism (43) can slide horizontally in the material taking hole (513). The lifting mechanism (44) can drive the second suction mechanism (43) to lift in the second accommodation groove (514) to eject the lower lens out of the second accommodation groove (514).
2. The lens gluing device according to claim 1, characterized in that: The first suction mechanism (42) includes a pressing plate (421). At least two suction holes are formed in the pressing plate (421). At least two of the suction holes communicate with an external suction device to be able to suck the upper lens respectively. The pressing plate (421) is connected to the execution end of the lifting drive mechanism (41).
3. The lens gluing device according to claim 2, wherein, The pressing device (4) further includes a counterweight mechanism (45). The counterweight mechanism (45) is connected to the pressing plate (421). The counterweight mechanism (45) can pull the pressing plate (421) to balance the weight of the pressing plate (421).
4. The lens gluing device according to claim 3, characterized in that, The counterweight mechanism (45) includes: a support frame (451); a counterweight block (452) slidably arranged on the support frame (451) in the vertical direction; a gear (453) rotatably arranged on the support frame (451). In the vertical direction, the position height of the gear (453) is greater than the position height of the pressing plate (421) and the position height of the counterweight block (452); a chain (454) wound around the gear (453) in a meshing manner. One end of the chain (454) is connected to the pressing plate (421), and the other end is connected to the counterweight block (452).
5. The lens gluing device according to claim 1, wherein, The second suction mechanism (43) includes at least two first suction pens (431). The pressing device (4) further includes a shaping mechanism (47). The shaping mechanism (47) includes: a first driving member (471); A first shaping plate (472) and a second shaping plate (473), at least one of the first shaping plate (472) and the second shaping plate (473) is connected to the output end of the first driving member (471), the first shaping plate (472) and the second shaping plate (473) can be spliced together with at least two of the first suction pens (431) as the center, and the first shaping plate (472) is provided with a first shaping groove (4721) corresponding to the first suction pens (431), and the second shaping plate (473) is provided with a second shaping groove (4731) corresponding to the first suction pens (431), the outline of the splicing of the first shaping groove (4721) and the second shaping groove (4731) matches the shape of the first suction pens (431), and the first driving member (471) can drive the first shaping plate (472) to approach the second shaping plate (473) to clamp at least two of the first suction pens (431).
6. The lens gluing device according to claim 1, wherein, The transport mechanism (52) comprises: Robotic Arm (521); an upper lens transporting assembly (522), used for sucking the upper lens; A lower lens transport component (523) for sucking the lower lens; The finished product conveying assembly (524) is used to absorb the finished lens products. The upper lens conveying assembly (522), the lower lens conveying assembly (523) and the finished product conveying assembly (524) are all connected to the execution end of the mechanical arm (521). The mechanical arm (521) can drive the upper lens conveying assembly (522), the lower lens conveying assembly (523) and the finished product conveying assembly (524) to reciprocate between the workstation of the storage device (2) and the workstation of the middle turntable (51).
7. The lens gluing device according to claim 6, characterized in that, The device further comprises a water outlet detection device (6), the water outlet detection device (6) being located between the material storage device (2) and the middle turntable (51), the water outlet detection device (6) being capable of detecting the water outlet positions of the upper lens and the lower lens, and the upper lens transporting assembly (522) comprising: A second driving member (5221) is connected to the execution end of the mechanical arm (521), and the water outlet detection device (6) is communicatively connected to the second driving member (5221); The second suction pen (5222) is used to suck the upper lens. The second suction pen (5222) is connected to the output end of the second driving member (5221). The second driving member (5221) can drive the second suction pen (5222) to rotate.
Citation Information
Patent Citations
Lens gluing equipment
CN217830575U