A rain-proof charger shell for electric vehicles

By incorporating vents and staggered grids at the bottom of the charger casing, combined with a sliding seal design, the problems of rainwater ingress and vent blockage are solved, thus improving both waterproofing and ventilation.

CN115968149BActive Publication Date: 2026-04-10TIANCHANG YUNTONG ELECTRONICS CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
TIANCHANG YUNTONG ELECTRONICS CO LTD
Filing Date
2022-12-29
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing chargers are prone to water entering the casing during rainy days due to a lack of waterproofing measures, which affects ventilation and heat dissipation, and foreign objects can easily block the ventilation openings.

Method used

A rainproof housing for an electric vehicle charger has been designed. The bottom of the bottom shell has a ventilation opening, and a sealing element is slidably installed inside the top shell to block the ventilation opening and prevent rainwater from entering. At the same time, the grid is interlocked to prevent foreign objects from clogging it. The ventilation opening is designed as a long strip to enhance the ventilation effect.

Benefits of technology

It effectively prevents rainwater from entering the casing, enhances ventilation, ensures normal heat dissipation of the charger, and removes foreign objects through the seal to prevent vent blockage.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN115968149B_ABST
    Figure CN115968149B_ABST
Patent Text Reader

Abstract

The present application relates to the technical field of charger shell, in particular to a rain-proof shell of a charger for electric vehicles, which comprises a bottom shell and a top shell, the bottom shell is installed in a clamping manner with the top shell, the bottom shell is provided with a slot a, and the both ends of the bottom shell are provided with wire holes a in communication with the slot a, the top shell is provided with a slot b, the bottom of the bottom shell is symmetrically provided with air vents near the edges of the both ends for air inlet and outlet, the inner cavity of the slot a is provided with a grid a for blocking foreign matters at the edge of the air vent, and the sealing element is moved to the air vent to block and seal the air vent to prevent water overflow from the bottom into the shell when the water depth is too deep; the sealing element can clean the foreign matters in the grid a and the grid b during movement to prevent the grid a or the grid b from being blocked and affecting the ventilation and cooling of the charger. The air vent is arranged at the bottom of the bottom shell to improve the waterproof effect, so that rainwater basically cannot enter the shell when it rains.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of charger shell, in particular to a rainproof charger shell for electric vehicles. BACKGROUND

[0002] With the improvement of people's living standards, electric vehicles are used more and more frequently in people's daily life. Since electric vehicles convert electrical energy into kinetic energy, people need to charge electric vehicles frequently. Electric vehicle chargers are a charging device specially configured for electric vehicle batteries.

[0003] The existing charger is generally from both ends of the air inlet and outlet, without any waterproof measures, so that rainwater can easily enter the charger shell from the side of the charger when charging in rainy weather. Although the side door of the charger has a certain rainproof effect, there is still a probability of rainwater entering from the side. In order to reduce the possibility of rainwater entering the charger shell, and to avoid foreign matter entering the air vent and causing the air vent to be blocked, affecting the ventilation and heat dissipation effect, the present application aims to provide a rainproof charger shell for electric vehicles. SUMMARY

[0004] The present application aims to provide a rainproof charger shell for electric vehicles to solve the problems raised in the background art.

[0005] To achieve the above-mentioned purpose, the present application aims to provide a rainproof charger shell for electric vehicles, which comprises a bottom shell and a top shell. The bottom shell and the top shell are snap-fit installed. The bottom shell is provided with a slot a. The both ends of the bottom shell are provided with a wire hole a in communication with the slot a. The top shell is provided with a slot b. The both ends of the top shell are provided with a wire hole b in communication with the slot b. The bottom shell is provided with a ventilation port for air inlet and outlet at the bottom near the edges of both ends. The slot a inner cavity is provided with a grid a for blocking foreign matter at the edge of the ventilation port. The slot b inner cavity is provided with a grid b inserted and matched with the grid a. The both ends of the grid b inner cavity are slidably installed with a sealing element. When the bottom shell and the top shell are snap-fit, the sealing element moves to the ventilation port to block and close the ventilation port, preventing water overflow from the bottom into the shell when the water depth is too deep. The sealing element can clean the foreign matter in the grid a and the grid b during movement, preventing the grid a or the grid b from being blocked and affecting the ventilation and cooling of the charger.

[0006] As a further improvement of the present technical solution, the grid a is fixedly connected with the inner wall of the slot a through the partition plates at both ends. The partition plates are provided with a wire slot penetrating through. The partition plate is provided with a wire guide plate on the side close to the wire hole a. The wire guide plate and the inner wall of the slot a are reserved with a gap for placing the cable.

[0007] As a further improvement of the technical solution, the sealing piece comprises a sealing plate, a mounting groove is formed at the top center of the sealing plate, a screw rod nut is mounted in the mounting groove, a plurality of guide grooves are formed in the side wall of the sealing plate, a hollow column is arranged at the center of the side wall of the sealing plate, the hollow column is located directly below the screw rod nut, and a guide plate is arranged at the bottom of the sealing plate.

[0008] As a further improvement of the technical solution, the top shell body is provided with an axle hole, a screw rod is rotatably mounted in the axle hole, one end of the screw rod penetrates through the screw rod nut and is slidably inserted into the hollow column, the screw rod is threadedly connected with the screw rod nut, and rotating the screw rod drives the sealing piece to move up and down.

[0009] As a further improvement of the technical solution, a plurality of lower teeth are arranged at the edge of the bottom of the side wall of the sealing plate, a plurality of upper teeth are arranged at the edge of the top of the side wall of the sealing plate, the upper teeth are staggeringly inserted into the grid b, and the size of the upper teeth is matched with the spacing between the grid b.

[0010] As a further improvement of the technical solution, when the bottom shell is buckled with the top shell, the grid b is staggeringly inserted into the grid a, the dustproof grid composed of the grid b and the grid a separates the ventilation cavity from the slot a, the sealing piece is slidably mounted in the ventilation cavity, and the sealing piece is located directly above the ventilation opening.

[0011] As a further improvement of the technical solution, the sealing piece divides the space of the ventilation cavity, so that the ventilation cavity becomes a long and narrow airflow channel, the airflow velocity is enhanced, and the ventilation and cooling effect of the charger is enhanced, and in order to further guarantee the air inlet and outlet effect of the ventilation opening, support feet are arranged at the four corners of the lower surface of the bottom shell.

[0012] As a further improvement of the technical solution, the size of the guide plate is matched with the size of the ventilation opening, the guide plate is used for plugging the ventilation opening, and the lower surface of the guide plate is an arc-shaped guide structure.

[0013] As a further improvement of the technical solution, waterproof convex walls are arranged around the axle hole on the outside of the shell body of the top shell, a rod cap is arranged at the other end of the screw rod, a waterproof overflow clamping groove matched with the waterproof convex wall is formed in the lower surface of the rod cap, and the rod cap is rotatably inserted into the waterproof convex wall.

[0014] Compared with the prior art, the present application has the following advantages:

[0015] 1. In the rain-proof shell of the charger for the electric vehicle, the ventilation opening is arranged at the bottom of the bottom shell to improve the waterproof effect, so that rainwater basically cannot enter the shell body when it rains, and the support feet are arranged to increase the distance between the ventilation opening and the ground, thereby enhancing the ventilation effect.

[0016] 2. In the rainproof housing of the electric vehicle charger, the ventilation opening is set as a long strip without grid obstruction to enhance ventilation. The traditional grid that blocks mosquitoes and foreign objects from entering is set inside the housing, and grid a and grid b are interlocked to enhance the overall protective capability of the grid.

[0017] 3. In the rainproof housing of the electric vehicle charger, a sealing element is slidably installed inside the top shell. When the bottom of the sealing element slides to the vent, it seals the vent to prevent rainwater from overflowing into the housing when the water is too deep. At the same time, the sealing element can clean foreign objects in grid a and grid b during the movement process to prevent grid a or grid b from being blocked and affecting the ventilation and cooling of the charger. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 This is a schematic diagram of the bottom shell planar structure of the present invention;

[0020] Figure 3 This is a schematic diagram of the top shell planar structure of the present invention;

[0021] Figure 4 This is a schematic diagram of the overall structure of the bottom shell of the present invention;

[0022] Figure 5 In this invention Figure 4 Enlarged schematic diagram of the structure at point A;

[0023] Figure 6 This is a schematic diagram of the overall structure of the top shell of the present invention;

[0024] Figure 7 This is a schematic diagram of the sealing component installation structure of the present invention;

[0025] Figure 8 This is one of the schematic diagrams of the overall structure of the sealing element of the present invention;

[0026] Figure 9 This is a partial cross-sectional view of the top shell structure of the present invention;

[0027] Figure 10 In this invention Figure 9 Enlarged schematic diagram of the structure at point B;

[0028] Figure 11 This is a schematic diagram of the installation structure of grid a and grid b according to the present invention;

[0029] Figure 12 This is a schematic diagram of the ventilation cavity structure of the present invention;

[0030] Figure 13Figure 2 is a schematic view of the overall structure of the sealing element of the present application.

[0031] The meanings of the respective reference numerals in the figures are as follows:

[0032] 1, bottom shell; 101, slot a; 102, vent; 103, grid a; 104, partition; 1041, wire passage; 105, wire plate; 106, wire hole a; 107, support leg; 108, vent cavity;

[0033] 2, top shell; 201, slot b; 202, grid b; 203, wire hole b; 204, lead screw; 2041, screw cap; 2042, anti-overflow slot; 205, waterproof convex wall;

[0034] 3, sealing element; 301, sealing plate; 3011, flow guide groove; 3012, hollow column; 3013, lower tooth; 3014, upper tooth; 3015, flow guide plate; 3016, mounting groove; 302, lead screw nut. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0036] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0037] In addition, in the description of the present application, "a plurality of" means two or more, unless otherwise explicitly and specifically limited.

[0038] Embodiment 1

[0039] Please refer to Figures 1-12The embodiment aims to provide a rainproof shell of a charger for an electric vehicle. The rainproof shell of the charger for the electric vehicle comprises a bottom shell 1 and a top shell 2. The bottom shell 1 is connected with the top shell 2. The inner wall of the top shell 2 is provided with buckles for clamping the outer wall of the bottom shell 1. The outer wall of the bottom shell 1 is provided with clamping grooves matched with the buckles. The top shell 2 is connected with the bottom shell 1 through the buckles. The bottom shell 1 is provided with a slot a101. The two ends of the bottom shell 1 are provided with wire holes a106 communicated with the slot a101. The top shell 2 is provided with a slot b201. The two ends of the top shell 2 are provided with wire holes b203 communicated with the slot b201. When the bottom shell 1 is connected with the top shell 2, the wire holes a106 and the wire holes b203 are vertically aligned to form a complete wire channel. The bottom shell 1 is provided with air vents 102 symmetrically arranged near the edges of the two ends of the bottom shell 1. The air vents 102 are long strips without grid blocking. The air vents 102 are arranged on the bottom of the bottom shell 1 to prevent rainwater from penetrating. Since the air vents 102 are arranged on the bottom close to the ground, the ventilation is affected. Therefore, the bottom shell 1 is provided with supporting legs 107 arranged on the four corners of the bottom surface. The supporting legs 107 can increase the distance between the air vents 102 and the ground to enhance the ventilation effect.

[0040] The slot a101 is provided with a grid a103 arranged near the edge of the air vent 102 to block foreign matters. In order to prevent foreign matters such as mosquitoes from entering the shell, the grid a103 or the grid b202 is prevented from being deformed by the insertion of foreign matters, so that the grid a103 or the grid b202 is deformed to cause the insertion of foreign matters into the shell. Therefore, the slot b201 is provided with a grid b202 matched with the grid a103. When the grid a103 is inclined to the two sides, the grid b202 can block the grid a103. The grid b202 can prevent the deformation of the grid a103 or the grid b202 to cause the insertion of foreign matters into the shell. When the bottom shell 1 is connected with the top shell 2, the grid b202 is inserted into the grid a103. The grid b202 and the grid a103 form a dustproof grid to separate the ventilation cavity 108 from the slot a101. A sealing element 3 is slidably arranged in the ventilation cavity 108. The sealing element 3 is located above the air vent 102. When the bottom shell 1 is connected with the top shell 2, air flows into the ventilation cavity 108 from the air vent 102. The air in the ventilation cavity 108 flows into the slot a101 through the grid.

[0041] The sealing piece 3 is slidably arranged at both ends of the cavity in the grid b202, the size of the flow guide plate 3015 is matched with the size of the air vent 102, the flow guide plate 3015 is used for plugging the air vent 102, when the bottom shell 1 and the top shell 2 are buckled, the sealing piece 3 moves to the air vent 102 to plug and seal the air vent 102, that is, the flow guide plate 3015 moves to the air vent 102, the air vent 102 is plugged by the flow guide plate 3015, thereby preventing water from seeping into the shell, and the lower surface of the flow guide plate 3015 is an arc flow guide structure, the lower surface of the flow guide plate 3015 is protruded at the center, when the airflow enters the air vent 102, the airflow is guided to both sides by the flow guide plate 3015.

[0042] In order to prevent the cable from sliding into the air vent 102 and affecting the normal sliding of the sealing piece 3, the grid a103 is fixedly connected with the inner wall of the slotted a101 through the end plates 104, the through line groove 1041 is arranged on the end plate 104, the wire guide plate 105 is arranged on one side of the end plate 104 close to the wire hole a106, a gap for placing the cable is reserved between the wire guide plate 105 and the inner wall of the slotted a101, and the wire guide plate 105 is used for protecting the charger cable; further, the side wall of the grid b202 is also provided with the end plate 104 and the wire guide plate 105.

[0043] When the bottom shell 1 and the top shell 2 are buckled, in order to meet the demand of sliding adjustment of the sealing piece 3, the sealing piece 3 comprises a sealing plate 301, an installation groove 3016 is arranged at the top center of the sealing plate 301, a lead screw nut 302 is arranged in the installation groove 3016, a plurality of flow guide grooves 3011 are arranged on the side wall of the sealing plate 301, a hollow column 3012 is arranged at the center of the side wall of the sealing plate 301, the hollow column 3012 is located directly below the lead screw nut 302, and a flow guide plate 3015 is arranged at the bottom of the sealing plate 301; an axle hole is arranged through the shell of the top shell 2, a lead screw 204 is rotatably arranged in the axle hole, one end of the lead screw 204 penetrates through the lead screw nut 302 and is slidably inserted into the hollow column 3012, the lead screw 204 is threadedly connected with the lead screw nut 302, and rotating the lead screw 204 drives the sealing piece 3 to move up and down; a waterproof convex wall 205 is arranged around the axle hole on the outer side of the shell of the top shell 2, the other end of the lead screw 204 is provided with a rod cap 2041, an anti-overflow clamping groove 2042 matched with the waterproof convex wall 205 is arranged on the lower surface of the rod cap 2041, the rod cap 2041 is rotatably inserted into the waterproof convex wall 205, the anti-overflow clamping groove 2042 is inserted and matched with the waterproof convex wall 205, and the convex design of the waterproof convex wall 205 can prevent rainwater from seeping into the inner side of the shell from the axle hole.

[0044] Further, the sealing piece 3 divides the space of the air vent cavity 108, so that the air vent cavity 108 becomes a long and narrow airflow channel, which is used for enhancing the flow rate of the airflow, thereby enhancing the ventilation and cooling effect of the charger.

[0045] Embodiment 2

[0046] In use, foreign matter may enter the vent 102 and be inserted into the grid a 103 or the grid b 202. In order to clean the foreign matter in the grid a 103 and the grid b 202 in time, prevent the grid a 103 or the grid b 202 from being blocked, and affect the ventilation effect of the charger, the following improvements are made on the basis of Embodiment 1:

[0047] Please refer to Figure 13 As shown in the figure, in order to clean the foreign matter in the grid a 103 and the grid b 202, a plurality of lower teeth 3013 are arranged on the side wall of the sealing plate 301 near the bottom edge, and a plurality of upper teeth 3014 are arranged on the side wall of the sealing plate 301 near the top edge. The upper teeth 3014 are inserted into the grid b 202 in a staggered manner, and the size of the upper teeth 3014 is adapted to the spacing between the grid b 202. The upper teeth 3014 are clamped into the grid b 202. When the bottom shell 1 is buckled with the top shell 2, the lower teeth 3013 are clamped into the grid a 103 in a sliding manner. When the sealing element 3 moves up and down, the upper teeth 3014 can provide a limit for the sealing element 3 to prevent the sealing element 3 from rotating with the lead screw 204. At the same time, when the sealing element 3 is driven to slide by rotating the lead screw 204, the lower teeth 3013 slide in the grid a 103 and clean the impurities in the grid a 103, and the upper teeth 3014 slide in the grid b 202 and clean the impurities in the grid b 202.

[0048] The basic principles, main features and advantages of the present application have been shown and described. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A rainproof outer shell for an electric vehicle charger, comprising a bottom shell (1) and a top shell (2), wherein the bottom shell (1) and the top shell (2) are fastened together, the bottom shell (1) has a slot a (101), and both ends of the bottom shell (1) have wire holes a (106) communicating with the slot a (101), the top shell (2) has a slot b (201), and both ends of the top shell (2) have wire holes b (203) communicating with the slot b (201), characterized in that: The bottom shell (1) is symmetrically provided with a ventilation opening (102) near the bottom of the two end edges for air inlet and outlet, the inner cavity of the slot a (101) is provided with a grid a (103) for blocking foreign matters at the edge of the ventilation opening (102), the inner cavity of the slot b (201) is provided with a grid b (202) for plug-in cooperation with the grid a (103), the inner cavity of the grid b (202) is slidably provided with a sealing element (3) at both ends, when the bottom shell (1) is buckled with the top shell (2), the sealing element (3) is moved to the ventilation opening (102) to seal the ventilation opening (102) to prevent water overflow from the bottom into the shell when the water is too deep; the sealing element (3) can clean the foreign matters in the grid a (103) and the grid b (202) during movement, preventing the grid a (103) or the grid b (202) from being blocked and affecting the ventilation and cooling of the charger; The sealing element (3) comprises a sealing plate (301), the top center of the sealing plate (301) is provided with a mounting groove (3016), the mounting groove (3016) is provided with a screw rod nut (302), the side wall of the sealing plate (301) is provided with a plurality of guide grooves (3011), the center of the side wall of the sealing plate (301) is provided with a hollow column (3012), the hollow column (3012) is located directly below the screw rod nut (302), and the bottom of the sealing plate (301) is provided with a guide plate (3015). The top shell (2) is provided with an axle hole penetrating through the shell, a screw rod (204) is rotatably installed in the axle hole, one end of the screw rod (204) penetrates through the screw rod nut (302) and is slidably inserted into the hollow column (3012), the screw rod (204) is threadedly connected with the screw rod nut (302), and rotating the screw rod (204) drives the sealing element (3) to move up and down; The side wall of the sealing plate (301) is provided with a plurality of lower teeth (3013) near the bottom edge, the side wall of the sealing plate (301) is provided with a plurality of upper teeth (3014) near the top edge, the upper teeth (3014) are staggered and inserted into the grid b (202), and the size of the upper teeth (3014) is matched with the spacing between the grid b (202).

2. The rain-proof housing for the electric vehicle charger according to claim 1, wherein: The grid a (103) is fixedly connected with the inner wall of the slot a (101) through the partition plates (104) at both ends, the partition plates (104) are provided with wire through grooves (1041) penetrating through, and the partition plates (104) are provided with wire guide plates (105) on one side close to the wire through holes a (106).

3. The rain-proof housing for electric vehicle charger as claimed in claim 1 wherein: When the bottom shell (1) is buckled with the top shell (2), the grid b (202) is staggered and inserted into the grid a (103), the dustproof grid formed by the grid b (202) and the grid a (103) separates the ventilation cavity (108) from the slot a (101), the sealing element (3) is slidably installed in the ventilation cavity (108), and the sealing element (3) is located directly above the ventilation opening (102).

4. The rain-proof housing of the charger for electric vehicles according to claim 3, characterized in that: The sealing piece (3) divides the space of the ventilation cavity (108), so that the ventilation cavity (108) becomes a long and narrow air flow channel for enhancing the flow rate of the air flow.

5. The rain-proof housing for electric vehicle charger as claimed in claim 1 wherein: The size of the flow guide plate (3015) is matched with the size of the ventilation opening (102), the flow guide plate (3015) is used for plugging the ventilation opening (102), and the lower surface of the flow guide plate (3015) is an arc-shaped flow guide structure.

6. The rain-proof housing for electric vehicle charger as claimed in claim 1 wherein: The waterproof convex wall (205) is arranged around the shaft hole on the outer side of the shell of the top shell (2), the other end of the lead screw (204) is provided with a rod cap (2041), the lower surface of the rod cap (2041) is provided with an anti-overflow clamping groove (2042) matched with the waterproof convex wall (205), and the rod cap (2041) is rotationally inserted into the waterproof convex wall (205).

Citation Information

Patent Citations

  • Based on built -in ventilation watertight fittings of grid for charger

    CN208445328U

  • Television efficacy radiator

    CN210130044U

  • Rainproof shell of charger for electric vehicle

    CN219322749U