An automated assembly and detection system and operation method for a hose

Abstract

The present invention discloses an automatic assembly and detection system and an operation method for a hose, including a support box body, a main core vibrating feeder, a nut vibrating feeder and a core inserting assembly. An assembly and detection mechanism is arranged on the top of the support box body, and a double-headed assembly driving mechanism is arranged inside the support box body, which is used to drive the assembly and detection mechanism to rotate to complete double-headed assembly and limit the rotation of the assembly and detection mechanism through a limiting component. A feeding mechanism is arranged on the right side of the assembly and detection mechanism, which is used to convey the hose into the assembly and detection mechanism. The present invention relates to the technical field of hose production. Through the arranged double-headed assembly driving mechanism, the automatic assembly and detection system and the operation method for the hose can make the hose have multiple position changes during assembly, so that the two ends can sequentially complete the assembly process of the main core and the nut, and the double-headed assembly task can be completed independently without manual cooperation, greatly improving the efficiency of hose assembly.

Description

Technical Field

[0001] The present invention relates to the technical field of hose production, and particularly to an automatic assembly, detection system and operation method for a hose. Background Art

[0002] A braided hose refers to a product obtained by braiding a layer of stainless steel wire outside a stainless steel hose or a rubber hose, and is mainly used for electrical circuit protection and pipe connectors such as household faucets, toilets, and shower heads. In the last step of hose production, it is necessary to assemble a main core and a steel nut. The existing assembly method has always been to complete the assembly process by combining an assembly device with manual labor. During the assembly process, manual labor mainly completes operations such as feeding, flipping the hose for double-head assembly, etc. Most assembly devices cannot complete the double-head assembly process at one time, and even if they can perform double-head assembly, manual feeding is required, which undoubtedly reduces the production efficiency of the hose. Summary of the Invention

[0003] Aiming at the deficiencies of the prior art, the present invention provides an automatic assembly, detection system and operation method for a hose, which solves the problem of low efficiency of double-head assembly by existing hose assembly devices.

[0004] To achieve the above objectives, the present invention is realized through the following technical solutions: An automatic assembly, detection system for a hose includes a support box body, a main core vibrating feeder, a nut vibrating feeder, and a core punching assembly. An assembly and detection mechanism is provided at the top of the support box body. A double-head assembly driving mechanism is provided inside the support box body, which is used to drive the assembly and detection mechanism to rotate to complete double-head assembly and limit the rotation of the assembly and detection mechanism through a limiting component. A feeding mechanism is provided on the right side of the assembly and detection mechanism, which is used to convey the hose into the assembly and detection mechanism. A blanking mechanism is provided in the middle part of the assembly and detection mechanism, which is used to blank the assembled hose and classify the hoses with unqualified assembly.

[0005] Preferably, the assembly and detection mechanism includes a support disk. On the top of the support disk, there are two clamping components and two nut assembly components on the left and right. The left nut assembly component includes a slide plate, which is slidably connected to the left side of the top of the support disk through a slider and a chute. A first clamping block is fixedly connected to the top of the slide plate. A second clamping block is slidably connected to the top of the slide plate through a slider and a chute. A first air cylinder is fixedly connected to the top of the slide plate, and the output end of the first air cylinder is fixedly connected to the front of the second clamping block. A first hydraulic cylinder is fixedly connected to the top of the support disk, and the output end of the first hydraulic cylinder is fixedly connected to the right side of the slide plate. The right nut assembly component is symmetrically arranged with the left nut assembly component. The two clamping components on the left and right are arranged between the two nut assembly components on the opposite sides.

[0006] Preferably, the double-headed assembly driving mechanism includes a driving motor fixedly connected to the bottom of the inner wall of the support box. The output end of the driving motor is fixedly connected to a first disc, and a section of first gear teeth is fixedly connected to the circumferential surface of the first disc. The top of the inner wall of the support box is rotatably connected to a hollow shaft that penetrates the support box and extends above the support box. One end of the hollow shaft above the support box is fixedly connected to the top of the support disc. A second disc is fixedly connected to the surface of the hollow shaft inside the support box. Four sections of second gear teeth are equidistantly arranged on the circumferential surface of the second disc. The first gear teeth can rotate and mesh with the four sections of second gear teeth respectively for transmission.

[0007] Preferably, the limiting assembly includes a fixed rod rotatably connected to the bottom of the inner wall of the support box. A notch disc is fixedly connected to the surface of the output shaft of the driving motor and is located below the first disc. A first limiting rod is fixedly connected to the surface of the fixed rod. The limiting cylinder at the top of the first limiting rod contacts the surface of the notch disc. A second limiting rod is fixedly connected to the surface of the fixed rod. Four limiting grooves are equidistantly formed on the circumferential surface of the second disc. The limiting cylinder on the second limiting rod cooperates with the limiting grooves. A reset spring is hung on the front of the second limiting rod, and the other end of the reset spring is hung on a hook on the front of the inner wall of the support box.

[0008] Preferably, the feeding mechanism includes a hose rack fixedly connected to the right side of the top of the support box. A hose is stored inside the hose rack. The hose rack is divided into two sections. The first section is a rectangular empty groove horizontally fixed on the top of the support box, and the second section is an inclined part inclined and fixed at the rear right of the first section.

[0009] Preferably, both the left and right sides of the bottom of the hose are fixedly connected with two front and rear baffles. A driving wheel is rotatably connected between the opposite sides of the two baffles. Input motors are fixedly connected to the backs of the right rear baffles. The output end of the input motor is connected to one end of the driving wheel. Pulley wheels are fixedly connected to the surfaces of the left and right driving wheels, and the left and right pulley wheels are connected by a belt for transmission.

[0010] Preferably, the discharging mechanism includes a second hydraulic cylinder and a material receiving assembly. The material receiving assembly is arranged on the front of the support box. The second hydraulic cylinder is fixedly connected to the bottom of the inner wall of the support box. The output end of the second hydraulic cylinder is fixedly connected to a T-shaped ejector rod. The T-shaped ejector rod passes through the hollow shaft, penetrates the support box and the support disc, and extends above the support disc. The head of the T-shaped ejector rod is located in a groove adapted to the T-shaped ejector rod on the top of the support disc.

[0011] Preferably, a groove is formed in the head of the T-shaped ejector rod. A fixing rod is fixedly connected between the left side and the right side of the inner wall of the groove. The surface of the fixing rod is rotatably connected with an arc-shaped bracket through two connecting blocks on the left and right. A torsion spring is sleeved on the surface of the fixing rod between the two connecting blocks at the bottom of the arc-shaped bracket. One end of the torsion spring is fixedly connected to the right side of the left connecting block, and the other end of the torsion spring is fixedly connected to the surface of the groove. A first stopper is fixedly connected to the front of the arc-shaped bracket. A blanking frame is fixedly connected to the top of the support disc. The blanking frame is located in front of the arc-shaped bracket. A second stopper is fixedly connected to the upper part of the back of the blanking frame. The first stopper and the second stopper cooperate with each other.

[0012] The present invention also discloses an operation method for an automatic assembly and detection system of a hose, which specifically includes the following steps:

[0013] Step 1: Feeding: Stack the hoses into the hose parts and convey them through rollers to the position of the support disc.

[0014] Step 2: Main core assembly: Assemble at one end of the hose close to the core punching component. The core punching component assembles the main core by pushing and inserting.

[0015] Step 3: Nut assembly: Drive the hose with the main core assembled at one end to move under the drive of the double-head assembly drive mechanism, and then make the end with the main core assembled close to the nut and assemble through the assembly detection mechanism.

[0016] Step 4: Double-head assembly: The double-head assembly drive mechanism changes the position of the end of the hose by rotating, so as to complete the double-head assembly. During the assembly, the stability and accuracy of the assembly position are ensured under the protection of the limit component.

[0017] Step 5: Detection: The assembly detection mechanism is symmetrically arranged on the left and right, so as to pull the nuts at both ends of the hose to detect the quality after assembly.

[0018] Preferably, in step 5, the tightness of the main core and the nut after assembly is detected by pulling. It is necessary to detect the diameter of the hose head through an infrared sensor to judge whether the main core and the nut fall off.

[0019] Beneficial effects

[0020] The present invention provides an automatic assembly and detection system and an operation method for a hose. Compared with the prior art, the following beneficial effects are achieved:

[0021] 1. The automatic assembly, detection system and operation method of the hose enable the hose to change its position multiple times during assembly through the set double-headed assembly driving mechanism, so that the two ends can sequentially complete the assembly process of the main core and the nut, and the double-headed assembly task can be completed independently without manual cooperation, greatly improving the assembly efficiency of the hose.

[0022] 2. The automatic assembly, detection system and operation method of the hose, through the limit component set in the double-headed assembly driving mechanism, can limit the position of the support disk after each rotation of the support disk, thus ensuring the accuracy and stability of the position during the assembly process and preventing the support disk from rotating during the assembly process.

[0023] 3. The automatic assembly, detection system and operation method of the hose, through the left-right symmetry setting of the assembly detection mechanism, in addition to cooperating to complete the double-headed assembly, can also detect the assembly quality of the assembled hose, thus ensuring the reliability of the assembly quality.

[0024] 4. The automatic assembly, detection system and operation method of the hose enable the hose to continuously enter the assembly detection mechanism through the feeding mechanism, thus reducing the manual operation intensity, and the manual only needs to replenish materials.

[0025] 5. The automatic assembly, detection system and operation method of the hose can unload the hose through the unloading mechanism and can classify the hoses with unqualified assembly, improving the automation degree of the device operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is the external view of the present invention;

[0027] Figure 2 is the right side view of the present invention;

[0028] Figure 3 is the top view of the present invention;

[0029] Figure 4 is the sectional view of the present invention;

[0030] Figure 5 is the top sectional view of the present invention;

[0031] Figure 6 is the sectional view of the assembly detection mechanism of the present invention;

[0032] Figure 7 is the enlarged view at A of the present invention;

[0033] Figure 8 is the enlarged view at B of the present invention;

[0034] Figure 9Side sectional view of the feeding mechanism of the present invention;

[0035] Figure 10 Enlarged view of part C of the present invention.

[0036] In the figure: 1, support box body; 2, main core vibrating feeder; 3, nut vibrating feeder; 4, core inserting assembly; 5, assembly detection mechanism; 51, support disk; 52, clamping assembly; 53, nut assembly component; 531, slide plate; 532, first clamping block; 533, second clamping block; 534, first cylinder; 535, first hydraulic cylinder; 6, double - headed assembly driving mechanism; 61, driving motor; 62, first disk; 63, first gear; 64, hollow shaft; 65, second disk; 66, second gear; 67, limiting component; 671, fixed rod; 672, notched disk; 673, first limiting rod; 674, second limiting rod; 675, limiting groove; 676, return spring; 7, feeding mechanism; 71, hose rack; 72, hose; 73, baffle; 74, driving wheel; 75, input motor; 76, belt pulley; 8, discharging mechanism; 81, second hydraulic cylinder; 82, T - shaped ejector rod; 83, groove; 84, fixed rod; 85, arc bracket; 86, torsion spring; 87, first stop block; 88, discharging rack; 89, second stop block; 810, material receiving component. Detailed implementation mode

[0037] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0038] The automatic assembly and detection system for the hose provides four technical solutions:

[0039] Such as Figure 4 And 5 Shows the first implementation mode: including a support box body 1, a main core vibrating feeder 2, a nut vibrating feeder 3 and a core inserting assembly 4. The core inserting assembly 4 is necessary in the hose assembly. It is required to drive the core inserting rod to move through a cylinder and assemble the main core. An assembly detection mechanism 5 is arranged on the top of the support box body 1, and a double - headed assembly driving mechanism 6 is arranged inside the support box body 1, which is used to drive the assembly detection mechanism 5 to rotate to complete double - headed assembly and limit the rotation of the assembly detection mechanism 5 through the limiting component 67. A feeding mechanism 7 is arranged on the right side of the assembly detection mechanism 5, which is used to convey the hose into the assembly detection mechanism 5. A discharging mechanism 8 is arranged in the middle part of the assembly detection mechanism 5, which is used to discharge the assembled hose and classify the unqualified assembled hoses.

[0040] The double - headed assembly driving mechanism 6 includes a driving motor 61, which is fixedly connected to the bottom of the inner wall of the support box body 1. The output end of the driving motor 61 is fixedly connected with a first disc 62. A section of first gear teeth 63 is fixedly connected to the circumferential surface of the first disc 62. The top of the inner wall of the support box body 1 is rotatably connected with a hollow shaft 64. The hollow shaft 64 penetrates through the support box body 1 and extends above the support box body 1. One end of the hollow shaft 64 above the support box body 1 is fixedly connected to the top of the support disc 51. A second disc 65 is fixedly connected to the surface of the hollow shaft 64 inside the support box body 1. Four sections of second gear teeth 66 are equidistantly arranged on the circumferential surface of the second disc 65. The rotation of the first gear teeth 63 can be respectively meshed and transmitted with the four sections of second gear teeth 66.

[0041] The limiting component 67 includes a fixed rod 671, which is rotatably connected to the bottom of the inner wall of the support box body 1. A notched disc 672 is fixedly connected to the surface of the output shaft of the driving motor 61 and is located below the first disc 62. A first limiting rod 673 is fixedly connected to the surface of the fixed rod 671. The limiting cylinder at the top of the first limiting rod 673 is in contact with the surface of the notched disc 672. A second limiting rod 674 is fixedly connected to the surface of the fixed rod 671. Four limiting grooves 675 are equidistantly formed on the circumferential surface of the second disc 65. The limiting cylinder on the second limiting rod 674 is matched with the limiting grooves 675. A reset spring 676 is hung on the front of the second limiting rod 674, and the other end of the reset spring 676 is hung on the hook on the front of the inner wall of the support box body 1.

[0042] By setting the double - headed assembly driving mechanism 6, the hose can have multiple position changes during the assembly process, so that the two ends can successively complete the assembly process of the main core and the nut. The double - headed assembly task can be completed independently without manual cooperation, greatly improving the efficiency of hose assembly. Through the limiting component 67 set in the double - headed assembly driving mechanism 6, the position of the support disc 51 can be limited after each rotation of the support disc 51, thus ensuring the accuracy and stability of the position during the assembly process and preventing the support disc 51 from rotating during the assembly process.

[0043] Such as Figure 1 、 2, 3, 4, and 6 illustrate the second implementation mode. The main difference from the first implementation mode is that the assembly detection mechanism 5 includes a support disk 51. On the top of the support disk 51, there are two clamping components 52 on the left and right and two nut assembly components 53 on the left and right. The clamping component 52 also drives the unilateral clamping block to move and approach the hose 72 through a cylinder and clamps on the hose 72, but does not restrict the left and right movement of the hose 72. The left nut assembly component 53 includes a slide plate 531. The slide plate 531 is slidably connected to the left side of the top of the support disk 51 through a slider and a chute. A first clamping block 532 is fixedly connected to the top of the slide plate 531. A second clamping block 533 is slidably connected to the top of the slide plate 531 through a slider and a chute. A first cylinder 534 is fixedly connected to the top of the slide plate 531. The output end of the first cylinder 534 is fixedly connected to the front of the second clamping block 533. A first hydraulic cylinder 535 is fixedly connected to the top of the support disk 51. The output end of the first hydraulic cylinder 535 is fixedly connected to the right side of the slide plate 531. The right nut assembly component 53 is symmetrically arranged with the left nut assembly component 53. The two clamping components 52 on the left and right are arranged between the sides opposite to the two nut assembly components 53. In order to cooperate with the use of the assembly detection mechanism 5, infrared sensors are installed on the left and right sides of the support disk 51. The infrared distance sensors are mainly responsible for detecting the distance between the infrared distance sensors and the head of the hose 72. If the distance remains unchanged after assembly, it means that the nut has fallen off during the detection. If the distance decreases, it means that the assembly is qualified, and a signal is sent to the receiving component 810 to make it work.

[0044] Through the left-right symmetrical arrangement of the assembly detection mechanism 5, in addition to cooperating to complete the double-head assembly, it can also perform assembly quality detection on the assembled hose, thus ensuring the reliability of the assembly quality.

[0045] Such as Figure 1 , 2 , 3, 9, and 10 illustrate the third implementation mode. The main difference from the second implementation mode is that the feeding mechanism 7 includes a hose rack 71. The hose rack 71 is fixedly connected to the right side of the top of the support box body 1. The hose rack 71 stores hoses 72 inside. The hose rack 71 is divided into two sections. The first section is a rectangular empty slot, horizontally fixed on the top of the support box body 1. The second section is an inclined part, inclined and fixed at the right rear of the first section. Both the left and right sides of the bottom of the hose 72 are fixedly connected with two front and rear baffles 73. A driving wheel 74 is rotatably connected between the opposite sides of the two baffles 73. An input motor 75 is fixedly connected to the back of the right rear baffle 73. The output end of the input motor 75 is connected to one end of the driving wheel 74. Pulley wheels 76 are fixedly connected to the surfaces of the left and right driving wheels 74. The left and right pulley wheels 76 are connected by a belt.

[0046] The feeding mechanism 7 enables the hose to continuously enter the assembly and inspection mechanism 5, thereby reducing the manual operation intensity, and the operator only needs to replenish the materials.

[0047] Such as Figure 1 , 2 , 3, 6, 7 and 8 show the fourth implementation manner. The main difference from the third implementation manner is that the blanking mechanism 8 includes a second hydraulic cylinder 81 and a material receiving component 810. The material receiving component 810 is arranged on the front surface of the support box body 1. The material receiving component 810 is composed of a motor, a lead screw and a double-chamber collection box. The rotation of the motor can make the double-chamber collection box move left and right to complete the classification and collection of qualified and unqualified hoses for assembly. The second hydraulic cylinder 81 is fixedly connected to the bottom of the inner wall of the support box body 1. The output end of the second hydraulic cylinder 81 is fixedly connected with a T-shaped ejector rod 82. The T-shaped ejector rod 82 passes through the hollow shaft 64, penetrates the support box body 1 and the support disc 51 and extends above the support disc 51. The head of the T-shaped ejector rod 82 is located in the groove adapted to the top of the support disc 51. A groove 83 is opened on the head of the T-shaped ejector rod 82. A fixing rod 84 is fixedly connected between the left and right sides of the inner wall of the groove 83. The surface of the fixing rod 84 is rotatably connected with an arc-shaped bracket 85 through two left and right connecting blocks. A torsion spring 86 is sleeved on the surface of the fixing rod 84 between the two connecting blocks at the bottom of the arc-shaped bracket 85. One end of the torsion spring 86 is fixedly connected to the right side of the left connecting block, and the other end of the torsion spring 86 is fixedly connected to the surface of the groove 83. A first stop block 87 is fixedly connected to the front surface of the arc-shaped bracket 85. A blanking frame 88 is fixedly connected to the top of the support disc 51. The blanking frame 88 is located in front of the arc-shaped bracket 85. A second stop block 89 is fixedly connected to the upper part of the back surface of the blanking frame 88. The first stop block 87 and the second stop block 89 cooperate with each other.

[0048] The blanking mechanism 8 can blank the hose and classify the unqualified hoses for assembly, improving the automation degree of the device operation.

[0049] The present invention also discloses an operation method for an automatic assembly and inspection system of a hose, which specifically includes the following steps:

[0050] Step 1: Feeding: Put a plurality of hoses 72 from the inclined part of the hose rack 71. Under the action of gravity, the lowermost hose 72 falls into the inside of the long rectangular groove. Start the input motor 75. The rotation of the input motor 75 makes the driving wheel 74 rotate. The rotation of the driving wheel 74 makes the belt pulley 76 rotate. The rotation of the belt pulley 76 drives the left belt pulley 76 to rotate. At this time, the left and right driving wheels 74 rotate simultaneously. The left driving wheel 74 rotates and drives the hose 72 to move leftward, and under the rotation of the left driving wheel 74, the hose 72 continues to move, so that the hose 72 enters above the support disc 51.

[0051] Step 2: Main core assembly: After the hose 72 enters above the support disc 51, the left end of the hose 72 is between the first clamping block 532 and the second clamping block 533 on the left side, and the right end of the hose 72 is between the first clamping block 532 and the second clamping block 533 on the right side. Start the first cylinder 534 on the left side to make the second clamping block 533 approach the hose 72 and clamp and fix the left end of the hose 72 through the cooperation of the first clamping block 532. The right end of the hose 72 is not fixed. Start the core punching assembly 4 to punch the main core into the left end of the hose 72.

[0052] Step 3: Nut assembly: Start the drive motor 61. The drive motor 61 rotates to make the first disc 62 rotate. The rotation of the first disc 62 makes the first gear 63 rotate. The first gear 63 rotates and, after meshing with the second gear 66, makes the second disc 65 rotate clockwise by 90 degrees, that is, the hose 72 rotates by 90 degrees. At this time, the left side of the hose 72 faces backward. At this time, start the original first hydraulic cylinder 535 on the left side to make the left end of the hose 72 approach the nut and perform nut assembly. In addition, while the first disc 62 rotates, the notched disc 672 rotates, and the notched part contacts the limiting cylinder on the first limiting rod 673, and under the pulling of the return spring 676, the limiting cylinder on the second limiting rod 674 comes out of the limiting groove 675. At this time, the second disc can rotate. After rotating by 90 degrees, the arc part of the notched disc 672 contacts the first limiting rod 673, making the first limiting rod 673 rotate, and through the fixing rod 671, making the second limiting rod 674 rotate and enter the limiting groove 675, so as to perform limiting.

[0053] Step 4: Double - end assembly: The drive motor 61 continues to rotate, then the first gear 63 continues to rotate, and when it rotates to mesh with the next section of the second gear 66, it makes the second disc 65 rotate clockwise by 90 degrees again. At this time, the original right end of the hose 72 moves to the left side. At this time, the first cylinder 534 on the left side is started to make the original left end of the hose 72 release the clamping, and the original first cylinder 534 on the right side is started to clamp and fix the right end of the hose 72, and the main core assembly is carried out through the core punching assembly 4. When the first gear 63 meshes with the second gear 66 for the third time, it makes the hose 72 rotate clockwise by 90 degrees again. At this time, the end where the main core has just been assembled comes to the position in front of the nut, and then start the original first hydraulic cylinder 535 on the right side to perform nut assembly.

[0054] Step 5: Inspection: After the two ends of the hose 72 are assembled, the drive motor 61 is still rotating, causing the support plate 51 to rotate ninety degrees clockwise for the fifth time. At this time, the hose 72 returns to its original position, and during the rotation of the hose 72, the two first air cylinders 534 are started at the same time to make the second clamp 533 close to the hose 72 and not fix the hose 72, that is, the hose 72 can move, and then the two first hydraulic cylinders 535 are started at the same time to make the left and right slides 531 move to the left and right sides, then the first clamp 532 and the second clamp 533 will contact the nut, and the nuts on both sides are pulled to detect the stability of the main core and the nut after assembly.

[0055] Step six: unloading: If the assembly of the hose 72 is qualified, the main cores and nuts at both ends will not fall off. At this time, start the second hydraulic cylinder 81 to move the T-shaped push rod 82 upward, and make the arc bracket 85 move upward with the hose 72. After the first stop block 87 contacts the second stop block 89, the arc bracket 85 rotates and tilts, thereby pushing the hose 72 onto the unloading rack 88, and sliding from the unloading rack 88 to the right cavity of the collection box in the receiving assembly 810. If the assembly of the hose 72 is unqualified, the nut will fall off during the inspection step. At this time, unloading causes the collection box in the receiving assembly 810 to move to the right, causing the unqualified hose to fall into the left cavity of the collection box.

[0056] Step 7: Continuous work. After the unloading process is completed, the input motor 75 is started again to send the hose 72 to the top of the support plate 51, and the drive motor 61 continues to rotate to complete all the above processes, so that the hose can be assembled continuously.

[0057] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0058] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic assembly and detection system for a hose, comprising a support box body (1), a main core vibratory feeder (2), a nut vibratory feeder (3) and a core inserting assembly (4). It is characterized in that: An assembly and detection mechanism (5) is arranged on the top of the support box body (1), and a double-head assembly driving mechanism (6) is arranged inside the support box body (1) for driving the assembly and detection mechanism (5) to rotate to complete double-head assembly and limiting the rotation of the assembly and detection mechanism (5) through a limiting component (67). A feeding mechanism (7) is arranged on the right side of the assembly and detection mechanism (5) for conveying the hose into the assembly and detection mechanism (5). A discharging mechanism (8) is arranged in the middle of the assembly and detection mechanism (5) for discharging the assembled hose and classifying the unqualified assembled hose; The assembly and detection mechanism (5) comprises a support disc (51), and two clamping components (52) and two nut assembly components (53) are arranged on the top of the support disc (51). The left nut assembly component (53) comprises a slide plate (531), and the slide plate (531) is slidably connected to the left side of the top of the support disc (51) through a slider and a chute. A first clamping block (532) is fixedly connected to the top of the slide plate (531). A second clamping block (533) is slidably connected to the top of the slide plate (531) through a slider and a chute. A first air cylinder (534) is fixedly connected to the top of the slide plate (531), and the output end of the first air cylinder (534) is fixedly connected to the front of the second clamping block (533). A first hydraulic cylinder (535) is fixedly connected to the top of the support disc (51), and the output end of the first hydraulic cylinder (535) is fixedly connected to the right side of the slide plate (531). The right nut assembly component (53) is symmetrically arranged with the left nut assembly component (53), and the two clamping components (52) are arranged between the two opposite sides of the two nut assembly components (53).

2. An automatic assembly and detection system for a hose according to claim 1, It is characterized in that: The double-head assembly driving mechanism (6) comprises a driving motor (61), and the driving motor (61) is fixedly connected to the bottom of the inner wall of the support box body (1). The output end of the driving motor (61) is fixedly connected to a first disc (62), and a section of first gear teeth (63) is fixedly connected to the annular surface of the first disc (62). A hollow shaft (64) is rotatably connected to the top of the inner wall of the support box body (1), and the hollow shaft (64) penetrates through the support box body (1) and extends above the support box body (1). One end of the hollow shaft (64) above the support box body (1) is fixedly connected to the top of the support disc (51). A second disc (65) is fixedly connected to the surface of the hollow shaft (64) inside the support box body (1), and four sections of second gear teeth (66) are equidistantly arranged on the annular surface of the second disc (65). The first gear teeth (63) can rotate and be meshed and driven with the four sections of second gear teeth (66) respectively.

3. The automated assembly and detection system for a hose according to claim 2, characterized in that: The limiting component (67) includes a fixed rod (671), the fixed rod (671) is rotatably connected to the bottom of the inner wall of the support box body (1), the surface of the output shaft of the driving motor (61) is fixedly connected with a notched disc (672), and is located below the first disc (62), the surface of the fixed rod (671) is fixedly connected with a first limiting rod (673), the limiting cylinder at the top of the first limiting rod (673) is in contact with the surface of the notched disc (672), the surface of the fixed rod (671) is fixedly connected with a second limiting rod (674), four limiting grooves (675) are equidistantly arranged on the annular surface of the second disc (65), the limiting cylinder on the second limiting rod (674) is matched with the limiting groove (675), a return spring (676) is hung on the front of the second limiting rod (674), and the other end of the return spring (676) is hung on the hook on the front inner wall of the support box body (1).

4. The automated assembly and detection system for a hose according to claim 1, characterized in that: The feeding mechanism (7) includes a hose rack (71), the hose rack (71) is fixedly connected to the right side of the top of the support box body (1), the hose (72) is stored inside the hose rack (71), the hose rack (71) is divided into two sections, the first section is a rectangular empty groove, horizontally fixed on the top of the support box body (1), and the second section is an inclined part, inclined and fixed at the right rear of the first section.

5. The automated assembly and detection system for a hose according to claim 4, characterized in that: Both the left and right sides of the bottom of the hose (72) are fixedly connected with two front and rear baffles (73), a driving wheel (74) is rotatably connected between the opposite sides of the two baffles (73), the back of the right rear baffle (73) is fixedly connected with an input motor (75), the output end of the input motor (75) is connected to one end of the driving wheel (74), the surfaces of the left and right driving wheels (74) are fixedly connected with belt pulleys (76), and the left and right belt pulleys (76) are connected by a belt.

6. The automated assembly and detection system for a hose according to claim 2, characterized in that: The discharging mechanism (8) includes a second hydraulic cylinder (81) and a material receiving component (810), the material receiving component (810) is arranged on the front of the support box body (1), the second hydraulic cylinder (81) is fixedly connected to the bottom of the inner wall of the support box body (1), the output end of the second hydraulic cylinder (81) is fixedly connected with a T-shaped ejector rod (82), the T-shaped ejector rod (82) passes through the hollow shaft (64) and penetrates through the support box body (1) and the support plate (51) and extends above the support plate (51), and the head of the T-shaped ejector rod (82) is in the groove adapted to the T-shaped ejector rod (82) at the top of the support plate (51).

7. The automated assembly and detection system for a hose according to claim 6, characterized in that: The head of the T-shaped ejector rod (82) is provided with a groove (83). A fixing rod (84) is fixedly connected between the left side and the right side of the inner wall of the groove (83). The surface of the fixing rod (84) is rotatably connected with an arc-shaped bracket (85) through two connecting blocks on the left and right. A torsion spring (86) is sleeved on the surface of the fixing rod (84) between the two connecting blocks at the bottom of the arc-shaped bracket (85). One end of the torsion spring (86) is fixedly connected to the right side of the left connecting block, and the other end of the torsion spring (86) is fixedly connected to the surface of the groove (83). A first stopper (87) is fixedly connected to the front of the arc-shaped bracket (85). A blanking frame (88) is fixedly connected to the top of the support disc (51). The blanking frame (88) is located in front of the arc-shaped bracket (85). A second stopper (89) is fixedly connected to the upper part of the back of the blanking frame (88). The first stopper (87) cooperates with the second stopper (89).

8. The operation method of an automatic assembly and detection system for a hose according to any one of claims 1-7, characterized in that: Specifically, it includes the following steps: Step 1: Feeding: Stack the hoses into the hose parts and convey them through rollers to the position of the support disc; Step 2: Main core assembly: Assemble at one end of the hose close to the core punching component. The core punching component performs the main core assembly by pushing the main core in; Step 3: Nut assembly: Driven by the double-head assembly driving mechanism, the end of the hose with the main core installed is moved. Then, through the assembly detection mechanism, the end of the hose with the main core installed is brought close to the nut and assembled; Step 4: Double-head assembly: The double-head assembly driving mechanism makes the end position of the hose change by rotation, so as to complete the double-head assembly. During the assembly, the stability and accuracy of the assembly position are ensured under the protection of the limit component; Step 5: Detection: The assembly detection mechanism is symmetrically arranged on the left and right, so as to pull the nuts at both ends of the hose, thereby detecting the tightness of the main core and the nut after assembly.

9. The operation method of an automatic assembly and detection system for a hose according to claim 8, characterized in that: In step 5, the method of pulling is used to detect the tightness after the main core and the nut are assembled. It is necessary to detect the diameter of the hose head through an infrared sensor to judge whether the main core and the nut fall off.

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