A four-part riveting press for fiber optic connectors
Through the design of the four-part riveting press, high-precision automatic riveting is achieved, which solves the problem of unstable connection between the riveting ring and the Kevlar wire and the tail sleeve, and improves the connection quality of the optical fiber connector.
Patent Information
- Application Number
- CN202211608463.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-14
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2042-12-14
AI Technical Summary
The existing fiber optic connector riveting presses have problems such as unstable stamping stroke, inconsistent size of the riveting ring, unstable connection between the riveting ring and the Kevlar wire and the tail sleeve, and insufficient friction.
A four-part riveting press is adopted to achieve high-precision automatic riveting press through the cooperation of the drive mechanism, control mechanism, support base and riveting press mechanism. The riveting press ring closes and presses the Kevlar wire and riveting press ring from four directions, and the embossed patterns in the riveting grooves enhance friction.
It improves the dimensional consistency and connection stability of the rivet ring, enhances the friction between the rivet ring and the Kevlar wire and the tail sleeve, and improves the connection quality of the optical fiber connector.
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Figure CN116001296B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of fiber optic connectors, and particularly to a four-part type riveting press for fiber optic connectors. Background Art
[0002] A riveting press utilizes a stamping machine device and a special connecting die through an instantaneously strong high-pressure processing process. Based on the cold extrusion deformation of the material of the plate itself, a stress-free concentrated internal inlaid dot with a certain tensile and shear strength is formed, and thus two or more layers of materials with different materials and different thicknesses can be connected. A fiber optic connector, also known as a fiber optic adapter (also called a flange), is an important connecting component in fiber optic erection. During the connection process of the fiber optic connector, a riveting press is required.
[0003] Currently, the existing riveting presses for fiber optic connectors are mainly pneumatic up-and-down opening and closing type riveting presses or manual up-and-down opening and closing type riveting presses. Under the drive of air pressure or manual pressure, forming and riveting are performed through a circular two-half type forming jig, and the Kevlar wire of the optical fiber is press-fitted and connected with the riveting ring of the fiber optic connector. However, both of these two riveting presses have the following deficiencies:
[0004] 1. The precision control of the stamping stroke of the pneumatic downward pressing structure or the manual downward pressing structure is relatively poor. The size of the riveting ring cannot be guaranteed after riveting. In some cases, the riveting force is too large, resulting in a relatively flat riveting ring. In some cases, the riveting force is insufficient, resulting in a poor bite connection effect between the riveting ring and the Kevlar wire. The tensile strength of the product is poor, that is, the consistency is relatively poor, resulting in unstable connection quality of the fiber optic connector after riveting.
[0005] 2. The roundness of the riveting ring cannot be guaranteed after riveting, and it is easily riveted into an elliptical shape. Subsequently, when the tail sleeve of the fiber optic connector is pushed and sleeved on the riveting ring, it will be too tight or too loose. When it is too tight, it affects the appearance of the product. When it is too loose, the tail sleeve of the fiber optic connector is easily detached, losing its function of keeping the optical fiber wire from bending.
[0006] 3. The contact surface between the riveting ring and the Kevlar wire is relatively smooth after riveting, and the contact surface between the riveting ring and the tail sleeve is also relatively smooth, with small frictional resistance. It is easy for the riveting ring and the Kevlar wire to become loose, and the tail sleeve of the fiber optic connector is also easily detached. Summary of the Invention
[0007] To solve the problems in the prior art, the present invention provides a four-part riveting press for an optical fiber connector. By providing a driving mechanism, a control mechanism, a support base, and a riveting mechanism that cooperate with each other in the four-part riveting press, the control mechanism can adjust the specific distance and pressure of the stamping stroke to complete high-precision automatic riveting. After riveting, the size consistency of the riveting ring is good, and the quality stability of the riveted product is good. The four-part pressing method of the riveting groove closing from four directions towards the middle to press the Kevlar wire of the optical fiber and the riveting ring can ensure that the roundness of the riveting ring after riveting is better and the connection with the tail sleeve is more stable. The embossed pattern in the riveting groove can enhance the friction between the riveting ring and the Kevlar wire after riveting, and can also enhance the friction between the riveting ring and the tail sleeve, greatly improving the connection quality of the optical fiber connector and solving the problems of unstable stamping stroke, unstable connection quality between the riveting ring and the Kevlar wire after riveting, and unstable connection quality between the riveting ring and the tail sleeve in the pneumatic up-and-down opening and closing riveting press or the manual up-and-down opening and closing riveting press on the current market.
[0008] The four-part riveting press for an optical fiber connector provided by the present invention includes a driving mechanism, a control mechanism, a support base, and a riveting mechanism. The driving mechanism is fixedly connected to the support base, the control mechanism is fixedly connected to the driving mechanism, a stamping groove space is provided on the side of the support base, the driving mechanism is provided with a fixedly connected upper riveting support connecting plate, the support base is provided with a fixedly connected lower riveting support connecting plate, the upper riveting support connecting plate, the riveting mechanism, and the lower riveting support connecting plate are fixedly connected in sequence and are all arranged in the stamping groove space. The riveting mechanism includes an upper riveting module and a lower riveting module that are symmetrically separated up and down. The upper riveting module is fixedly connected to the upper riveting support connecting plate, the lower riveting module is fixedly arranged on the lower riveting support connecting plate. Each of the upper riveting module and the lower riveting module is provided with two diagonal slide rails, and a riveting slider is slidably connected to the diagonal slide rails. The riveting slider is fixedly connected to a riveting pressure block, and the riveting pressure block is provided with an arc-shaped riveting groove that is adapted to the riveting ring of the optical fiber connector. The riveting groove is provided with raised embossed patterns. The driving mechanism can drive the upper riveting module to press down, and when the riveting groove touches the riveting ring, it can drive the four riveting sliders to slide along the diagonal slide rails, thereby driving the riveting pressure block and the riveting groove to close from four directions towards the middle to press the Kevlar wire of the optical fiber and the riveting ring.
[0009] The present invention is further improved in that a downward pressing and reset elastic device is provided between the riveting slider and the upper riveting module, and an upward rising and reset elastic device is provided between the riveting slider and the lower riveting module.
[0010] For further improvement of the present invention, a separation and reset elastic device is provided between the two riveting sliders slidably connected within the upper riveting module, and also between the two riveting sliders slidably connected within the lower riveting module.
[0011] For further improvement of the present invention, the downward reset elastic device, the upward reset elastic device, and the separation and reset elastic device are all elastic springs.
[0012] For further improvement of the present invention, the sliding directions of the four diagonal slide rails correspond to each other, and the four riveting sliders can slide together and disperse along the diagonal slide rails.
[0013] For further improvement of the present invention, the riveting pressure block is fixedly arranged at the corner edge of the riveting slider, and the four riveting pressure blocks cooperate with each other.
[0014] For further improvement of the present invention, the riveting groove is fixedly arranged at the corner edge of the riveting pressure block, and the four riveting grooves cooperate with each other.
[0015] For further improvement of the present invention, the driving mechanism includes a transmission device and a driving motor. A driving shaft moving up and down is arranged within the transmission device. The driving motor is drivingly connected to the driving shaft, and the driving shaft is fixedly connected to the upper connecting plate of the riveting support.
[0016] For further improvement of the present invention, the control mechanism includes a control main cabinet and a control panel. The control main cabinet and the control panel are fixedly electrically connected, and the control main cabinet is electrically connected to the driving motor.
[0017] For further improvement of the present invention, the control mechanism further includes a foot control switch, and the foot control switch is electrically connected to the control main cabinet.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: The present invention provides a four-way riveting press for an optical fiber connector. By arranging a driving mechanism, a control mechanism, a support base, and a riveting mechanism that cooperate with each other in the four-way riveting press, the driving mechanism can drive the upper riveting module to press down, and then drive the four riveting sliders to slide along the inclined slide rails when the riveting groove touches the riveting ring, thereby driving the riveting pressure block and the riveting groove to close in from four directions to press and fit the Kevlar wire of the optical fiber and the riveting ring in the middle. Among them, the control mechanism can adjust and control the specific distance and pressure of the stamping stroke to complete high-precision automatic riveting. After riveting, the size consistency of the riveting ring is good, and the quality stability of the riveted product is good. The four-way pressing method in which the riveting groove closes in from four directions to press and fit the Kevlar wire of the optical fiber and the riveting ring can ensure that the roundness of the riveting ring after riveting is better and the connection with the tail sleeve is more stable. The embossed pattern in the riveting groove can emboss the riveting ring to enhance the friction between the riveting ring and the Kevlar wire after riveting, and also enhance the friction between the riveting ring and the tail sleeve, greatly improving the connection quality of the optical fiber connector and solving the problems of unstable stamping stroke, unstable connection quality between the riveting ring and the Kevlar wire after riveting, and unstable connection quality between the riveting ring and the tail sleeve in the pneumatic up-and-down opening and closing type riveting press or the manual up-and-down opening and closing type riveting press on the current market. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a structural diagram of the four-way riveting press for an optical fiber connector of the present invention;
[0020] Figure 2 is a structural diagram of the riveting mechanism of the present invention;
[0021] Figure 3 is a structural diagram of the riveting slider of the present invention;
[0022] Figure 4 is a structural diagram of the foot control switch of the present invention;
[0023] Figure 5 is a structural diagram of the optical fiber connector and the optical fiber of the present invention.
[0024] In the figure, 1 - driving mechanism, 11 - upper connecting plate for riveting support, 12 - transmission device, 13 - driving motor, 14 - driving shaft, 2 - control mechanism, 21 - main control cabinet, 22 - control panel, 23 - foot control switch, 3 - support base, 31 - lower connecting plate for riveting support, 4 - riveting mechanism, 41 - upper riveting module, 42 - lower riveting module, 43 - riveting slider, 44 - riveting pressure block, 45 - riveting groove, 46 - downward reset elastic device, 47 - upward reset elastic device, 48 - separation reset elastic device, 5 - optical fiber connector, 51 - riveting ring, 52 - tail sleeve, 6 - optical fiber, 61 - optical fiber core, 62 - Kevlar wire. Detailed implementation mode
[0025] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
[0026] As shown in Figures 1 - 5 the figure, a four-way riveting press for an optical fiber connector provided by the present invention includes a driving mechanism 1, a control mechanism 2, a support base 3 and a riveting mechanism 4. The driving mechanism 1 is fixedly connected to the support base 3, the control mechanism 2 is fixedly connected to the driving mechanism 1, a stamping groove space is provided on the side of the support base 3, the driving mechanism 1 is provided with a fixedly connected upper riveting support connecting plate 11, the support base 3 is provided with a fixedly connected lower riveting support connecting plate 31, the upper riveting support connecting plate 11, the riveting mechanism 4 and the lower riveting support connecting plate 31 are fixedly connected in sequence and are all arranged in the stamping groove space. The riveting mechanism 4 includes an upper riveting module 41 and a lower riveting module 42 which are symmetrically separated up and down. The upper riveting module 41 is fixedly connected to the upper riveting support connecting plate 11, the lower riveting module 42 is fixedly arranged on the lower riveting support connecting plate 31. Each of the upper riveting module 41 and the lower riveting module 42 is provided with two diagonal slide rails. A riveting slider 43 is slidably connected to the diagonal slide rails. The riveting slider 43 is fixedly connected with a riveting pressing block 44. The riveting pressing block 44 is provided with an arc-shaped riveting groove 45. The riveting groove 45 is adapted to the riveting ring 51 of the optical fiber connector 5. The riveting groove 45 is provided with raised pressing patterns. In this embodiment, the driving mechanism can drive the upper riveting module to press down, and then drive the four riveting sliders to slide along the diagonal slide rails when the riveting groove touches the riveting ring, so as to drive the riveting pressing block and the riveting groove to close from four directions to the middle to press and fit the Kevlar wire 62 of the optical fiber 6 and the riveting ring 51. Among them, the control mechanism can adjust and control the specific distance and pressure of the stamping stroke to complete high-precision automatic riveting. After riveting, the size consistency of the riveting ring is good, and the quality stability of the riveted product is good. The four-way pressing method of the riveting groove closing from four directions to the middle to press and fit the Kevlar wire of the optical fiber and the riveting ring can ensure that the roundness of the riveting ring after riveting is better and the connection with the tail sleeve 52 is more stable. The pressing patterns pressed on the riveting ring by the pressing patterns in the riveting groove can enhance the friction force between the riveting ring and the Kevlar wire 62 layer after riveting, and can also enhance the friction force between the riveting ring and the tail sleeve, greatly improving the connection quality of the optical fiber connector.
[0027] As shown in Figures 2 - 3As shown, a downward pressing and resetting elastic device 46 is provided between the riveting slider 43 and the upper riveting module 41, an upward rising and resetting elastic device 47 is provided between the riveting slider 43 and the lower riveting module 42, and separating and resetting elastic devices 48 are provided between the two riveting sliders 43 slidably connected within the upper riveting module 41 and between the two riveting sliders 43 slidably connected within the lower riveting module 42. The downward pressing and resetting elastic device 46, the upward rising and resetting elastic device 47, and the separating and resetting elastic device 48 are all elastic springs. In this embodiment, the downward pressing and resetting elastic device, the upward rising and resetting elastic device, and the separating and resetting elastic device are used to automatically separate and reset after riveting is completed, facilitating the insertion of the next optical fiber connector 5 for the next riveting.
[0028] As Figures 2 - 3 shown, the sliding directions of the four diagonal slide rails correspond to each other. The four riveting sliders 43 can slide together and disperse along the diagonal slide rails. The riveting pressure block 44 is fixedly arranged at the corner edge of the riveting slider 43, and the four riveting pressure blocks 44 cooperate with each other. The riveting groove 45 is fixedly arranged at the corner edge of the riveting pressure block 44, and the four riveting grooves 45 cooperate with each other. In this embodiment, the four-way closing and pressing of the Kevlar wire of the optical fiber and the four-way pressing method of the riveting ring by the riveting slider, the riveting pressure block, and the riveting groove can ensure better roundness of the riveting ring after riveting.
[0029] As Figure 1 shown, the driving mechanism 1 includes a transmission device 12 and a driving motor 13. The driving shaft 14 that moves up and down is arranged within the transmission device 12. The driving motor 13 is drivingly connected to the driving shaft 14, and the driving shaft 14 is fixedly connected to the upper connecting plate 11 of the riveting support. In this embodiment, the driving motor drives the upper riveting module to press downward through the driving shaft, and then drives the four riveting sliders to slide along the diagonal slide rails when the riveting groove touches the riveting ring, thereby driving the riveting pressure block and the riveting groove to close and press the Kevlar wire of the optical fiber and the riveting ring from four directions to the middle.
[0030] As Figure 1 and 4 shown, the control mechanism 2 includes a control main cabinet 21 and a control panel 22. The control main cabinet 21 and the control panel 22 are fixedly electrically connected, and the control main cabinet 21 is electrically connected to the driving motor 13; the control mechanism 2 further includes a foot control switch 23, and the foot control switch 23 is electrically connected to the control main cabinet 21. In this embodiment, the specific distance and pressure magnitude of the stamping stroke can be set on the control panel to ensure the consistency of the riveting of the riveting ring of each optical fiber connector, complete high-precision automated riveting, and the foot control switch is used as a start switch.
[0031] As Figure 5As shown, in this embodiment, the optical fiber 6 includes many layers from the outside to the inside. The innermost layer is the optical fiber 61, and the outermost layer is the outer sheath layer. Inside the outer sheath layer is the aramid yarn layer, also called the Kevlar wire 62 layer. The Kevlar wire 62 layer is used to provide tensile strength for the optical fiber 6 and protect the innermost optical fiber. When the optical fiber connector is riveted, in fact, the riveting ring 51 of the optical fiber connector 5 and the Kevlar wire 62 layer are laminated together, and then the ferrule 52 of the optical fiber connector is sleeved on the riveting ring. In this embodiment, the four-way closing and pressing of the Kevlar wire of the optical fiber and the riveting ring by the riveting groove from four directions towards the middle can ensure better roundness of the riveting ring after riveting and more stable connection with the ferrule 52. The embossed pattern in the riveting groove can enhance the friction between the riveting ring and the Kevlar wire 62 layer after riveting, and also enhance the friction between the riveting ring and the ferrule, greatly improving the connection quality of the optical fiber connector.
[0032] As can be seen from the above, a four-way riveting machine for an optical fiber connector provided by the present invention includes a driving mechanism, a control mechanism, a support base, and a riveting mechanism that cooperate with each other inside the four-way riveting machine. The driving mechanism can drive the upper riveting module to press down, and then drive the four riveting sliders to slide along the inclined rails when the riveting groove touches the riveting ring, so as to drive the riveting block and the riveting groove to close and press the Kevlar wire of the optical fiber and the riveting ring from four directions towards the middle. Among them, the control mechanism can adjust and control the specific distance and pressure of the stamping stroke to complete high-precision automatic riveting. The size consistency of the riveting ring after riveting is good, and the quality stability of the product after riveting is good. The four-way closing and pressing of the Kevlar wire of the optical fiber and the riveting ring by the riveting groove from four directions towards the middle can ensure better roundness of the riveting ring after riveting and more stable connection with the ferrule. The embossed pattern in the riveting groove can enhance the friction between the riveting ring and the Kevlar wire after riveting, and also enhance the friction between the riveting ring and the ferrule, greatly improving the connection quality of the optical fiber connector, and solving the problems of unstable stamping stroke, unstable connection quality between the riveting ring and the Kevlar wire after riveting, and unstable connection quality between the riveting ring and the ferrule after riveting of the pneumatic up-and-down opening and closing riveting machine or the manual up-and-down opening and closing riveting machine on the current market.
[0033] The above specific implementation manners are the preferred implementation manners of the present invention, and do not limit the specific implementation scope of the present invention. The scope of the present invention includes but is not limited to this specific implementation manner. All equivalent changes made in accordance with the present invention are within the protection scope of the present invention.
Claims
1. A four-part riveting press for an optical fiber connector, characterized in that: It includes a driving mechanism, a control mechanism, a support base, and a riveting mechanism. The driving mechanism is fixedly connected to the support base, the control mechanism is fixedly connected to the driving mechanism. There is a stamping groove space on the side of the support base. The driving mechanism is provided with a fixedly connected upper connecting plate for riveting support. The support base is provided with a fixedly connected lower connecting plate for riveting support. The upper connecting plate for riveting support, the riveting mechanism, and the lower connecting plate for riveting support are fixedly connected in sequence and are all arranged in the stamping groove space. The riveting mechanism includes an upper riveting module and a lower riveting module which are symmetrically separated up and down. The upper riveting module is fixedly connected to the upper connecting plate for riveting support, and the lower riveting module is fixedly arranged on the lower connecting plate for riveting support. Each of the upper riveting module and the lower riveting module is provided with two inclined slide rails. There are riveting sliders slidably connected to the inclined slide rails. The riveting sliders are fixedly connected with riveting blocks. The riveting blocks are provided with arc-shaped riveting grooves. The riveting grooves are adapted to the riveting rings of the fiber optic connectors. There are raised pressing patterns in the riveting grooves. The driving mechanism can drive the upper riveting module to press down, and when the riveting grooves touch the riveting rings, it can drive the four riveting sliders to slide along the inclined slide rails, so as to drive the riveting blocks and the riveting grooves to close in from four directions to press and fit the Kevlar wires of the optical fiber and the riveting rings.
2. The four-part riveting machine for fiber optic connectors according to claim 1, characterized in that: There is a downward pressing and resetting elastic device between the riveting slider and the upper riveting module, and there is an upward rising and resetting elastic device between the riveting slider and the lower riveting module.
3. The four-part riveting press for an optical fiber connector according to claim 2, characterized in that: There are separation and resetting elastic devices between the two riveting sliders slidably connected in the upper riveting module and between the two riveting sliders slidably connected in the lower riveting module.
4. The four-part riveting press for an optical fiber connector according to claim 3, characterized in that: The downward pressing and resetting elastic device, the upward rising and resetting elastic device, and the separation and resetting elastic device are all elastic springs.
5. The four-part riveting press for an optical fiber connector according to claim 4, wherein: The sliding directions of the four inclined slide rails correspond to each other, and the four riveting sliders can slide and close and slide and disperse along the inclined slide rails.
6. The four-way riveting machine for fiber optic connectors according to claim 5, wherein: The riveting blocks are fixedly arranged at the corner edges of the riveting sliders, and the four riveting blocks cooperate with each other.
7. The four-part riveting press for an optical fiber connector according to claim 6, wherein: The riveting grooves are fixedly arranged at the corner edges of the riveting blocks, and the four riveting grooves cooperate with each other.
8. The four-part riveting machine for an optical fiber connector according to claim 7, characterized in that: The driving mechanism includes a transmission device and a driving motor. There is a driving shaft moving up and down in the transmission device. The driving motor is drivingly connected to the driving shaft, and the driving shaft is fixedly connected to the upper connecting plate for riveting support.
9. The four-way riveting press for an optical fiber connector according to claim 8, wherein: The control mechanism includes a control main cabinet and a control panel. The control main cabinet and the control panel are fixedly electrically connected, and the control main cabinet is electrically connected to the driving motor.
10. The four-part riveting press for an optical fiber connector according to claim 9, characterized in that: The control mechanism further includes a foot control switch, and the foot control switch is electrically connected to the control main cabinet.
Citation Information
Patent Citations
Quartered riveting press for optical fiber connector
CN218744454U