A plastic drainage board inserting device
By designing a plastic drainage plate insertion device with crawler-type walking vehicle, synchronous insertion and angle adjustment functions, the problems of low insertion efficiency, large personnel and poor accuracy of existing insertion machines are solved, and efficient and accurate soft foundation processing is achieved.
Patent Information
- Application Number
- CN202211738364.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-31
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2042-12-31
AI Technical Summary
In the soft foundation processing, existing plate insert machines have problems such as low insertion efficiency, many workers, and difficult to ensure construction accuracy, which affects construction efficiency and quality.
A plastic drainage plate insertion device including a crawler walking vehicle, a plastic drainage sheet rack, a shearing device, a plug rod, an adjustable angle insertion rod mounting frame and a drive shaft are designed to realize the synchronous setting of multiple plug rods, and the insertion accuracy is improved through angle adjustment and hydraulic action rods.
It significantly shortens the construction cycle, reduces the number of workers, improves construction accuracy and efficiency, and has significant economic benefits.
Smart Images

Figure CN116065563B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of soft soil foundation treatment, and particularly relates to a plastic drainage board inserting device. Background Art
[0002] In recent years, with the acceleration of the economic construction process in coastal cities, the demand for large-area soft soil foundation treatment has been increasing. As one of the common methods for soft foundation treatment, the drainage consolidation method, the effect of soft soil foundation drainage consolidation determines the quality of the project. Therefore, improving the operation efficiency and construction quality of construction equipment and reducing the number of operators are common concerns in the field of soft foundation treatment.
[0003] Patent CN 211849390 U discloses a crawler-type small plate inserter. A winch drive system, a small diesel engine, and a drainage board driving frame are respectively installed on the chassis of the crawler-type walking system. A top fixed pulley and a bottom fixed pulley are respectively installed at the top and bottom of the vertical rod of the drainage board driving frame. One end of the steel wire ropes wound around the top fixed pulley and the bottom fixed pulley are respectively connected to the winch drive system. Two inserting rod guide frames are connected to the vertical rod of the drainage board driving frame by bolts. Two drainage board inserting rods are respectively installed in the two inserting rod guide rods through limit guide wheels. The top and bottom of the two drainage board inserting rods are respectively connected by upper and lower connecting rods, and the upper and lower connecting rods are respectively connected to the other ends of the steel wire ropes wound around the top fixed pulley and the bottom fixed pulley. This plate inserter can automatically insert plastic drainage boards on shallow soft foundations with low construction costs, fast construction progress, and high construction quality.
[0004] The plate inserters involved in the above patents generally have disadvantages such as low drainage board insertion efficiency, many operators, and difficulty in ensuring construction accuracy, which greatly affects the construction operation efficiency and construction quality. It is imperative to develop an inserting device with high construction operation efficiency and few operators. Summary of the Invention
[0005] The purpose of the present invention is to overcome the deficiencies of the prior art and provide a plastic drainage board inserting device.
[0006] The present invention is realized through the following technical solutions:
[0007] A plastic drainage board inserting device includes a crawler-type walking vehicle, and a plastic drainage board material rack, a plastic drainage board shearing device, a drainage board inserting rod, an angle-adjustable drainage board inserting rod mounting rack, a drainage board inserting rod insertion drive shaft, and a drainage board inserting rod angle adjustment drive rod provided on the crawler-type walking vehicle;
[0008] The angle-adjustable drainage plate inserting rod mounting frame includes a base, a connecting arm, a top frame, a mounting rotating shaft, and an inserting rod mounting slideway. There are two bases, which are symmetrically and fixedly mounted on the crawler-type walking vehicle. The mounting rotating shaft is horizontally mounted between the two bases. The bottom end of the connecting arm is connected to the base through a rotating shaft, and the top end of the connecting arm is fixedly connected to the top frame. There are multiple inserting rod mounting slideways, which are arranged in parallel. The top end of each inserting rod mounting slideway is fixed on the top frame, and the bottom end of each inserting rod mounting slideway is rotatably mounted on the mounting rotating shaft.
[0009] A rack is arranged along the length direction of the drainage plate inserting rod. The number of drainage plate inserting rods is the same as the number of inserting rod mounting slideways, and the drainage plate inserting rods are slidably mounted on the inserting rod mounting slideways.
[0010] The drainage plate inserting rod angle adjustment driving rod is connected to the top frame of the angle-adjustable drainage plate inserting rod mounting frame, and is used to drive the angle-adjustable drainage plate inserting rod mounting frame to adjust the angle, so as to adjust the insertion working angle of the drainage plate inserting rods thereon.
[0011] The drainage plate inserting rod driving shaft is mounted on the base of the angle-adjustable drainage plate inserting rod mounting frame. A gear is arranged on the drainage plate inserting rod driving shaft. The number of gears is the same as the number of drainage plate inserting rods. The gears are engaged with the racks on the drainage plate inserting rods. The drainage plate inserting rod driving shaft can drive all the drainage plate inserting rods to move up and down synchronously to complete the insertion work of the plastic drainage plates.
[0012] The plastic drainage plate material rack is used to place the plastic drainage plate tape roll, and the plastic drainage plate cutting device is used to cut the plastic drainage plate tape.
[0013] In the above technical solution, protrusions are arranged on both sides of the inserting rod mounting slideway, and grooves are arranged on both sides of the corresponding drainage plate inserting rod. The protrusions are matched with the grooves.
[0014] In the above technical solution, the drainage plate inserting rod angle adjustment driving rod adopts a hydraulic actuator. The bottom end of the hydraulic actuator is hinged to the crawler-type walking vehicle, and the top end of the hydraulic actuator is hinged to the top frame.
[0015] In the above technical solution, the drainage plate inserting rod driving shaft is driven by a motor.
[0016] In the above technical solution, the drainage plate inserting rod driving shaft is driven by a hydraulic motor.
[0017] In the above technical solution, the plastic drainage plate cutting device is located at the position between the angle-adjustable drainage plate inserting rod mounting frame and the plastic drainage plate material rack.
[0018] In the above technical solution, a driving unit, an electric power unit, and a hydraulic power unit are further provided on the crawler-type walking vehicle.
[0019] The advantages and beneficial effects of the present invention are as follows:
[0020] The present invention can realize synchronous driving of multiple drainage plate inserting rods, significantly shorten the construction period, and have remarkable economic benefits. The present invention designs a drainage plate inserting rod mounting bracket with adjustable angle and is equipped with a drainage plate inserting rod angle adjusting driving rod, so that the inserting angle of the drainage plate inserting rod is adjustable, and thus the perpendicularity between the drainage plate inserting rod and the soft soil foundation to be constructed can be accurately adjusted. In addition, the present invention also has a plastic drainage plate shearing device. During operation, the plastic drainage plate strip passes through the plastic drainage plate shearing device and then penetrates to the bottom end of the drainage plate inserting rod. When the insertion of the plastic drainage plate is completed, the plastic drainage plate strip can be cut by the plastic drainage plate shearing device. Description of the Drawings
[0021] Figure 1 It is a schematic structural diagram of the plastic drainage plate inserting device according to the first embodiment of the present invention.
[0022] Figure 2 It is an assembly structural diagram of the inserting rod installation slideway and the drainage plate inserting rod.
[0023] Figure 3 It is a schematic structural diagram of the plastic drainage plate inserting device according to the second embodiment of the present invention.
[0024] For those of ordinary skill in the art, other relevant drawings can be obtained based on the above drawings without creative efforts. Detailed Embodiments
[0025] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution of the present invention will be further described below in conjunction with specific embodiments.
[0026] Embodiment 1
[0027] Refer to the attached Figure 1 , a plastic drainage plate inserting device, including a crawler-type walking vehicle 1, a plastic drainage plate rack 2, a plastic drainage plate shearing device 3, a drainage plate inserting rod 4, a drainage plate inserting rod mounting bracket with adjustable angle, a drainage plate inserting rod driving shaft 6, and a drainage plate inserting rod angle adjusting driving rod 7 provided on the crawler-type walking vehicle 1.
[0028] The angle-adjustable drainage plate inserting rod mounting frame is located at the middle position of the crawler-type walking vehicle 1, and includes a base 5.1, a connecting arm 5.2, a top frame 5.3, a mounting rotating shaft 5.4 and an inserting rod mounting slideway 5.5. The number of the bases 5.1 is two, which are symmetrically and fixedly mounted on the crawler-type walking vehicle 1; the mounting rotating shaft 5.4 is horizontally mounted between the two bases 5.1; the number of the connecting arms 5.2 is two, which are respectively located on the two bases 5.1. The bottom end of the connecting arm 5.2 is connected to the base 5.1 through a rotating shaft, and the top end of the connecting arm 5.2 is fixedly connected to the top frame 5.3; the number of the inserting rod mounting slideways 5.5 is multiple, and in this embodiment, it is 3. The 3 inserting rod mounting slideways 5.5 are arranged in parallel with each other. The top end of each inserting rod mounting slideway 5.5 is fixed on the top frame 5.3, and the bottom end of each inserting rod mounting slideway 5.5 is rotatably mounted on the mounting rotating shaft 5.4.
[0029] A rack 4.1 is arranged along the length direction of the drainage plate inserting rod 4. The number of the drainage plate inserting rods 4 is the same as that of the inserting rod mounting slideways 5.5 (3 in this embodiment). The drainage plate inserting rods 4 are slidably mounted on the inserting rod mounting slideways 5.5. Specifically, see the appendix Figure 2 , raised portions 5.51 are arranged on both sides of the inserting rod mounting slideway 5.5, and corresponding grooves are arranged on both sides of the drainage plate inserting rod 4. Through the cooperation of the raised portions and the grooves, the drainage plate inserting rod 4 can only slide along the axial direction (i.e., the length direction) of the inserting rod mounting slideway 5.5, and will not radially disengage from the inserting rod mounting slideway 5.5.
[0030] The drainage plate inserting rod angle adjusting drive rod 7 is connected to the top frame 5.3 of the angle-adjustable drainage plate inserting rod mounting frame, and is used to drive the angle-adjustable drainage plate inserting rod mounting frame to adjust the angle, so as to adjust the inserting working angle of the drainage plate inserting rod 4 thereon. Specifically, the drainage plate inserting rod angle adjusting drive rod 7 adopts a hydraulic actuator. The bottom end of the hydraulic actuator is hinged to the crawler-type walking vehicle 1, and the top end of the hydraulic actuator is hinged to the top frame 5.3. By adjusting the length of the hydraulic actuator, the top frame 5.3, the connecting arm 5.2, the inserting rod mounting slideway 5.5 and the drainage plate inserting rod 4 can be driven to adjust the angle with the bottom surface together.
[0031] The drainage plate inserting rod driving shaft 6 is mounted on the base 5.1 of the angle-adjustable drainage plate inserting rod mounting frame. A gear 6.1 is arranged on the drainage plate inserting rod driving shaft 6. The number of the gears 6.1 is the same as that of the drainage plate inserting rods 4. The gear 6.1 meshes with the rack 4.1 on the drainage plate inserting rod 4. Further, the drainage plate inserting rod driving shaft 6 can be driven by a motor (i.e., electric drive), or can be driven by a hydraulic motor (i.e., hydraulic drive).
[0032] The plastic drainage board rack 2 is installed on the crawler-type walking vehicle 1, and the plastic drainage board rack 2 is used to place the plastic drainage board tape roll.
[0033] The plastic drainage board cutting device 3 is installed on the crawler-type walking vehicle 1, and is located at a position between the angle-adjustable drainage board inserting rod mounting frame and the plastic drainage board rack 2; during operation, the plastic drainage board tape 8 passes through the plastic drainage board cutting device 3 and then penetrates to the bottom end of the drainage board inserting rod 4. When the insertion of the plastic drainage board is completed, the plastic drainage board tape can be cut by the plastic drainage board cutting device 3.
[0034] Furthermore, a driving unit 1.1, an electric power unit 1.2 and a hydraulic power unit 1.3 are further arranged on the crawler-type walking vehicle 1. The driving unit 1.1 is used for driving and controlling the crawler-type walking vehicle 1, and the electric power unit 1.2 and the hydraulic power unit 1.3 are used to provide power for the actuators such as the driving shaft 6 of the drainage board inserting rod and the plastic drainage board cutting device 3.
[0035] Embodiment 2
[0036] See the appendix Figure 3 In this embodiment, the difference from Embodiment 1 is that the angle-adjustable drainage board inserting rod mounting frame is arranged at the front side position of the crawler-type walking vehicle 1, and other structures are the same as those in Embodiment 1.
[0037] For ease of description, spatial relative terms such as "upper", "lower", "left", "right", etc. are used in the embodiments to describe the relationship between one element or feature shown in the figure and another element or feature. It should be understood that, in addition to the orientations shown in the figure, the spatial terms are intended to include different orientations during the use or operation of the device. For example, if the device in the figure is inverted, the element described as being "below" other elements or features will be positioned "above" the other elements or features. Therefore, the exemplary term "lower" can include both upper and lower orientations. The device can be positioned in other ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used here can be interpreted accordingly.
[0038] Moreover, relative relationship terms such as "first" and "second" are only used to distinguish one component with the same name from another, and do not necessarily require or imply any such actual relationship or order between these components.
[0039] The above makes an exemplary description of the present invention. It should be noted that, without departing from the core of the present invention, any simple deformation, modification or equivalent replacement that can be made by those skilled in the art without creative labor falls within the protection scope of the present invention.
Claims
1. A plastic drainage board inserting device, characterized in that: it includes a crawler-type walking vehicle and a plastic drainage board material rack, a plastic drainage board shearing device, a drainage board inserting rod, an angle-adjustable drainage board inserting rod mounting frame, a drainage board inserting rod driving shaft, and a drainage board inserting rod angle adjustment driving rod arranged on the crawler-type walking vehicle; The angle-adjustable drainage board inserting rod mounting frame includes a base, a connecting arm, a top frame, a mounting rotating shaft, and an inserting rod mounting slideway. The number of the bases is two, which are symmetrically and fixedly installed on the crawler-type walking vehicle; the mounting rotating shaft is horizontally installed between the two bases; the bottom end of the connecting arm is connected to the base through a rotating shaft, and the top end of the connecting arm is fixedly connected to the top frame; the number of the inserting rod mounting slideways is multiple, which are arranged in parallel. The top end of each inserting rod mounting slideway is fixed on the top frame, and the bottom end of each inserting rod mounting slideway is rotatably installed on the mounting rotating shaft; A rack is arranged along the length direction of the drainage board inserting rod. The number of the drainage board inserting rods is the same as that of the inserting rod mounting slideways, and the drainage board inserting rods are slidably installed on the inserting rod mounting slideways; The drainage board inserting rod angle adjustment driving rod is connected to the top frame of the angle-adjustable drainage board inserting rod mounting frame, and is used to drive the angle-adjustable drainage board inserting rod mounting frame to adjust the angle, and further adjust the inserting working angle of the drainage board inserting rod thereon; The drainage board inserting rod driving shaft is installed on the base of the angle-adjustable drainage board inserting rod mounting frame. A gear is arranged on the drainage board inserting rod driving shaft. The number of the gears is the same as that of the drainage board inserting rods. The gears are meshed with the racks on the drainage board inserting rods. All the drainage board inserting rods can be simultaneously driven by the drainage board inserting rod driving shaft to move up and down synchronously to complete the inserting work of the plastic drainage board; The plastic drainage board material rack is used for placing the plastic drainage board material tape roll, and the plastic drainage board shearing device is used for shearing the plastic drainage board material tape.
2. The plastic drainage board inserting device according to claim 1, characterized in that: Protrusions are arranged on both sides of the inserting rod mounting slideway, and grooves are arranged on both sides of the corresponding drainage board inserting rod, and the protrusions are matched with the grooves.
3. The plastic drainage board inserting device according to claim 1, characterized in that: The drainage board inserting rod angle adjustment driving rod adopts a hydraulic action rod. The bottom end of the hydraulic action rod is hinged to the crawler-type walking vehicle, and the top end of the hydraulic action rod is hinged to the top frame.
4. The plastic drainage board inserting device according to claim 1, characterized in that: The drainage board inserting rod driving shaft is driven by a motor.
5. The plastic drainage board inserting device according to claim 1, characterized in that: The drainage board inserting rod driving shaft is driven by a hydraulic motor.
6. The plastic drainage board inserting device according to claim 1, characterized in that: The plastic drainage board shearing device is located at the position between the angle-adjustable drainage board inserting rod mounting frame and the plastic drainage board material rack.
7. The plastic drainage board inserting device according to claim 1, characterized in that: A driving unit, an electric power unit, and a hydraulic power unit are further arranged on the crawler-type walking vehicle.
Citation Information
Patent Citations
Crawler-type small board inserting machine
CN211849390U
Angle-adjustable plastic drainage plate inserting machine
CN219343135U