An apparatus for manufacturing a building board preform

By setting through slots and sliding baffles on both sides of the precast silo, combined with the pressing seat and baffle driving mechanism, the problem of uneven pressing of reinforced concrete slabs is solved, achieving uniform material distribution and uniform stress, and improving the forming quality of building slabs.

CN116117965BActive Publication Date: 2026-04-10LINQING LINXING PREFABRICATED BUILDING TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-02-27
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

In the process of preparing reinforced concrete slabs, uneven material distribution or uneven stress can lead to uneven pressing.

Method used

By setting symmetrically distributed through slots on both sides of the precast silo, sliding baffles are used for layered pressing, and layered and uniform pressure holding pressing is achieved by using pressing seats and baffle driving mechanisms. Combined with oscillators and steel bar oscillation, uniformity is improved.

Benefits of technology

It improves the overall pressing uniformity of precast building panels, ensures uniform material distribution and stress, and improves molding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of building board prefabricated part manufacturing equipment, it is related to prefabricated part manufacturing technical field, including prefabricated storehouse, reinforcing bar seat, baffle and pressing seat, wherein, the bottom of the prefabricated storehouse is fixed with reinforcing bar seat, for pre-positioning reinforcing bar, the both sides of the pre-storehouse are provided with multiple symmetrically distributed through slots, the baffle is slidably arranged in the through slot, the pressing seat can be moved into the prefabricated storehouse to carry out layered pressing to the material body on the baffle, then again unified pressure pressing.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of prefabricated part manufacturing, and particularly relates to a building board prefabricated part manufacturing device. BACKGROUND

[0002] The building board prefabricated part includes an outer wall board, an inner wall board and a laminated board, wherein the wall board can be divided into a load-bearing wall board and a decorative wall board, the load-bearing wall board is mostly a reinforced concrete board, and the decorative wall board is mostly a reinforced concrete composite board with a thermal insulation layer. In the process of preparing the reinforced concrete board, a blanking device is often used to blank into a forming device, then the forming device is used for pressing and forming, and finally the product is sent to the next process. The forming device often uniformly presses the material body, which is easy to cause uneven pressing due to uneven distribution or uneven stress of the material body.

[0003] Therefore, it is necessary to provide a building board prefabricated part manufacturing device to solve the problems in the background. SUMMARY

[0004] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a building board prefabricated part manufacturing device, comprising a prefabrication bin, a reinforcing bar seat, a partition plate and a pressing seat, wherein the bottom of the prefabrication bin is fixed with the reinforcing bar seat for positioning the reinforcing bar, a plurality of symmetrical through grooves are formed in the two sides of the prefabrication bin, the partition plate is slidably arranged in the through grooves, the pressing seat can move into the prefabrication bin to press the material body on the partition plate in layers, and then uniform pressure pressing is performed.

[0005] Further, as a preferred, when the board prefabricated part is prepared, the external blanking device is used for multiple batch blanking, the volume of each batch of blanking is less than or equal to the volume of the space formed between the adjacent four partition plates and the prefabrication bin, after being pressed by the pressing seat, the partition plates located below the material body and adjacent in the horizontal direction slide out of the prefabrication bin, and the partition plates located above the material body and adjacent in the horizontal direction slide into the prefabrication bin.

[0006] Further, as a preferred, the pressing seat is provided with a clearance hole, so that the reinforcing bar passes through the clearance hole, a driving arm is fixed in the middle of the pressing seat, and the driving arm is driven by a lead screw mechanism to move up and down.

[0007] Further, as a preferred, the pressing seat is further provided with a vibrator for vibrating the reinforcing bar.

[0008] Further, as a preferred, at least two reinforcing bars are linearly distributed in the prefabrication bin, the partition plate comprises a plate body, the plate body is provided with a clearance arc groove corresponding to the reinforcing bar, a clamping head is fixed to one side of the plate body close to the reinforcing bar, and a clamping groove is formed in the plate body on one side of the clamping head.

[0009] Further, as preferred, the plate body is driven by a telescopic rod using a partition plate driving mechanism, both sides of the plate body are provided with a sliding groove, the partition plate driving mechanism comprises a C-shaped driving frame and two symmetrical suction assemblies on the driving frame, the suction assembly has a suction end, the suction end is slidingly arranged in the sliding groove and can lock the sliding groove by suction.

[0010] Further, as preferred, the suction assembly comprises a sliding column fixed on the driving frame, a through hole is formed in the middle of the sliding column for slidingly connecting a square seat, and an electromagnet embedded on the square seat as the suction end of the suction assembly.

[0011] Further, as preferred, the square seat is further connected with a telescopic device, the telescopic device is rotatably arranged on the driving frame, and one end of the telescopic device is fixed with a synchronous wheel, the synchronous wheel is connected with a driving wheel in transmission by a synchronous belt, and the driving wheel has power.

[0012] A square groove corresponding to the square seat is formed on the sliding groove.

[0013] Compared with the prior art, the present application provides a building board prefabricated part manufacturing equipment, which has the following advantages

[0014] Beneficial effects:

[0015] In the embodiment of the present application, a plurality of symmetrical through grooves are formed on both sides of the preset bin, a partition plate is slidingly arranged in the through groove, and the pressing seat can be moved into the preset bin to layer and press the material on the partition plate, and then uniform pressure pressing is carried out. This method can improve the uniformity of the overall pressing. In addition, by arranging the partition plate driving mechanism, the partition plate can be driven to slide and participate in or separate from the pressing, and when the partition plate separates from the pressing, it can be driven to overturn, so that the side with the accommodation arc groove is away from the preset bin, and then the telescopic rod drives the partition plate to block the through groove through the partition plate driving mechanism. Such operation is convenient for subsequent uniform pressure pressing. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a structural schematic view of a building board prefabricated part manufacturing equipment;

[0017] Figure 2 It is a structural schematic view of a partition plate in a building board prefabricated part manufacturing equipment;

[0018] Figure 3 It is a structural schematic view of a partition plate driving mechanism in a building board prefabricated part manufacturing equipment;

[0019] Figure 4 It is a structural schematic view of a suction assembly in a building board prefabricated part manufacturing equipment;

[0020] In the figure: 1, prefabricated warehouse; 2, reinforcing seat; 3, reinforcing bar; 4, through slot; 5, partition; 6, pressing seat; 7, driving arm; 9, partition driving mechanism; 10, telescopic rod; 51, plate body; 52, sliding groove; 53, clamping head; 54, clamping groove; 55, give way arc groove; 56, square groove; 91, driving frame; 92, adsorption assembly; 921, sliding column; 922, square seat; 923, telescopic device; 924, synchronous wheel; 925, synchronous belt; 926, driving wheel. DETAILED DESCRIPTION

[0021] Embodiment: please refer to Figures 1-4 In the embodiment of the present application, a building board prefabricated part manufacturing equipment includes a prefabricated warehouse 1, a reinforcing seat 2, a partition 5 and a pressing seat 6, wherein the bottom of the prefabricated warehouse 1 is fixed with the reinforcing seat 2 for positioning the reinforcing bar 3, and the reinforcing seat 2 can be a seat body with elastic hole body for accommodating one end of the reinforcing bar 3, and the reinforcing bar 3 is used to strengthen the strength of the prefabricated part. Of course, a righting mechanism can also be configured outside the prefabricated warehouse 1 for righting the reinforcing bar 3 away from one end of the reinforcing seat 2, which will not be described here.

[0022] A plurality of through slots 4 are symmetrically arranged on both sides of the prefabricated warehouse 1, and the partition 5 is slidably arranged in the through slot 4. The pressing seat 6 can move into the prefabricated warehouse 1 to layer-press the material body on the partition 5, and then uniformly pressure-press.

[0023] The layered pressing and uniform pressure pressing can improve the uniformity of the overall pressing. Specifically, during the preparation of the board prefabricated part, the external feeding equipment is used for multiple batch feeding, and the volume of each batch feeding is less than or equal to the space volume formed between the adjacent four partitions 5 and the prefabricated warehouse 1. After being pressed by the pressing seat 6, the partitions located below the material body and adjacent in the horizontal direction slide out of the prefabricated warehouse 1, and the partitions located above the material body and adjacent in the horizontal direction slide into the prefabricated warehouse.

[0024] More specifically, as Figure 1The multiple partitions on the left side are sequentially numbered from bottom to top as partition 5a1, partition 5a2, partition 5a3, partition 5a4, partition 5a5, and partition 5a6; the multiple partitions on the right side are sequentially numbered from bottom to top as partition 5b1, partition 5b2, partition 5b3, partition 5b4, partition 5b5, and partition 5b6; wherein, the partition 5a1 and the partition 5b1 always present a mutual buckling state, when preparing the board preform, multiple batch discharging is performed by external discharging equipment, at the first time of discharging, the material body is accumulated on the partition 5a1 and the partition 5b1, at this time, the upper partitions present a mutual far away state, then, the layered pressing is performed by using the pressing seat 6, after a period of pressing, the partition 5a2 and the partition 5b2 are driven to present a mutual buckling state, at this time, the second discharging is performed, the material body is accumulated on the partition 5a2 and the partition 5b2, at this time, the upper partitions present a mutual far away state, then, the layered pressing is performed by using the pressing seat 6, after a period of pressing, the partition 5a2 and the partition 5b2 are driven to present a mutual far away state, and the partition 5a3 and the partition 5b3 are driven to present a mutual buckling state, at this time, the third discharging is performed, and the like.

[0025] In the embodiment, the pressing seat 6 is provided with a clearance hole for the steel bar 3 to pass through, and a driving arm 7 is fixed to the middle of the pressing seat 6, which is driven to move up and down by a lead screw mechanism.

[0026] As a preferred embodiment, the pressing seat 6 is further provided with a vibrator for vibrating the steel bar 3, so as to improve the uniformity of the material body by the steel bar.

[0027] In the embodiment, at least two steel bars 3 are linearly distributed in the preform bin 1, the partition 5 comprises a plate body 51, the plate body 51 is provided with a clearance arc groove 55 corresponding to the steel bar 3, and a clamping head 53 is fixed to one side of the plate body 51 close to the steel bar 3, and a clamping groove 54 is provided on one side of the clamping head 53.

[0028] Such arrangement enables one end of the plate body 51 to be supported by the through slot 4, and the other end to be integrated with the horizontally adjacent plate body 51, thereby improving the stability of the support of the material body by the plate body.

[0029] In the embodiment, the plate body 51 is driven by a partition driving mechanism 9 using a telescopic rod 10, and a sliding groove 52 is provided on both sides of the plate body 51, the partition driving mechanism 9 comprises a C-shaped driving frame 91 and two symmetrical adsorption assemblies 92 distributed on the driving frame 91, the adsorption assembly 92 has an adsorption end, the adsorption end is slidingly arranged in the sliding groove 52 and can lock the sliding groove 52 by adsorption.

[0030] It needs to be explained that the inner side of the through groove 4 is attached with a resistance increasing pad, which can limit the sliding of the plate body, so that the plate body can be effectively adsorbed by the baffle driving mechanism 9 to drive it to slide;

[0031] Specifically, the adsorption assembly 92 includes a sliding column 921 fixed on the driving frame 91, a through hole is formed in the middle of the sliding column 921, and a square seat 922 is connected in sliding mode, and an electromagnet embedded in the square seat 922 is used as an adsorption end of the adsorption assembly 92.

[0032] In addition, the square seat 922 is also connected with a telescopic device 923, the telescopic device 923 is rotatably arranged on the driving frame 91, one end of the telescopic device 923 is fixed with a synchronous wheel 924, the synchronous wheel 924 is connected with a driving wheel 926 in transmission mode through a synchronous belt 925, and the driving wheel 926 has power.

[0033] A square groove 56 corresponding to the square seat 922 is formed in the sliding groove 52.

[0034] Taking the baffle 5a2 as an example, in the initial stage, one end of the baffle 5a2 is located in the through groove 4, at this time, the telescopic rod 10 drives the baffle driving mechanism to move away from the baffle 5a2, the inner side of the through groove 4 is attached with a resistance increasing pad, which can limit the sliding of the plate body, then the electromagnet is powered on, the square seat 922 can be adsorbed with the baffle 5a2, then the telescopic rod can drive the baffle 5a2 to slide into the prefabricated bin 1 through the baffle driving mechanism to participate in pressing, after the pressing is completed, the telescopic rod can drive the baffle 5a2 to slide out of the prefabricated bin 1 through the baffle driving mechanism, at this time, one end of the baffle 5a2 is still located in the through groove 4, then the electromagnet is powered off, the telescopic rod drives the baffle driving mechanism to adjust the position until the square seat 922 corresponds to the square groove 56, at this time, the telescopic device drives the square seat 922 to extend into the square groove 56, then the telescopic rod drives the baffle 5a2 to completely slide out of the prefabricated bin 1 through the baffle driving mechanism, and the driving wheel drives the synchronous wheel to rotate by 180° through the synchronous belt, so that the baffle 5a2 is turned over, so that the side with the accommodation arc groove 55 is away from the prefabricated bin, then the telescopic rod drives the baffle 5a2 to seal the through groove 4 through the baffle driving mechanism, so as to facilitate the subsequent unified pressure maintaining pressing.

[0035] In order to realize the positioning of the square groove 56, convex points can be arranged on both sides of the square groove 56, and a pressure sensor is arranged on the square seat 922, which will not be repeated here.

[0036] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. An apparatus for manufacturing a building panel preform, characterized by: The utility model relates to a prefabricated warehouse (1), reinforcing bar seat (2), baffle (5) and pressing seat (6) are included, wherein the bottom of prefabricated warehouse (1) is fixed with reinforcing bar seat (2) for the preposition reinforcing bar (3), the both sides of prefabricated warehouse (1) are seted up with multiple symmetrically distributed through slot (4), the sliding arrangement of through slot (4) is with baffle (5), pressing seat (6) can move to the prefabricated warehouse (1) and carry out layering pressing to the material body on baffle (5), then again unified pressure pressing is pressed, When preparing the plate prefabricated part, multiple batch discharging is carried out by external discharging equipment, the volume of each batch discharging is less than or equal to the space volume formed between the adjacent four baffles (5) and the prefabricated warehouse (1), after being pressed by the pressing seat (6), the baffle below the material body and adjacent in the horizontal direction slides out of the prefabricated warehouse (1) except the bottom baffle (5), and the baffle above the material body and adjacent in the horizontal direction slides into the prefabricated warehouse; The pressing seat (6) is provided with a clearance hole for the reinforcing bar (3) to pass through, and a driving arm (7) is fixed to the middle of the pressing seat (6), which is driven by a screw rod mechanism to move up and down. At least two reinforcing bars (3) are linearly distributed in the prefabricated warehouse (1), the baffle (5) includes a plate body (51), the plate body (51) is provided with a clearance arc groove (55) corresponding to the reinforcing bar (3), a clamping head (53) is fixed to one side of the plate body (51) close to the reinforcing bar (3), and a clamping groove (54) is formed in the plate body (51) on one side of the clamping head (53).

2. A building panel preform manufacturing apparatus as claimed in claim 1, wherein: The pressing seat (6) is further provided with a vibrator for vibrating the reinforcing bar (3).

3. A building panel preform manufacturing apparatus as claimed in claim 1, wherein: The plate body (51) is driven by a baffle driving mechanism (9) using a telescopic rod (10), and sliding grooves (52) are formed in both sides of the plate body (51), the baffle driving mechanism (9) includes a C-shaped driving frame (91) and two symmetrically distributed adsorption assemblies (92) on the driving frame (91), the adsorption assembly (92) has an adsorption end, the adsorption end is slidingly arranged in the sliding groove (52) and can lock the sliding groove (52) by adsorption.

4. A building board preform manufacturing apparatus as claimed in claim 3, wherein: The adsorption assembly (92) includes a sliding column (921) fixed to the driving frame (91), a through hole is formed in the middle of the sliding column (921) for slidingly connecting a square seat (922), and an electromagnet is embedded in the square seat (922) as the adsorption end of the adsorption assembly (92).

5. A building board preform manufacturing apparatus as claimed in claim 4, wherein: The square seat (922) is also connected with a telescopic device (923), the telescopic device (923) is rotatably arranged on the driving frame (91), one end of the telescopic device (923) is fixed with a synchronous wheel (924), the synchronous wheel (924) is connected with a driving wheel (926) in transmission by a synchronous belt (925), and the driving wheel (926) has power; A square groove (56) corresponding to the square seat (922) is formed in the sliding groove (52).

Citation Information

Patent Citations

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