Furnace pollution treatment device

Abstract

The present invention discloses a furnace pollution treatment device, which includes a gantry erected on the furnace; a suction device installed on the gantry, the suction device includes an umbrella cover and a negative pressure device, the umbrella cover is installed on the gantry through a hoisting bracket, the negative pressure device is installed on the gantry, an air outlet is provided at the top of the umbrella cover, and the air outlet is connected to the negative pressure device through an air extraction pipeline; the umbrella cover includes a main layer umbrella cover and at least one secondary layer umbrella cover, the secondary layer umbrella cover is movably installed on the main layer umbrella cover, the main layer umbrella cover includes a main layer umbrella skeleton and a main layer umbrella surface, the main layer umbrella surface covers the main layer umbrella skeleton, the secondary layer umbrella cover includes a secondary layer umbrella skeleton and a secondary layer umbrella surface, the secondary layer umbrella surface covers the secondary layer umbrella skeleton, a telescopic device is installed on the main layer umbrella skeleton, one end of the secondary layer umbrella skeleton is connected to the telescopic device, and the telescopic device is used to drive the secondary layer umbrella skeleton to extend or retract.

Description

Technical Field

[0001] The present invention relates to the technical field of pollution treatment, and particularly to a furnace pollution treatment device. Background Art

[0002] During the process of pouring molten iron from the furnace, the molten iron is prone to generating a large amount of smoke when contacting with air. The smoke contains dust and water vapor, resulting in environmental pollution. At the same time, due to the volatilization of part of the gaseous molten iron, the loss is serious. Summary of the Invention

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. For this purpose, the present invention provides a furnace pollution treatment device, which can extract air at the top of the furnace mouth, absorb dust and water vapor, reduce gas pollution, and can adjust the coverage of the umbrella cover according to the situation of the steam.

[0004] The furnace pollution treatment device according to an embodiment of the present invention includes:

[0005] A gantry, which is erected on the furnace;

[0006] A suction device, which is installed on the gantry. The suction device includes an umbrella cover and a negative pressure device. The umbrella cover is installed on the gantry through a lifting bracket, the negative pressure device is installed on the gantry, and an air outlet hole is opened at the top of the umbrella cover. The air outlet hole is connected to the negative pressure device through a suction pipe;

[0007] The umbrella cover includes a main layer umbrella cover and at least one sub-layer umbrella cover. The sub-layer umbrella cover is movably installed on the main layer umbrella cover. The main layer umbrella cover includes a main layer umbrella frame and a main layer umbrella surface. The main layer umbrella surface covers the main layer umbrella frame. The sub-layer umbrella cover includes a sub-layer umbrella frame and a sub-layer umbrella surface. The sub-layer umbrella surface covers the sub-layer umbrella frame. A telescopic device is installed on the main layer umbrella frame. One end of the sub-layer umbrella frame is connected to the telescopic device. The telescopic device is used to drive the sub-layer umbrella frame to extend or retract.

[0008] The furnace pollution treatment device according to an embodiment of the present invention has at least the following beneficial effects: A suction device is arranged at the top opening of the furnace to suck the smoke generated during the processing of the furnace, so as to prevent the dust and water vapor from being randomly dispersed into the environment and causing environmental pollution. Among them, the umbrella cover of the suction device is covered above the opening at the top of the furnace through a lifting bracket. When the furnace is processing or pouring molten iron, the suction device is started at the same time. The smoke generated by the furnace is sucked above the furnace due to the suction of the negative pressure device and flows to the air outlet hole of the umbrella cover under the aggregation and guidance of the umbrella cover, and then flows to the next treatment mechanism through the suction pipe.

[0009] Moreover, the umbrella cover is provided with two layers, including a main umbrella cover and a secondary umbrella cover. The secondary umbrella cover can be extended or retracted under the drive of a telescopic device to change the covering range of the overall umbrella cover over the opening of the furnace. On the one hand, the applicability of the umbrella cover can be improved. On the other hand, the effect of gathering and guiding the smoke by the umbrella cover can be ensured. The overall structure is compact, which helps to improve the production environmental protection benefits of the enterprise and improve the production environment of workers.

[0010] In the furnace pollution treatment device according to an embodiment of the present invention, at least one support rod is provided between the main umbrella frame and the secondary umbrella frame. One end of the support rod is movably connected to the main umbrella frame, and the other end is fixedly connected to the secondary umbrella frame. Wherein, the support rod is used to strengthen the connection stability between the main umbrella frame and the secondary umbrella frame.

[0011] In the furnace pollution treatment device according to an embodiment of the present invention, the lifting bracket includes an annular bracket, a first connecting rod, and a second connecting rod. The annular bracket is connected to the gantry through the first connecting rod, and the umbrella cover is connected to the annular bracket through the second connecting rod.

[0012] In the furnace pollution treatment device according to an embodiment of the present invention, the umbrella cover is an openable structure. The annular bracket is provided with a first drive, a circular guide rail, and rollers. The rollers are installed in cooperation with the circular guide rail. The first drive is connected to the rollers. One end of the second connecting rod is connected to the rollers, and the other end of the second connecting rod is connected to the movable edge of the umbrella cover. It should be noted that the umbrella cover can be folded. When the furnace is processing or pouring molten iron, the first drive is started simultaneously to drive the rollers to rotate. The rollers move along the circular guide rail to drive the umbrella cover to open. And workers can control the opening degree of the umbrella cover by controlling the stroke of the rollers. When workers need to store and fold the umbrella cover, the first drive can be reversed. The structure is compact and reliable, avoiding manual operation of workers to open or fold the umbrella cover, which helps to ensure the production safety of workers, and can also reduce the labor intensity of workers and improve production efficiency.

[0013] In the furnace pollution treatment device according to an embodiment of the present invention, a steam pressure sensor is provided on the side of the umbrella cover facing the furnace. The steam pressure sensor is used to monitor the steam impulse generated during the reaction of the furnace to facilitate adjusting the opening degree of the umbrella cover.

[0014] In the furnace pollution treatment device according to an embodiment of the present invention, a gas sensor is provided on the side of the umbrella cover facing the furnace. The gas sensor is used to detect the components and concentration in the suctioned gas to judge the reaction situation in the current furnace.

[0015] In the furnace pollution treatment device according to an embodiment of the present invention, a cooling device is further included. The cooling device is connected to the suction device. The cooling device is used to cool the suctioned gas, cool and solidify the dust, and recover the iron materials, which helps to reduce the loss of the enterprise and reduce the production cost.

[0016] According to the furnace pollution treatment device of the embodiment of the present invention, both the main layer umbrella surface and the secondary layer umbrella surface are made of heat-resistant materials. Since the smoke generated during the furnace reaction contains high-temperature water vapor, using heat-resistant materials for the main layer umbrella surface and the secondary layer umbrella surface can extend the service life of the umbrella cover.

[0017] According to the furnace pollution treatment device of the embodiment of the present invention, both the main layer umbrella surface and the secondary layer umbrella surface are made of aluminum foil. The umbrella surface made of aluminum foil has the advantages of heat insulation, moisture resistance, and easy cleaning.

[0018] According to the furnace pollution treatment device of the embodiment of the present invention, an X-axis moving mechanism and a Y-axis moving mechanism are provided on the gantry. The X-axis moving mechanism is connected to the gantry, the Y-axis moving mechanism is connected to the X-axis moving mechanism, and the suction device is connected to the Y-axis moving mechanism. The cooperation of the X-axis moving mechanism and the Y-axis moving mechanism is used to adjust the position of the umbrella cover relative to the furnace so that the umbrella cover can better cover the opening of the furnace.

[0019] The additional aspects and advantages of the present invention will be partially given in the following description, partially become apparent from the following description, or be understood through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The above and / or additional aspects and advantages of the present invention will become apparent and be readily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0021] Figure 1 is a schematic structural diagram of the furnace pollution treatment device according to the embodiment of the present invention;

[0022] Figure 2 is a top view schematic diagram of the umbrella cover according to the embodiment of the present invention;

[0023] Figure 3 is an installation schematic diagram of the main layer umbrella skeleton and the secondary layer umbrella skeleton;

[0024] Figure 4 is a schematic structural diagram of the hoisting device;

[0025] Figure 5 is an installation schematic diagram of the first connecting rod and the annular bracket.

[0026] Description of the reference numerals:

[0027] Gantry 100; X-axis moving mechanism 110; X-axis guide rail 111; X-axis slider 112; Y-axis moving mechanism 120; Y-axis guide rail 121; Y-axis slider 122;

[0028] Umbrella cover 200; air outlet 210; main layer umbrella cover 220; main layer umbrella frame 221; main layer umbrella surface 222; chute 223; secondary layer umbrella cover 230; secondary layer umbrella frame 231; secondary layer umbrella surface 232; telescopic device 240; support rod 250; movable edge 260; fixed edge 270;

[0029] Negative pressure device 300; air extraction pipeline 310;

[0030] Lifting support 400; annular support 410; first drive 411; annular guide rail 412; roller 413; first connecting rod 420; second connecting rod 430; third connecting rod 440; support ring plate 450;

[0031] Cooling device 500. Detailed implementation mode

[0032] The embodiments of the present invention will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary only for explaining the present invention and should not be construed as limiting the present invention.

[0033] In the description of the present invention, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present invention.

[0034] In the description of the invention, the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, exceeding, etc. are understood as not including the number itself, and above, below, within, etc. are understood as including the number itself. If there is a description of first and second, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.

[0035] In the description of the present invention, unless otherwise clearly defined, words such as setting, installing, connecting, etc. should be understood in a broad sense. Those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.

[0036] Refer to Figures 1 to 5, embodiments of the present invention provide a furnace pollution treatment device, including a gantry 100, which is erected on the furnace; a suction device installed on the gantry 100, the suction device includes an umbrella cover 200 and a negative pressure device 300, the umbrella cover 200 is installed on the gantry 100 through a lifting bracket 400, the negative pressure device 300 is installed on the gantry 100, an air outlet hole 210 is opened at the top of the umbrella cover 200, and the air outlet hole 210 is connected to the negative pressure device 300 through an air extraction pipe 310; the umbrella cover 200 includes a main layer umbrella cover 220 and at least one sub-layer umbrella cover 230, the sub-layer umbrella cover 230 is movably installed on the main layer umbrella cover 220, the main layer umbrella cover 220 includes a main layer umbrella skeleton 221 and a main layer umbrella surface 222, the main layer umbrella surface 222 covers the main layer umbrella skeleton 221, the sub-layer umbrella cover 230 includes a sub-layer umbrella skeleton 231 and a sub-layer umbrella surface 232, the sub-layer umbrella surface 232 covers the sub-layer umbrella skeleton 231, a telescopic device 240 is installed on the main layer umbrella skeleton 221, one end of the sub-layer umbrella skeleton 231 is connected to the telescopic device 240, and the telescopic device 240 is used to drive the sub-layer umbrella skeleton 231 to extend or retract. A suction device is provided at the top opening of the furnace to suck the smoke generated during the processing of the furnace, so as to prevent the dust and water vapor from being randomly emitted into the environment and polluting the environment. Among them, the umbrella cover 200 of the suction device is covered above the opening at the top of the furnace through the lifting bracket 400. When the furnace is processing or pouring molten iron, the suction device is started at the same time. The smoke generated by the furnace is sucked above the furnace due to the suction of the negative pressure device 300 and flows to the air outlet hole 210 of the umbrella cover 200 under the aggregation and guidance of the umbrella cover 200, and flows to the next processing mechanism through the suction pipe. And, the umbrella cover 200 is provided with two layers, including a main layer umbrella cover 220 and a sub-layer umbrella cover 230, and the sub-layer umbrella cover 230 can extend or retract driven by the telescopic device 240 to change the covering range of the overall umbrella cover 200 for the furnace opening. On the one hand, the applicability of the umbrella cover 200 can be improved. On the other hand, the aggregation and guidance effect of the umbrella cover 200 on the smoke can be ensured. The overall structure is compact, which helps to improve the production environmental protection benefits of the enterprise and improve the production environment of workers.

[0037] According to some embodiments of the present application, at least one support is provided between the main layer umbrella skeleton 221 and the sub-layer umbrella skeleton 231. One end of the support rod 250 is movably connected to the main layer umbrella skeleton 221, and the other end is fixedly connected to the sub-layer umbrella skeleton 231. Among them, the support rod 250 is used to strengthen the connection stability between the main layer umbrella skeleton 221 and the sub-layer umbrella skeleton 231. It should be noted that both the main layer umbrella skeleton 221 and the sub-layer umbrella skeleton 231 are formed by metal rods with high temperature resistance and rust prevention. Specifically, as Figure 3 shown, a chute 223 is provided on the metal rod of the main layer umbrella skeleton 221. One end of the support rod 250 is installed in the chute 223, and the other end is connected to the metal rod of the sub-layer umbrella skeleton 231.

[0038] According to some embodiments of the present application, the hoisting bracket 400 includes an annular bracket 410, a first connecting rod 420, and a second connecting rod 430. The annular bracket 410 is connected to the gantry 100 through the first connecting rod 420, and the umbrella cover 200 is connected to the annular bracket 410 through the second connecting rod 430.

[0039] Furthermore, the umbrella cover 200 is an openable structure. The annular bracket 410 is provided with a first drive 411, an annular guide rail 412, and a roller 413. The roller 413 is cooperatively installed with the annular guide rail 412. The first drive 411 is connected to the roller 413. One end of the second connecting rod 430 is connected to the roller 413, and the other end of the second connecting rod 430 is connected to the movable edge 260 of the umbrella cover 200. It should be noted that the umbrella cover 200 is foldable. When the melting furnace is processing or pouring molten iron, the first drive 411 is simultaneously started to drive the roller 413 to rotate. The roller 413 moves along the annular guide rail 412 to drive the umbrella cover 200 to open. Moreover, the worker can control the opening degree of the umbrella cover 200 by controlling the stroke of the roller 413. When the worker needs to store and fold the umbrella cover 200, the first drive 411 can be reversed to achieve this. The structure is compact and reliable, avoiding manual operation by the worker to open or fold the umbrella cover 200, which helps to ensure the production safety of the worker, can also reduce the labor intensity of the worker, and improve production efficiency.

[0040] Specifically, referring to Figure 1 、 Figure 2 and Figure 4 as shown in Figure 2 , the umbrella cover 200 is provided with a movable edge 260 and a fixed edge 270. Among them, in combination with Figure 1 and Figure 4 , the hoisting bracket 400 on the hoisting mechanism is further provided with a third connecting rod 440. One end of the third connecting rod 440 is fixedly connected to the hoisting bracket 400, and the other end is connected to the fixed edge 270 of the umbrella cover 200. Starting the first drive 411 to drive the roller 413 to rotate forward or backward can make the movable edge 260 of the umbrella cover 200 move away from or close to the fixed edge 270, thereby realizing the opening or closing of the umbrella cover 200, and the opening degree of the umbrella cover 200 can also be changed according to the actual situation. In addition, a pressure sensor (not shown in the figure) is installed on the fixed edge 270. When the movable edge 260 touches the fixed edge 270, the pressure sensor (not shown in the figure) feeds back a signal to the first drive 411 to make the first drive 411 stop, which helps to protect the first drive 411. Preferably, the first drive 411 of the present application is a forward and reverse stepping motor. In addition, the annular bracket 410 is further provided with a support ring plate 450 for supporting the first drive 411. Specifically, the first connecting rod 420 is an L-shaped rod, and the connection manner between the first connecting rod 420 and the annular bracket 410 is as shown in Figure 5As shown, the L-shaped design can avoid the collision between the first connecting rod 420 and the first drive 411, and the structure is simple and practical.

[0041] According to some embodiments of the present application, a steam pressure sensor (not shown in the figure) is provided on the side of the umbrella cover 200 facing the furnace. The steam pressure sensor (not shown in the figure) is used to monitor the steam impact generated during the reaction of the furnace so as to adjust the opening degree of the umbrella cover 200.

[0042] According to some embodiments of the present application, a gas sensor (not shown in the figure) is provided on the side of the umbrella cover 200 facing the furnace. The gas sensor (not shown in the figure) is used to detect the components and concentrations in the sucked gas to judge the reaction situation in the current furnace.

[0043] According to some embodiments of the present application, a cooling device 500 is further included. The cooling device 500 is connected to the suction device. The cooling device 500 is used to cool the sucked gas, cool and solidify the dust, and recycle the iron materials, which helps to reduce the loss of the enterprise and lower the production cost.

[0044] According to some embodiments of the present application, both the main layer umbrella surface 222 and the secondary layer umbrella surface 232 are made of heat-resistant materials. Since the smoke generated during the reaction of the furnace contains high-temperature water vapor, using heat-resistant materials for the main layer umbrella surface 222 and the secondary layer umbrella surface 232 can extend the service life of the umbrella cover 200. Specifically, both the main layer umbrella surface 222 and the secondary layer umbrella surface 232 are made of aluminum foil. The umbrella surface made of aluminum foil has the advantages of heat insulation, moisture resistance and easy cleaning.

[0045] According to some embodiments of the present application, an X-axis moving mechanism 110 and a Y-axis moving mechanism 120 are provided on the gantry 100. The X-axis moving mechanism 110 is connected to the gantry 100, the Y-axis moving mechanism 120 is connected to the X-axis moving mechanism 110, and the suction device is connected to the Y-axis moving mechanism 120. The cooperation of the X-axis moving mechanism 110 and the Y-axis moving mechanism 120 is used to adjust the position of the umbrella cover 200 relative to the furnace so that the umbrella cover 200 can better cover the opening of the furnace.

[0046] Specifically, the X-axis moving mechanism 110 includes an X-axis guide rail 111, an X-axis slider 112 and an X-axis drive (not shown in the figure), and the Y-axis moving mechanism 120 includes a Y-axis guide rail 121, a Y-axis slider 122 and a Y-axis drive (not shown in the figure), wherein the X-axis guide rail 111 is installed on the gantry 100, the X-axis slider 112 is installed in conjunction with the X-axis guide rail 111, the X-axis drive is connected to the X-axis slider 112 in a transmission manner, and the X-axis drive (not shown in the figure) is used to drive the X-axis slider 112 to move linearly on the X-axis guide rail 111. Similarly, the principle of the Y-axis moving mechanism 120 is the same as that of the X-axis moving mechanism 110. Specifically, the Y-axis guide rail 121 is connected to the X-axis slider 112, and the annular bracket 410 is connected to the Y-axis slider 122.

[0047] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0048] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. Furnace pollution treatment device, Characterized in that, Comprising: A gantry, which is erected on the furnace; A suction device, installed on the gantry, the suction device includes an umbrella cover and a negative pressure device, the umbrella cover is installed on the gantry through a hoisting bracket, the negative pressure device is installed on the gantry, an air outlet is provided at the top of the umbrella cover, and the air outlet is connected to the negative pressure device through an air extraction pipeline. The hoisting bracket includes an annular bracket, a first connecting rod and a second connecting rod. The annular bracket is connected to the gantry through the first connecting rod, and the umbrella cover is connected to the annular bracket through the second connecting rod. The umbrella cover is a structure that can be opened. The annular bracket is provided with a first drive, a circular guide rail and a roller. The roller is installed in cooperation with the circular guide rail. The first drive is connected to the roller. One end of the second connecting rod is connected to the roller, and the other end of the second connecting rod is connected to the movable edge of the umbrella cover; The umbrella cover includes a main layer umbrella cover and at least one sub-layer umbrella cover. The sub-layer umbrella cover is movably installed on the main layer umbrella cover. The main layer umbrella cover includes a main layer umbrella skeleton and a main layer umbrella surface. The main layer umbrella surface covers the main layer umbrella skeleton. The sub-layer umbrella cover includes a sub-layer umbrella skeleton and a sub-layer umbrella surface. The sub-layer umbrella surface covers the sub-layer umbrella skeleton. A telescopic device is installed on the main layer umbrella skeleton. One end of the sub-layer umbrella skeleton is connected to the telescopic device. The telescopic device is used to drive the sub-layer umbrella skeleton to extend or retract.

2. The furnace pollution treatment device according to claim 1, Characterized in that, At least one support rod is arranged between the main layer umbrella skeleton and the sub-layer umbrella skeleton. One end of the support rod is movably connected to the main layer umbrella skeleton, and the other end is fixedly connected to the sub-layer umbrella skeleton.

3. The furnace pollution treatment device according to claim 1, Characterized in that, A steam pressure sensor is arranged on the side of the umbrella cover facing the furnace. The steam pressure sensor is used to monitor the steam impact generated during the furnace reaction so as to adjust the opening degree of the umbrella cover.

4. The furnace pollution treatment device according to claim 1, Characterized in that, A gas sensor is arranged on the side of the umbrella cover facing the furnace. The gas sensor is used to detect the components and concentrations in the suction gas to judge the reaction situation in the current furnace.

5. The furnace pollution treatment device according to claim 1, Characterized in that, It further includes a cooling device, and the cooling device is connected to the suction device. The cooling device is used to cool the extracted gas, cool and solidify the dust, and recover the iron materials.

6. The furnace pollution treatment device according to claim 1, Characterized in that, Both the main layer umbrella surface and the sub-layer umbrella surface are made of heat-resistant materials.

7. The furnace pollution treatment device according to claim 6, Characterized in that, Both the main layer umbrella surface and the sub-layer umbrella surface are made of aluminum foil.

8. The furnace pollution treatment device according to claim 1, Characterized in that, An X-axis moving mechanism and a Y-axis moving mechanism are arranged on the gantry. The X-axis moving mechanism is connected to the gantry, the Y-axis moving mechanism is connected to the X-axis moving mechanism, and the suction device is connected to the Y-axis moving mechanism.

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