An LC resonator automated fabrication device

Abstract

The application discloses a kind of LC resonator automation manufacturing device, including cabinet, coil shaping assembly, work station component and control system;Wherein, the work station component includes winding work station component, stripping work station component, upper capacitor work station component, welding work station component, cutting head work station component and discharge work station component;The coil shaping assembly includes mounting base, shaping dynamic mould, shaping static mould and wire clamping structure;First driving structure for the wire clamping structure drive and second driving structure for the shaping dynamic mould drive are provided on the cabinet;A notch is provided on the mounting base.The method that six groups of coil shaping assemblies are arranged on a turntable, and work station components are arranged in adaptation with the six groups of coil shaping assemblies;Make that production efficiency is promoted, guarantee product performance consistency, reduce manufacturing cost, reliable in use, high in automation level, compact structure.

Description

Technical Field

[0001] This invention relates to the field of electronic product anti-theft systems, and in particular to an automated manufacturing device for LC resonators. Background Technology

[0002] In the Electronic Article Surveillance (EAS) industry, hard tags are a crucial component. The core of a hard tag's anti-theft capability lies in its internal LC resonator, and the level of detection capability of the tag is reflected in the quality of the LC resonator. In the EAS industry, the LC resonator is typically referred to as a frequency element, consisting of a coil and a capacitor connected to the coil. The automated manufacturing of high-performance EAS frequency elements has consistently suffered from low automation levels, fragmented manufacturing processes, and low production efficiency. Summary of the Invention

[0003] To address the aforementioned technical problems, this invention provides a method for setting six sets of coil shaping components on a turntable, and for setting station components that are adapted to these six sets of coil shaping components; this method improves production efficiency, ensures product performance consistency, reduces manufacturing costs, is reliable in use, has a high level of automation, and has a compact structure.

[0004] To solve the above-mentioned technical problems, the present invention is achieved through the following technical solution:

[0005] An automated LC resonator manufacturing device includes a cabinet with a turntable mounted on it; six sets of coil shaping components evenly distributed around the turntable; workstation components evenly arranged around the cabinet and adapted to the coil shaping components; and a control system. The workstation components sequentially include a winding workstation component, a stripping workstation component, a capacitor mounting workstation component, a welding workstation component, a cutting workstation component, and a discharge workstation component. Each coil shaping component includes a mounting base fixed to the turntable, a moving shaping mold inserted into the mounting base via an elastic structure, a stationary shaping mold inserted into the moving shaping mold, and a wire clamping structure disposed on the side of the moving shaping mold away from the turntable. The cabinet is provided with a first driving structure for driving the wire clamping structure and a second driving structure for driving the moving shaping mold. The mounting base has a notch. A turntable is installed on the aforementioned cabinet, on which six sets of coil shaping components are evenly arranged. These coil shaping components are used to make coils and can pass through the aforementioned workstation components sequentially as the turntable rotates, performing each step of processing. The operation of each component is controlled by the aforementioned control system, which has a compact structure and can effectively improve work efficiency. The raw wire is wound, stripped, capacitively charged, welded, cut, and discharged to obtain the desired product. The wire is clamped by the aforementioned wire clamping structure. At this time, the aforementioned shaping moving mold moves downward under the action of the aforementioned second driving structure. At this time, the positions of the aforementioned shaping stationary mold and the aforementioned mounting base remain unchanged, and the part of the aforementioned shaping stationary mold used for winding is exposed, passing through the aforementioned winding workstation components. After winding is completed, under the action of the second driving structure, the sizing moving mold is reset, and the wound coil is fixed between the sizing moving mold and the sizing stationary mold. The wire is clamped by the sizing moving mold and the sizing stationary mold. The winding station assembly continues to rotate at a certain angle. Under the action of the first driving structure, the wire is clamped and cut by the wire clamping structure. At this point, one coil is wound. Under the action of the turntable, the coil passes through the station in sequence. The sizing moving mold and the sizing stationary mold can be replaced according to actual use to produce different types of coils. The structure is simple, convenient and flexible to use, and improves work efficiency. The notch provides space for subsequent processing, and the structure is reasonable.

[0006] Furthermore, the clamping structure includes a first clamping block and a second clamping block that are inserted into the fixed moving mold and extend to the bottom of the mounting base; a cutting block is provided on one side of the second clamping block; and a spring is provided at the bottom of both the first clamping block and the second clamping block. During the winding of the wire, the first clamping block is raised upwards, and the free end of the wire enters the space below the first clamping block. The first clamping block then returns to its original position to fix the wire, and the winding operation is then performed. The wire is wound until both ends are set at a certain angle, and the wire is clamped by the sizing moving mold and the sizing station mold. Since the sizing moving mold has a space for accommodating the wire, the winding station assembly continues to rotate. During the rotation, the wire is engaged in the space. During the rotation, the second clamping block rises and lifts, and the wire rotates to the area below the second clamping block. Then the second clamping block returns to its original position. Under the action of the second clamping block and the cutting block, the wire is cut to form a coil. The winding station assembly then returns to its original position to produce the next coil. The bottom of the first clamping block and the second clamping block is provided with a spring. The spring is in a compressed state and is located between the mounting base and the first and second clamping blocks, so that the first and second clamping blocks can press against the sizing moving mold. They do not need to be connected to the first drive structure, which facilitates the rotation of the turntable.

[0007] Furthermore, the first driving structure includes a top rod disposed on the cabinet and a driving device acting on the top rod; the second driving structure includes a connecting rod connected to the fixed moving mold, a roller disposed at the bottom of the connecting rod, a locking block adapted to the roller, and a driving device for the up-and-down movement of the locking block. The top rod pushes the first and second locking blocks to achieve driving, resulting in a simple structure that does not interfere with the rotation of the turntable; the roller is easily engaged in the locking block, facilitating connection and ensuring stable connection during turntable rotation.

[0008] Furthermore, the winding station assembly includes a stand mounted on the cabinet, a lead rod mounted on the stand, a winding frame mounted above the coil shaping assembly, and a motor for rotating the winding frame; the lead rod is equipped with several guide rollers. The wire passes through the guide rollers on the lead rod, through the motor, and then through the winding frame, ensuring a stable connection and guaranteeing winding quality.

[0009] Furthermore, the wire stripping station assembly includes a mounting bracket mounted on the cabinet, wire stripping clamps mounted on the upper and lower sides of the mounting bracket and adapted to the notch, a drive device for the vertical movement of the wire stripping clamps, and a drive device for the horizontal movement of the mounting bracket. The wire stripping clamps clamp the wire towards each other under the action of one drive device, and move horizontally under the action of the other drive device to perform the wire stripping operation. The structure is simple and easy to use. While stripping the insulation layer, an instantaneous current is applied, causing the coil to heat up under energized conditions, plasticizing the insulation layer of the coil to achieve adhesion and shape.

[0010] Furthermore, the upper capacitor station assembly includes a vibrating screen disposed on one side of the cabinet, a guide pipe adapted to the vibrating screen, a loading block disposed at the outlet of the guide pipe and provided with a limiting groove adapted to the capacitor, an adjustable block disposed at the bottom of the loading block and extending into the limiting groove, a feeding magnet disposed at the top of the loading block, a driving device for horizontal movement of the feeding magnet, and a driving device for vertical movement of the feeding magnet. The vibrating screen sequentially feeds the capacitors into the guide pipe, and after passing through the guide pipe, they enter the limiting groove. They are then attracted by the feeding magnet and, via the driving device, delivered to the capacitor receiving space on the moving mold. The structure is simple and easy to use. The adjustable block can adjust its vertical position to ensure smooth discharge.

[0011] Furthermore, the welding station assembly includes a solder feeding structure mounted on the cabinet, a welding torch positioned above the notch and capable of vertical movement, and a welding block positioned at the bottom of the welding torch and adapted to the welding tip of the torch; the welding block has a wave structure. The solder feeding structure supplies the solder required for welding, and the wave structure of the welding block allows the capacitor and coil to be pressed together during downward movement in preparation for welding, facilitating welding and ensuring welding quality.

[0012] Furthermore, the solder feeding structure includes a solder roll holder disposed on one side of the cabinet, a clamping structure disposed on the solder roll holder, a solder guide tube connected to the clamping structure, and a top solder block with a solder penetration hole at the top; the top solder block is provided with a clamping block adapted to the soldering block; the clamping structure includes a drive wheel and an adjustable clamping wheel adapted to the drive wheel. The solder material is mounted on the solder roll holder and can rotate. Under the action of the drive wheel and the clamping wheel, the solder material can be conveyed in an orderly manner. The feeding through the solder guide tube ensures stability. The solder penetration hole ensures the stability of the solder material during the upward movement of the top solder block, thus ensuring soldering quality.

[0013] Furthermore, the cutting station assembly includes a top rod disposed at the bottom of the notch, a clamping plate disposed at the top of the notch, and a cutting block adapted to the clamping plate. After the capacitor and coil are welded, the ends need to be neatly cut. The top rod moves upward, and under the obstruction of the cutting block, the part to be cut is lifted by the top rod. After being lifted, the top rod returns to its original position, and the clamping plate moves, squeezing the part to be cut between the clamping plate and the cutting block. The cutting block is disposed above the clamping plate, and the part to be cut is cut off by pushing it outward. At the same time, during the cutting process, the cut-off waste is discharged outward by the movement of the cutting block, without affecting the overall operation. The structure is simple and easy to use.

[0014] Furthermore, the discharge station assembly includes a transmission belt structure mounted on the cabinet, a gripping structure positioned above the shaped stationary mold, and a discharge structure mounted on the cabinet; the transmission belt structure is equipped with a detection and classification device. The gripping structure grips the shaped stationary mold, simultaneously energizing and attracting the prepared coil, moving it above the discharge structure. When the power is turned off, the coil falls into the discharge structure and is conveyed to the transmission belt structure. The detection and classification device then classifies the coil as either qualified or unqualified.

[0015] Compared with existing technologies, the advantages of this invention are: improved production efficiency, guaranteed product performance consistency, reduced manufacturing costs, reliable use, high level of automation, and compact structure. Attached Figure Description

[0016] Figure 1 This is a three-dimensional schematic diagram of the present invention.

[0017] Figure 2 This is an exploded view of the present invention.

[0018] Figure 3 for Figure 1 Top view.

[0019] Figure 4 This is an enlarged view of the coil shaping assembly and winding station assembly of the present invention.

[0020] Figure 5 for Figure 4 Enlarged view of point A in the middle.

[0021] Figure 6 This is an enlarged view of the wire stripping station component of the present invention.

[0022] Figure 7 This is an enlarged view of the capacitor station component of the present invention.

[0023] Figure 8 This is an enlarged view of the welding station component of the present invention.

[0024] Figure 9 for Figure 8 Enlarged view of point B in the middle.

[0025] Figure 10 for Figure 8 Enlarged view of point C in the middle.

[0026] Figure 11 This is an enlarged view of the cutting station component of the present invention.

[0027] Figure 12 This is an enlarged view of the head cutting station component of the present invention from another angle.

[0028] Figure 13 This is an enlarged view of the material discharge station component of the present invention.

[0029] In the picture:

[0030] 1. Cabinet; 2. Turntable; 3. Coil shaping assembly; 4. Winding station assembly; 5. Stripping station assembly; 6. Capacitor mounting station assembly; 7. Welding station assembly; 8. Cutting station assembly; 9. Discharge station assembly; 10. Mounting base; 11. Shaping moving mold; 12. Shaping station static mold; 13. Wire clamping structure; 14. First drive structure; 15. Second drive structure; 16. Notch; 17. First clamping block; 18. Second clamping block; 19. Cutting block; 20. Push rod; 21. Connecting rod; 22. Roller; 23. Clamping block; 24. Stand; 25. Lead wire rod; 26. 27. Winding frame; 28. Motor; 29. ​​Guide wheel; 30. Mounting frame; 31. Stripping clamp; 32. Vibrating screen; 33. Guide tube; 34. Limiting groove; 35. Loading block; 36. Solder feeding structure; 37. Soldering gun; 38. Solder roll holder; 39. Solder guide tube; 40. Solder through hole; 41. Top solder block; 42. Clamping block; 43. Drive wheel; 44. Pressure wheel; 45. Top rod; 46. Clamping plate; 47. Cutting block; 48. Transmission belt structure; 49. Gripping structure; 50. Discharge structure; 51. Feeding magnet; 52. Capacitor; 53. Adjusting block. Detailed Implementation

[0031] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0032] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0033] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0034] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0035] In the following embodiments, the driving device is set as a cylinder drive. In other embodiments, it may be other forms of drive, which will not be described in detail here. At the same time, in the following embodiments, the displacement involved may be achieved by using a slider and a slide rail in combination, which will not be described in detail one by one.

[0036] See 1- Figure 5This invention provides an embodiment of an automated LC resonator manufacturing device. In this embodiment, the device includes a cabinet 1 with a turntable 2 mounted on it. The turntable 2 rotates via a stepper motor 27. Six sets of coil shaping components 3 are evenly arranged on the turntable 2. The cabinet 1 also includes workstation components that cooperate with the coil shaping components 3. A control system controls these components to achieve automated processing and improve production efficiency. The workstation components sequentially include a winding workstation component 4, a wire stripping workstation component 5, a capacitor mounting workstation component 6, and a welding workstation component 7. The unit includes a cutting station assembly 8 and a discharge station assembly 9. In this embodiment, the coil shaping assembly 3 includes a mounting base 10 fixed on the turntable 2, a shaping moving mold 11 inserted into the mounting base 10 through an elastic structure, a shaping stationary mold 12 inserted into the shaping moving mold 11, and a wire clamping structure 13 disposed on the side of the shaping moving mold 11 away from the turntable 2. The cabinet 1 is provided with a first driving structure 14 for driving the wire clamping structure 13 and a second driving structure 15 for driving the shaping moving mold 11. The mounting base 10 is provided with a notch 16. A turntable 2 is installed on the cabinet 1. Six sets of coil shaping components 3 are evenly arranged on the turntable 2. The coil shaping components 3 are used to make coils and can pass through the workstation components in sequence as the turntable 2 rotates, performing each step of processing. The operation of each component is controlled by the control system. The structure is compact and can effectively improve work efficiency. The raw wire is wound, stripped, capacitor 52 is applied, welded, cut off and discharged to obtain the desired product. The wire is clamped by the clamping structure 13. At this time, the shaping moving mold 11 moves downward under the action of the second driving structure 15. At this time, the positions of the shaping stationary mold 12 and the mounting base 10 remain unchanged. The part of the shaping stationary mold 12 used for winding is exposed and the wire is wound through the winding workstation component 4. Upon completion, under the action of the second driving structure 15, the sizing moving mold 11 is reset, and the wound coil is fixed between the sizing moving mold 11 and the sizing stationary mold 12. The wire is clamped by the sizing moving mold 11 and the sizing stationary mold 12. The winding station assembly 4 continues to rotate at a certain angle. Under the action of the first driving structure 14, the wire is clamped and cut by the wire clamping structure 13. At this point, one coil is wound. Under the action of the turntable 2, the coil passes through the station in sequence. The sizing moving mold 11 and the sizing stationary mold 12 can be replaced according to actual use to produce different types of coils. The structure is simple, convenient and flexible to use, and improves work efficiency. The setting of the notch 16 provides space for subsequent processing, and the structure is reasonable.

[0037] See Figure 4 and Figure 5This is an embodiment of an automated LC resonator manufacturing device of the present invention. In this embodiment, the basic part is the same as that in the above embodiment, and will not be described again here. In this embodiment, the wire clamping structure 13 includes a first clamping block 17 and a second clamping block 18 that are inserted into the shaping moving mold 11 and extend to the bottom of the mounting base 10; a cutting block 19 is provided on one side of the second clamping block 18; a spring is provided at the bottom of the first clamping block 17 and the second clamping block 18; the spring is disposed between the first clamping block 17 and the second clamping block 18 and the mounting base 10, and the pressure of the spring makes the first clamping block 17 and the second clamping block 18 tightly abut against the shaping moving mold 11. The specific structure of the spring is not shown in the figure; the wire is wound During the winding process, the first clamping block 17 is raised upwards, and the free end of the wire enters the space below the first clamping block 17. The first clamping block 17 is then lowered to fix the wire, and then a winding operation is performed. The wire is wound until both ends are set at a certain angle, and the wire is clamped by the shaping moving mold 11 and the shaping stationary mold 12. Since the shaping moving mold 11 has a space for accommodating the wire, the winding station assembly 4 continues to rotate. During the rotation, the wire is engaged in the space, and during the rotation, the second clamping block 18 is raised, and the wire rotates to the area below the second clamping block 18. Then the second clamping block 18 is lowered. Upon resetting, under the action of the second clamping block 18 and the cutting block 19, the wire is cut to form a coil. The winding assembly then resets to allow for the production of the next coil. The bottom of the first clamping block 17 and the second clamping block 18 is equipped with a spring, which is in a compressed state and positioned between the mounting base 10 and the first and second clamping blocks 17 and 18. This allows the first and second clamping blocks 17 and 18 to press against the shaping moving mold 11, eliminating the need for connection with the first drive structure 14 and facilitating the rotation of the turntable 2. Simultaneously, the first drive structure 14 includes... The top rod 20 is placed on the cabinet 1 and a driving device acts on the top rod 20; the second driving structure 15 includes a connecting rod 21 connected to the fixed moving mold 11, a roller 22 disposed at the bottom of the connecting rod 21, a locking block 23 adapted to the roller 22, and a driving device for the locking block 23 to move up and down. The top rod 20 can drive the first clamping block 17 and the second clamping block 18. The structure is simple and will not interfere with the rotation of the turntable 2. The roller 22 can be easily locked in the locking block 23. During the rotation of the turntable 2, the connection is convenient and stable.

[0038] See Figure 1 and Figure 4This is an embodiment of an automated LC resonator manufacturing device of the present invention. In this embodiment, the basic part is the same as that in the above embodiment, and will not be described again here. In this embodiment, the winding station assembly 4 includes a stand 24 mounted on the cabinet 1, a lead rod 25 mounted on the stand 24, a winding frame 26 mounted above the coil shaping assembly 3, and a motor 27 for rotating the winding frame 26; the lead rod 25 is provided with a plurality of guide wheels 28; the wire passes through the guide wheels 28 on the lead rod 25, passes through the motor 27, and then passes through the winding frame 26, with a stable connection to ensure winding quality; in this embodiment, the lead rod 25 is provided with a detection sensor to detect the presence or absence of wire to ensure the continuity of processing.

[0039] See Figure 6 This is an embodiment of an automated LC resonator manufacturing device of the present invention. In this embodiment, the basic part is the same as that in the above embodiment, and will not be described again here. In this embodiment, the wire stripping station assembly 5 includes a mounting bracket 29 disposed on the cabinet 1, wire stripping clamps 30 disposed on the upper and lower sides of the mounting bracket 29 and adapted to the notch 16, a drive device for the vertical movement of the wire stripping clamps 30, and a drive device for the horizontal movement of the mounting bracket 29. The wire stripping clamps 30 clamp the wires facing each other under the action of one drive device, and move horizontally under the action of the other drive device to perform the wire stripping operation. The structure is simple and easy to use. While stripping the insulation layer, a current is instantaneously applied to heat the coil in the energized state, causing the insulation layer of the coil to plasticize and adhere, thus achieving shape.

[0040] See Figure 7 , Figure 8 and Figure 10 This is an embodiment of an automated LC resonator manufacturing device of the present invention. In this embodiment, the basic part is the same as that in the above embodiment, and will not be described again here. In this embodiment, the upper capacitor station assembly 6 includes a vibrating screen 31 disposed on one side of the cabinet 1, a guide pipe 32 adapted to the vibrating screen 31, a loading block 34 disposed at the outlet of the guide pipe 32 and provided with a limiting groove 33 adapted to the capacitor 52, an adjusting block 53 disposed at the bottom of the loading block 34 and extending into the limiting groove 33 and adjustable for vertical displacement, a feeding magnet 51 disposed at the top of the loading block 34, a driving device for horizontal movement of the feeding magnet 51, and a driving device for vertical movement of the feeding magnet 51. The vibrating screen 31 sequentially feeds the capacitors 52 into the guide pipe 32. After passing through the guide pipe 32, the capacitors enter the limiting groove 33 and are attracted by the feeding magnet 51. Then, through the driving device, the capacitors 52 are sent to the capacitor 52 receiving space on the shaping moving mold 11. The structure is simple and easy to use. The adjusting block 53 can adjust the up and down position to ensure smooth material discharge.

[0041] See Figure 8 and Figure 9 This is an embodiment of an automated LC resonator manufacturing device of the present invention. In this embodiment, the basic part is the same as that in the above embodiment, and will not be described again here. In this embodiment, the welding station assembly 7 includes a solder feeding structure 35 disposed on the cabinet 1, a welding gun 36 disposed above the notch 16 and moving up and down, and a welding block 37 disposed at the bottom of the welding gun 36 and adapted to the welding head of the welding gun 36; the welding block 37 is provided with a wave structure; the solder feeding structure 35 is used to feed the solder required for welding, and the welding block 37 is provided with a wave structure. When moving downward to prepare for welding, the wave structure can squeeze the capacitor 52 and the coil together, which facilitates welding and ensures welding quality; in this embodiment, the solder feeding structure 35 includes a solder roll holder 38 disposed on one side of the cabinet 1 and a solder roll holder 38 disposed on the solder roll holder 37. The frame 38 includes a clamping structure, a solder guide tube 39 connected to the clamping structure, and a top solder block 41 with a solder penetration hole 40 at the top. The top solder block 41 is equipped with a clamping block 42 that matches the soldering block 37. The clamping structure includes a drive wheel 43 and an adjustable clamping wheel 44 that matches the drive wheel 43. The solder material is mounted on the solder roll frame 38 and can rotate. Under the action of the drive wheel 43 and the clamping wheel 44, the solder material can be transported in an orderly manner. The solder guide tube 39 is used for feeding to ensure stability. The solder penetration hole 40 ensures the stability of the solder material during the upward movement of the top solder block 41 and ensures the soldering quality.

[0042] See Figure 11 and Figure 12 This is an embodiment of an automated LC resonator manufacturing device of the present invention. In this embodiment, the basic part is the same as that in the above embodiment, and will not be repeated here. In this embodiment, the cutting station assembly 8 includes a top material rod 45 disposed at the bottom of the notch 16, a clamping plate 46 disposed at the top of the notch 16, and a cutting block 47 adapted to the clamping plate 46. After the capacitor 52 is welded to the coil, the end needs to be cut neatly. The top material rod 45 moves upward, and under the obstruction of the cutting block 47, the part to be cut is lifted by the top material rod 45. After being lifted, the top material rod 45 resets, and the clamping plate 46 moves, squeezing the part to be cut between the clamping plate 46 and the cutting block 47. The cutting block 47 is disposed above the clamping plate 46. The part to be cut is cut off by pushing the cutting block 47 outward. At the same time, during the cutting process, the cut-off waste is discharged outward by the movement of the cutting block 47, which does not affect the overall operation. The structure is simple and easy to use.

[0043] See Figure 13This is an embodiment of an automated LC resonator manufacturing device of the present invention. In this embodiment, the basic part is the same as that in the above embodiment, and will not be described again here. In this embodiment, the above-mentioned discharge station component 9 includes a transmission belt structure 48 disposed on the above-mentioned cabinet 1, a gripping structure 49 disposed above the above-mentioned shaping stationary mold 12, and a discharge structure 50 disposed on the above-mentioned cabinet 1; the transmission belt structure is provided with a detection and classification device. The above-mentioned shaping stationary mold 12 is gripped by the above-mentioned gripping structure 49, and the prepared coil is attracted by the power supply and moved to the above-mentioned discharge structure 50. When the power is turned off, the coil falls into the above-mentioned discharge structure 50 and is conveyed to the above-mentioned transmission belt structure 48 through the discharge structure 50. After passing through the above-mentioned detection and classification device, qualified and unqualified products are classified. In this embodiment, when unqualified products are detected, the unqualified products can be blown away from the transmission belt structure 48 by the air blowing component. It is not limited to this, and will not be described again here.

[0044] The above description is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any changes or modifications made by those skilled in the art within the scope of the present invention are covered by the patent scope of the present invention.

Claims

1. An automated fabrication device for LC resonators, characterized in that: The system includes a cabinet with a turntable; six coil shaping assemblies evenly arranged around the turntable; workstation assemblies evenly arranged around the cabinet and adapted to the coil shaping assemblies; and a control system. The workstation assemblies sequentially include a winding workstation assembly, a stripping workstation assembly, a capacitor mounting workstation assembly, a welding workstation assembly, a cutting workstation assembly, and a discharge workstation assembly. Each coil shaping assembly includes a mounting base fixed to the turntable, a moving shaping mold inserted into the mounting base via an elastic structure, a stationary shaping mold inserted into the moving shaping mold, and a wire clamping joint located on the side of the moving shaping mold away from the turntable. The structure includes: a first drive structure for driving the clamping structure and a second drive structure for driving the fixed-shape moving mold on the cabinet body; a notch on the mounting base; the clamping structure includes a first clamping block and a second clamping block inserted into the fixed-shape moving mold and extending to the bottom of the mounting base; a cutting block is provided on one side of the second clamping block; a spring is provided at the bottom of both the first clamping block and the second clamping block; the first drive structure includes a top rod provided on the cabinet body and a drive device acting on the top rod; the second drive structure includes a connecting rod connected to the fixed-shape moving mold, a roller provided at the bottom of the connecting rod, a locking block adapted to the roller, and a drive device for the up-and-down movement of the locking block.

2. The automated LC resonator manufacturing apparatus according to claim 1, characterized in that: The winding station assembly includes a stand on the cabinet, a lead rod on the stand, a winding frame above the coil shaping assembly, and a motor for rotating the winding frame; the lead rod is provided with several lead wheels.

3. The automated LC resonator manufacturing apparatus according to claim 1 or 2, characterized in that: The wire stripping station assembly includes a mounting bracket mounted on the cabinet, wire stripping clamps mounted on the upper and lower sides of the mounting bracket and adapted to the notch, a drive device for the vertical movement of the wire stripping clamps, and a drive device for the horizontal movement of the mounting bracket.

4. The automated LC resonator manufacturing apparatus according to claim 1 or 2, characterized in that: The upper capacitor station assembly includes a vibrating screen disposed on one side of the cabinet, a guide pipe adapted to the vibrating screen, a loading block disposed at the outlet of the guide pipe and provided with a limiting groove adapted to the capacitor, an adjusting block disposed at the bottom of the loading block and extending into the limiting groove and adjustable for vertical displacement, a feeding magnet disposed at the top of the loading block, a driving device for horizontal movement of the feeding magnet, and a driving device for vertical movement of the feeding magnet.

5. The automated LC resonator manufacturing apparatus according to claim 1 or 2, characterized in that: The welding station assembly includes a solder feeding structure mounted on the cabinet, a welding torch that moves up and down above the notch, and a welding block mounted at the bottom of the welding torch that is compatible with the welding head of the welding torch; the welding block has a wave structure.

6. The automated LC resonator manufacturing apparatus according to claim 5, characterized in that: The solder feeding structure includes a solder roll rack on one side of the cabinet, a clamping structure on the solder roll rack, a solder guide tube connected to the clamping structure, and a top solder block with a solder penetration hole at the top; the top solder block is provided with a clamping block adapted to the soldering block; the clamping structure includes a drive wheel and an adjustable clamping wheel adapted to the drive wheel.

7. The automated fabrication apparatus for LC resonators according to claim 1 or 2, characterized in that: The cutting station assembly includes a top bar disposed at the bottom of the notch, a clamping plate disposed at the top of the notch, and a cutting block adapted to the clamping plate.

8. The automated fabrication apparatus for LC resonators according to claim 1 or 2, characterized in that: The discharge station assembly includes a transmission belt structure mounted on the cabinet, a gripping structure mounted above the fixed mold, and a discharge structure mounted on the cabinet; the transmission belt structure is equipped with a detection and sorting device.

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