Tunnel construction wastewater recycling system and method of use thereof
By using inclined filter plates, sewage discharge casing, vibrators, and adjustable filter cartridge distance in the tunnel construction wastewater recycling system, the problems of sediment accumulation and high-concentration wastewater clogging were solved, achieving efficient water extraction and recycling.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- NORTHWEST INST OF ECO ENVIRONMENT & RESOURCES CAS
- Filing Date
- 2023-02-13
- Publication Date
- 2026-04-10
AI Technical Summary
In existing tunnel construction wastewater recycling systems, sediments and large particulate impurities tend to accumulate, affecting pumping efficiency. Furthermore, high-concentration wastewater can easily clog filtration equipment, resulting in low purification efficiency.
A system including a load-bearing frame, a circulating water tank, purification components, and filter pipes was designed. The system prevents sediment accumulation by using inclined filter plates and a sewage discharge casing, removes impurities from the filter cartridges by a vibrator, adjusts the filter cartridge distance to adapt to the wastewater concentration, disinfects and sterilizes with ultraviolet light, and extracts the settled water using a folded pipe.
It prevents sediment buildup, improves pumping efficiency and purification quality, adapts to wastewater of different concentrations, ensures that the filter element does not clog, and facilitates the recycling of purified water.
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Figure CN116282657B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of tunnel construction equipment, in particular to a tunnel construction wastewater recycling system and a use method thereof. BACKGROUND
[0002] In the construction of tunnel engineering, water pollution problems are prone to occur due to the need for deep underground tunneling, especially in some southern regions where groundwater systems are relatively abundant. In this case, the construction of underground tunnels will pollute and damage groundwater. When wastewater is discharged without treatment, it will harm surface water bodies and human health. In specific tunnel construction, common methods include explosive blasting, piling, concrete pouring, and reinforcement, which can affect the surrounding rock walls of the tunnel. When the cement on the rock falls off, it will produce a large amount of slurry, causing water pollution and threatening the safety of the construction team during underground construction. A wastewater recycling system is usually used to purify and treat wastewater for recycling.
[0003] In the prior art, when wastewater is extracted, the sediment and large particles in the wastewater are prone to accumulate at the extraction location due to the suction force, affecting the extraction efficiency. Moreover, when the wastewater is purified, the impurities are prone to block the filtration equipment when the wastewater concentration is too high, affecting the normal filtration work of the equipment and resulting in low filtration efficiency. At the same time, when clean water is extracted, the sediment from the purification process is easily extracted, affecting the purification quality. Therefore, it is necessary to design a tunnel construction wastewater recycling system and a use method thereof. SUMMARY
[0004] The present application solves the problem of providing a tunnel construction wastewater recycling system and a use method thereof. The tunnel construction wastewater recycling system is simple to operate, has multiple functions, and has good anti-accumulation and anti-clogging functions. It also has good purification and filtration functions and can adjust the distance between the filter cores according to different concentrations of wastewater. By setting one end of the filter pipe above the sediment, it can easily extract clean water for recycling.
[0005] To achieve the above-mentioned purposes, the present application adopts the following technical solutions:
[0006] The utility model provides a kind of tunnel construction wastewater recycling system, including load-bearing frame, circulating water tank, installation tank cover, first water pump, wastewater pipe, water inlet assembly, purification assembly, sealing bulkhead and second water pump, the top end surface central fixed mounting of the load-bearing frame is equipped with circulating water tank, the inboard top of the circulating water tank is fixedly installed with sealing bulkhead, the bottom of the sealing bulkhead is provided with purification assembly, the both sides end surface of the circulating water tank is fixedly installed with installation tank cover, and the end surface central fixed mounting of circulating water tank side installation tank cover is equipped with first water pump, and the other end of first water pump is connected with purification assembly, the one end of the first water pump is fixedly installed with wastewater pipe, and the bottom end surface connection installation of wastewater pipe is equipped with water inlet assembly, the top end surface above of the circulating water tank is provided with second water pump.
[0007] The purification assembly includes a purification box, a dedusting box, a second electric guide rail, a second electric sliding seat, an adjusting bracket, a first purification filter element, a second purification filter element, a limiting hole, an adjusting tooth plate, a second motor, an adjusting gear, a follower plate, a first filter pipe, a second filter pipe, a third water pump, a folding pipe and a sedimentation tank. The purification box is fixedly installed on the inner bottom of the circulating water tank. The inner wall of the purification box is provided with the dedusting box. The first water pump is in communication with the interior of the dedusting box through a pipeline. The interior of the dedusting box is provided with the first purification filter element and the second purification filter element on the two sides, respectively. The outer wall of the dedusting box is fixedly installed with the second electric guide rail on the two sides. The one end of the second electric guide rail is connected with the second electric sliding seat. The one end of the second electric sliding seat is provided with the limiting hole. The limiting hole is inserted with the adjusting tooth plate in the center of the end surface. The second motor is fixedly installed on the bottom end surface of the second electric sliding seat. The one end of the second motor is fixedly installed with the adjusting gear. The adjusting gear is in meshing connection with the rack of the adjusting tooth plate through the limiting hole. The other end of the adjusting tooth plate is fixedly installed with the follower plate. The adjusting bracket is fixedly installed on the top end surface of the second electric sliding seat and the follower plate. The other end of the adjusting bracket on the top of the second electric sliding seat is fixedly connected with the first purification filter element. The other end of the adjusting bracket on the top of the follower plate is fixedly connected with the second purification filter element. The other end of the dedusting box is fixedly installed with the third water pump on the top. The one end of the third water pump is connected with the first filter pipe. The one end of the first filter pipe is located on the side of the second purification filter element through the dedusting box. The other end of the third water pump is connected with the second filter pipe. The inner bottom of the purification box is provided with the sedimentation tank. The other side of the interior of the purification box is provided with the folding pipe. The folding pipe is located above the top of the sedimentation tank. The bottom end surface of the sealing bulkhead is fixedly installed with the ultraviolet disinfection lamp.
[0008] As a further scheme of the utility model: the bottom end surface all around of the load-bearing frame is fixedly installed with load-bearing leg through welding, and the bottom end surface of load-bearing leg is fixedly installed with antiskid pad.
[0009] As a further scheme of the present application: the top end face outer wall of the circulating water tank is fixedly installed with a water pump support by welding. The second water pump is fixedly installed on the top end face of the water pump support, and the second water pump is communicated with the inside top of the circulating water tank through a pipeline.
[0010] As a further scheme of the present application: the inside wall of the purification box is fixedly installed with a connecting seat, one end of the impurity removal box is fixedly connected with one side end face of the connecting seat, and the bottom end face of the impurity removal box is fixedly installed with a vibrator.
[0011] As a further scheme of the present application: the inside bottom end face of the follow-up plate is fixedly installed with a guide block, and the top end face of the second electric sliding seat is provided with a guide groove, and one end of the guide block is insertedly installed in the guide groove.
[0012] As a further scheme of the present application: the other side end face inside the purification box is fixedly installed with a third electric guide rail, and the end face of the third electric guide rail is installed with a third electric sliding seat, one end of the third electric sliding seat is fixedly installed with a positioning frame, and the folding pipe is insertedly installed in the end face center of the positioning frame. The bottom end face of the sealing partition plate is fixedly installed with a fourth water pump on one side, and one end of the top of the folding pipe passes through the positioning frame and is connected with the fourth water pump. The top pipeline of the fourth water pump penetrates the top end face of the sealing partition plate.
[0013] As a further scheme of the present application: the water inlet assembly comprises a water suction seat, an inclined filter plate, a support bracket, a sewage machine shell, a belt pulley, a transmission belt, a discharge plate, an anti-blocking push seat and a discharging hole. The water suction seat is fixedly installed at the bottom end of the wastewater pipe, and the bottom end of the water suction seat is fixedly installed with a support bracket. The inside bottom of the water suction seat is fixedly installed with an inclined filter plate. The outside end face of the water suction seat is insertedly installed with a sewage machine shell on one side. The inside of the sewage machine shell is communicated with the inside of the water suction seat. The inner wall of the sewage machine shell is provided with a belt pulley on both sides of the center. The outside of the two belt pulleys is sleevedly installed with a transmission belt. The end face of the transmission belt is fixedly installed with a plurality of discharge plates. One end of the discharge plate passes through the sewage machine shell, the water suction seat and is located on the outside of the inclined filter plate. One end of the discharge plate is of a conical structure. The bottom end face of the sewage machine shell is provided with a discharging hole below the discharge plate. The anti-blocking push seat is arranged below the discharging hole.
[0014] As a further scheme of the present application: the top and bottom end faces of the sewage machine shell are fixedly installed with two transmission bearings on both sides. A connecting shaft is insertedly installed between the two transmission bearings. The belt pulley is fixedly installed on the center of the outer wall of the connecting shaft. The top side of the sewage machine shell is fixedly installed with a first motor. The motor shaft of the first motor is fixedly connected with one of the connecting shafts.
[0015] As a further scheme of the present application, the first electric guide rail is fixedly installed at the center of the outer wall of the pollution discharging shell, and the first electric slide is connected and installed at the outer side of the first electric guide rail.
[0016] A use method of a tunnel construction wastewater recycling system, comprising the following steps:
[0017] Step S1: The load-bearing support and the anti-skid base plate at the bottom of the load-bearing support can provide stable support for the load-bearing frame; during use, the first water pump on the side of the installation tank cover is operated, and the wastewater is extracted through the wastewater pipe and the water inlet assembly; one end of the wastewater pipe is placed in the wastewater, the water suction seat is supported by the support bracket, so that the wastewater can be filtered by the inclined filter plate and then transported to the first water pump through the wastewater pipe; during the extraction of the wastewater, large particles and sediments in the water are also extracted to one side of the inclined filter plate; at this time, the first motor at the top of the pollution discharging shell is operated, and one of the connecting shafts is driven to rotate between the transmission bearings through the motor shaft; since the belt pulleys are fixed to the outer sides of the connecting shafts and the two belt pulleys are connected by the transmission belt, one belt pulley drives the other belt pulley to rotate; the rotating transmission belt drives the discharge plate to rotate; when the discharge plate rotates to the inside of the water suction seat, the discharge plate can wind and scrape off the large particles and sediments from one side of the inclined filter plate; after the sediments and large particles are wound into the inside of the pollution discharging shell, they fall out of the pollution discharging shell through the discharge hole; when there are many sediments at the bottom of the pollution discharging shell, the first electric guide rail is operated, so that the first electric slide moves at the outer side of the first electric guide rail, thereby the anti-blocking pusher is driven by the vertical beam frame to move the sediments, effectively avoiding the blockage of the discharge hole caused by the accumulation of many sediments;
[0018] Step S2: the wastewater extracted by the first water pump is conveyed to the inside of the circulating water tank through the pipeline, and is purified by the purification assembly; when the wastewater is conveyed to the inside of the impurity removal box of the purification box through the pipeline, the wastewater can be subjected to secondary filtration and purification by the first purification filter element and the second purification filter element, so that the purified wastewater is located on one side of the second filter pipe; in the process of purification, the impurity removal box is fixedly installed on one side of the purification box through the connecting seat, so that the impurity removal box has a stable connection structure; the vibrator at the bottom of the impurity removal box works to vibrate the inside of the impurity removal box, so that the impurities adhering to the surfaces of the first purification filter element and the second purification filter element are shaken off, the efficiency of purification and filtration is improved, the distance between the first purification filter element and the second purification filter element can be adjusted according to the different concentrations of impurities in the wastewater, so that the first purification filter element and the second purification filter element are not blocked by too many impurities, and the normal filtration of the first purification filter element and the second purification filter element is affected; the second electric guide rail works to drive the second electric sliding seat to move on the outside of the second electric guide rail, so that the distance between the first purification filter element and the second purification filter element is adjusted through the adjusting bracket at the top of the second electric sliding seat and the adjusting bracket at the top of the follower plate, so that the distance between the first purification filter element and the inner wall on one side of the impurity removal box and the distance between the second purification filter element and the inner wall on the other side of the impurity removal box are adjusted; when it is necessary to adjust the distance between the first purification filter element and the second purification filter element, the second motor at the bottom of the second electric sliding seat works to drive the adjusting gear to rotate; with the rotation of the adjusting gear, the adjusting tooth plate is pushed to slide in the limiting hole; the follower plate drives the guide block to slide in the guide groove at the top of the second electric guide rail, so that the follower plate drives the adjusting bracket and the second purification filter element to move, thereby adjusting the distance between the second purification filter element and the first purification filter element; by setting different distances between the second purification filter element and the first purification filter element, wastewater with different concentrations can be filtered;
[0019] Step S3: the third water pump works to convey the water purified by the second purification filter element to the second filter pipe through the first filter pipe, and then to the inside of the sedimentation tank through the second filter pipe for storage, and meanwhile, the ultraviolet disinfection lamp at the bottom of the sealing partition plate works to sterilize the water in the sedimentation tank and the impurity removal box; after a period of sedimentation, the fourth water pump works, and meanwhile, according to the depth of the sedimentation water, the third electric guide rail works to drive the positioning frame to move the folding pipe by the third electric sliding seat, so that one end of the bottom of the folding pipe is inserted below the liquid level of the sedimentation tank, and the fourth water pump conveys the water in the sedimentation tank to the top of the sealing partition plate through the pipeline for storage, so that the second water pump on the top of the water pump support can conveniently extract clean water from the inside of the circulating water tank through the pipeline, and the clean water can be conveniently recycled.
[0020] The beneficial effects of this invention are as follows: The tunnel construction wastewater recycling system of this invention is simple to operate and has multiple functions. During use, the water inlet component set at one end of the wastewater pipe has a good anti-accumulation and clogging function, effectively avoiding the situation where sediment accumulation prevents water pumping. At the same time, the purification component has a good purification and filtration function, and can adjust the distance between the filter elements according to different concentrations of wastewater, so that the volume can be adjusted, thereby avoiding the filter elements from being clogged by excessively high concentrations, thus affecting the purification efficiency. In addition, by setting one end of the filter pipe above the sediment, it is easy to pump out clean water and avoids pumping out sediment impurities, effectively improving the quality of water pumping and facilitating recycling. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the first overall structure of the present invention;
[0022] Figure 2 This is a schematic diagram of the second overall structure of the present invention;
[0023] Figure 3 This is the overall front view of the present invention;
[0024] Figure 4 This is an overall top view of the present invention;
[0025] Figure 5 This is an overall bottom view of the present invention;
[0026] Figure 6 This is an overall top sectional view of the present invention;
[0027] Figure 7 This is a partial structural schematic diagram of the purification component of the present invention;
[0028] Figure 8 This is a schematic diagram of the internal structure of the purification component of the present invention;
[0029] Figure 9 This is a partial front view of the purification component of the present invention;
[0030] Legend: 1, bearing frame; 2, circulating water tank; 3, installation tank cover; 4, first water pump; 5, waste water pipe; 6, water inlet assembly; 7, purification assembly; 8, sealing partition; 9, second water pump; 61, water suction seat; 62, obliquely placed filter plate; 63, support bracket; 64, sewage machine shell; 65, transmission bearing; 66, connecting shaft; 67, first motor; 68, belt pulley; 69, transmission belt; 610, discharge plate; 611, first electric guide rail; 612, first electric sliding seat; 613, vertical beam frame; 614, anti-blocking push seat; 615, discharging hole; 71, purification box; 72, impurity removal box; 73, second electric guide rail; 74, second electric sliding seat; 75, adjusting support; 76, first purification filter element; 77, second purification filter element; 78, limiting hole; 79, adjusting toothed plate; 710, second motor; 711, adjusting gear; 712, follow-up plate; 713, first filter pipe; 714, second filter pipe; 715, third water pump; 716, third electric guide rail; 717, third electric sliding seat; 718, positioning frame; 719, folding pipe; 720, fourth water pump; 721, ultraviolet disinfection lamp; 722, connecting seat; 723, vibrator; 724, sedimentation tank. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0032] The specific embodiments are given below.
[0033] Reference Figures 1-9 A tunnel construction wastewater recycling system, comprising a bearing frame 1, a circulating water tank 2, an installation tank cover 3, a first water pump 4, a waste water pipe 5, a water inlet assembly 6, a purification assembly 7, a sealing partition 8 and a second water pump 9, the top end face of the bearing frame 1 is fixedly installed with the circulating water tank 2. The inner side of the circulating water tank 2 is fixedly installed with the sealing partition 8 at the top, the bottom of the sealing partition 8 is provided with the purification assembly 7, the two side end faces of the circulating water tank 2 are fixedly installed with the installation tank cover 3, the end face of the installation tank cover 3 on one side of the circulating water tank 2 is fixedly installed with the first water pump 4, the other end of the first water pump 4 is connected with the purification assembly 7, one end of the first water pump 4 is fixedly installed with the waste water pipe 5, the bottom end face of the waste water pipe 5 is connected with the installation of the water inlet assembly 6, the top end face of the circulating water tank 2 is provided with the second water pump 9 above;
[0034] The purification assembly 7 comprises a purification box 71, a impurity removal box 72, a second electric guide rail 73, a second electric sliding seat 74, an adjusting support 75, a first purification filter element 76, a second purification filter element 77, a limiting hole 78, an adjusting toothed plate 79, a second motor 710, an adjusting gear 711, a follower plate 712, a first filter pipe 713, a second filter pipe 714, a third water pump 715, a folding pipe 719 and a sedimentation tank 724. The purification box 71 is fixedly installed on the inner bottom of the circulating water tank 2, the inner wall of the purification box 71 is provided with the impurity removal box 72 on one side, the first water pump 4 is communicated with the inside of the impurity removal box 72 through a pipeline, the inside of the impurity removal box 72 is provided with the first purification filter element 76 and the second purification filter element 77 on both sides respectively, the outer wall of the impurity removal box 72 is fixedly installed with the second electric guide rail 73 on both sides, one end of the second electric guide rail 73 is connected with the second electric sliding seat 74, the limiting hole 78 is formed in the central of one end of the second electric sliding seat 74, the adjusting toothed plate 79 is inserted and installed in the central of the end face of the limiting hole 78, the second motor 710 is fixedly installed on the bottom end face of the second electric sliding seat 74, the adjusting gear 711 is fixedly installed on one end of the second motor 710, the adjusting gear 711 is meshed and connected with the rack of the adjusting toothed plate 79 through the limiting hole 78, the other end of the adjusting toothed plate 79 is fixedly installed with the follower plate 712 on the top, the adjusting support 75 is fixedly installed on the top end face of the second electric sliding seat 74 and the follower plate 712, the other end of the adjusting support 75 on the top of the second electric sliding seat 74 is fixedly connected with the first purification filter element 76, the other end of the adjusting support 75 on the top of the follower plate 712 is fixedly connected with the second purification filter element 77, the other end of the impurity removal box 72 is fixedly installed with the third water pump 715 on the top, one end of the third water pump 715 is connected with the first filter pipe 713, one end of the first filter pipe 713 is located on one side of the second purification filter element 77 through the impurity removal box 72, the other end of the third water pump 715 is connected with the second filter pipe 714, the inner bottom of the purification box 71 is provided with the sedimentation tank 724, the other side of the inside of the purification box 71 is provided with the folding pipe 719, the folding pipe 719 is located above the top of the sedimentation tank 724, the bottom end face of the sealing partition plate 8 is fixedly installed with the ultraviolet disinfection lamp 721.
[0035] The bottom end face of the bearing rack 1 is fixedly installed with bearing legs through welding on all around, and the bottom end face of the bearing leg is fixedly installed with anti-skid pads; the bearing legs and the anti-skid pads on the bottom of the bearing legs can stably support the bearing rack 1.
[0036] The top end face of the circulating water tank 2 is fixedly installed with a water pump support through welding on the outer wall, the second water pump 9 is fixedly installed on the top end face of the water pump support, and the second water pump 9 is communicated with the inner top of the circulating water tank 2 through a pipeline; the second water pump 9 on the top of the water pump support can conveniently extract clean water from the inside of the circulating water tank 2 through a pipeline, and the clean water can be conveniently recycled.
[0037] A connecting seat 722 is fixedly installed on one side of the inner wall of the purification box 71, and one end of the impurity removal box 72 is fixedly connected to one side end face of the connecting seat 722. A vibrator 723 is fixedly installed in the center of the bottom end face of the impurity removal box 72. The connecting seat 722 enables the impurity removal box 72 to be fixedly installed on one side of the purification box 71, so that the impurity removal box 72 has a stable connection structure. When the vibrator 723 at the bottom of the impurity removal box 72 works, it can vibrate the inside of the impurity removal box 72, thereby shaking off the impurities adhering to the surface of the first purification filter element 76 and the second purification filter element 77, and improving the purification and filtration efficiency.
[0038] A guide block is fixedly installed on the bottom inner side of the follower plate 712, and a guide groove is opened on one side of the top end face of the second electric slide block 74. One end of the guide block is inserted into the inside of the guide groove. The follower plate 712 drives the guide block to slide inside the guide groove at the top of the second electric guide rail 73, making the movement of the adjustment bracket 75 driven by the follower plate 712 more stable.
[0039] A third electric guide rail 716 is fixedly installed on the other end face inside the purification tank 71, and a third electric slide 717 is installed on the end face of the third electric guide rail 716. A positioning frame 718 is fixedly installed on one end of the third electric slide 717, and a folded tube 719 is inserted into the center of the end face of the positioning frame 718. A fourth water pump 720 is fixedly installed on one side of the bottom end face of the sealing partition 8, and the top end of the folded tube 719 passes through the positioning frame 718 and connects to the fourth water pump 720. The top pipe of the fourth water pump 720 passes through the top end face of the sealing partition 8. According to the depth of the sedimentation water, the third electric guide rail 716 works, and the third electric slide 717 drives the positioning frame 718 to pull the folded tube 719 to move, so that the bottom end of the folded tube 719 is inserted below the liquid surface of the sedimentation tank 724, which facilitates the extraction of the purified water after sedimentation and avoids extracting the sedimented impurities.
[0040] The water inlet assembly 6 comprises a water suction seat 61, an inclined filter plate 62, a support bracket 63, a sewage machine shell 64, a belt pulley 68, a transmission belt 69, a discharge plate 610, an anti-blocking push seat 614 and a discharge hole 615. The water suction seat 61 is fixedly installed at one end of the bottom of the wastewater pipe 5, and the bottom end of the water suction seat 61 is fixedly installed with the support bracket 63. The inner bottom of the water suction seat 61 is fixedly installed with the inclined filter plate 62. The outer end face of the water suction seat 61 is insertedly installed with the sewage machine shell 64 on one side, and the inner part of the sewage machine shell 64 communicates with the inner part of the water suction seat 61. The inner wall of the sewage machine shell 64 is provided with the belt pulley 68 on both sides of the center, and the outer side of the two belt pulleys 68 is sleeved with the transmission belt 69. The end face of the transmission belt 69 is fixedly installed with a plurality of discharge plates 610, and one end of the discharge plate 610 passes through the sewage machine shell 64, the water suction seat 61 and is located on the outer side of the inclined filter plate 62. One end of the discharge plate 610 is of a conical structure. The bottom end face of the sewage machine shell 64 is provided with the discharge hole 615 below the discharge plate 610, and the anti-blocking push seat 614 is arranged below the discharge hole 615. The top and bottom end faces of the sewage machine shell 64 are fixedly installed with two transmission bearings 65, and the connecting shaft 66 is insertedly installed between the two transmission bearings 65. The belt pulley 68 is fixedly installed on the outer wall center of the connecting shaft 66. The first motor 67 is fixedly installed on one side of the top of the sewage machine shell 64, and the motor shaft of the first motor 67 is fixedly connected with one of the connecting shafts 66. The outer wall of the sewage machine shell 64 is fixedly installed with the first electric guide rail 611 on both sides of the center, and the first electric guide rail 611 is connected and installed with the first electric sliding seat 612 on the outer side. The vertical beam frame 613 is fixedly installed on both ends of the center of the anti-blocking push seat 614, and the other end of the two vertical beam frames 613 is fixedly connected with the first electric sliding seat 612. The wastewater pipe 5 and the water inlet assembly 6 can extract wastewater, effectively avoid that large-particle impurities and sediments in the water are also stacked on one side of the inclined filter plate 62, and affect water pumping.
[0041] The working principle of the present application is that the load-bearing legs and the anti-skid base plates at the bottom of the load-bearing legs can provide stable support for the load-bearing frame 1. During use, the first water pump 4 on one side of the installation tank cover 3 is operated to extract waste water through the waste water pipe 5 and the water inlet assembly 6. One end of the waste water pipe 5 is placed in the waste water, and the water suction seat 61 is supported by the support bracket 63, so that the waste water can be filtered by the inclined filter plate 62 and then delivered to the first water pump 4 through the waste water pipe 5. During the extraction of waste water, large particles and sediments in the water are also extracted to one side of the inclined filter plate 62. At this time, the first motor 67 at the top of the sewage discharging shell 64 is operated to drive one of the connecting shafts 66 to rotate between the transmission bearings 65 through the motor shaft. Since the pulleys 68 are fixed to the outer side of the connecting shaft 66, and the two pulleys 68 are connected by a transmission belt 69, one pulley 68 drives the other pulley 68 to rotate. The rotating transmission belt 69 drives the discharge plate 610 to rotate. When the discharge plate 610 rotates to the inside of the water suction seat 61, the discharge plate 610 can wind and scrape off large particles and sediments from one side of the inclined filter plate 62. After the sediments and large particles are wound into the inside of the sewage discharging shell 64, they fall out of the sewage discharging shell 64 through the discharge hole 615. When the bottom of the sewage discharging shell 64 is filled with more sediments, the first electric guide rail 611 is operated to move the first electric sliding seat 612 outside the first electric guide rail 611, so that the anti-blocking push seat 614 can be driven by the vertical beam frame 613 to move the sediments, effectively preventing the discharge hole 615 from being blocked by too many sediments. The waste water extracted by the first water pump 4 is delivered to the circulating water tank through the pipeline.The interior of the second purification filter core 77 is purified by the purification assembly 7. When the wastewater is transported to the interior of the impurity removal box 72 of the purification box 71 through the pipeline, the wastewater can be twice filtered and purified by the first purification filter core 76 and the second purification filter core 77, so that the purified wastewater is located on one side of the second filter pipe 714. In the purification process, the impurity removal box 72 is fixedly installed on one side of the purification box 71 through the connecting seat 722, so that the impurity removal box 72 has a stable connecting structure. The vibrator 723 at the bottom of the impurity removal box 72 works to vibrate the interior of the impurity removal box 72, so that the impurities adhering to the surfaces of the first purification filter core 76 and the second purification filter core 77 are shaken off, the efficiency of purification and filtration is improved, the distance between the first purification filter core 76 and the second purification filter core 77 can be adjusted according to the different concentrations of impurities in the wastewater, so that the first purification filter core 76 and the second purification filter core 77 are prevented from being blocked by too many impurities, so as to affect the normal filtration treatment of the first purification filter core 76 and the second purification filter core 77. The second electric guide rail 73 works to drive the second electric sliding seat 74 to move on the outer side of the second electric guide rail 73, so that the distance between the first purification filter core 76 and the second purification filter core 77 is adjusted through the adjusting bracket 75 at the top of the second electric sliding seat 74 and the adjusting bracket 75 at the top of the follow-up plate 712, so that the distance between the first purification filter core 76 and the inner wall on one side of the impurity removal box 72 and the distance between the second purification filter core 77 and the inner wall on the other side of the impurity removal box 72 are adjusted. When it is necessary to adjust the distance between the first purification filter core 76 and the second purification filter core 77, the second motor 710 at the bottom of the second electric sliding seat 74 works to drive the adjusting gear 711 to rotate. With the rotation of the adjusting gear 711, the adjusting tooth plate 79 is pushed to slide in the limiting hole 78. The follow-up plate 712 drives the guide block to slide in the guide groove at the top of the second electric guide rail 73, so that the follow-up plate 712 drives the adjusting bracket 75 and the second purification filter core 77 to move, thereby adjusting the distance between the second purification filter core 77 and the first purification filter core 76. Different distances between the second purification filter core 77 and the first purification filter core 76 are set, so that wastewater with different concentrations can be filtered.The third water pump 715 works to transport the water purified by the second purification filter 77 to the second filter pipe 714 through the first filter pipe 713, and then to the inside of the sediment tank 724 through the second filter pipe 714. Meanwhile, the ultraviolet disinfection lamp 721 at the bottom of the sealing partition plate 8 works to sterilize the water in the sediment tank 724 and the impurity removal box 72. After a period of sedimentation, the fourth water pump 720 works, and according to the depth of the sediment water, the third electric guide rail 716 works to drive the positioning frame 718 to pull the folding pipe 719 to move, so that one end of the bottom of the folding pipe 719 is inserted below the liquid level of the sediment tank 724, and the fourth water pump 720 transports the water in the sediment tank 724 to the top of the sealing partition plate 8 through the pipeline, so that the second water pump 9 at the top of the water pump support can extract the purified water from the inside of the circulating water tank 2 through the pipeline, facilitating recycling.
[0042] A method for using a tunnel construction wastewater recycling system, comprising the following steps:
[0043] Step S1: The load support feet and the anti-skid base plates at the bottom of the load support feet can provide stable support for the load frame 1. When in use, the first water pump 4 on one side of the installation tank cover 3 works to extract wastewater through the wastewater pipe 5 and the water inlet assembly 6. One end of the wastewater pipe 5 is placed in the wastewater, and the support bracket 63 supports the water suction seat 61, so that the wastewater can be filtered by the inclined filter plate 62 and then transported to the first water pump 4 through the wastewater pipe 5. In the process of extracting wastewater, large particles and sediments in the water are also extracted to one side of the inclined filter plate 62. At this time, the first motor 67 at the top of the sewage removal shell 64 works to rotate one of the connecting shafts 66 between the transmission bearings 65 through the motor shaft. Since the belt pulleys 68 are fixed to the outside of the connecting shafts 66, and the two belt pulleys 68 are connected by the transmission belt 69, one of the belt pulleys 68 drives the other belt pulley 68 to rotate. The rotating transmission belt 69 drives the discharge plate 610 to rotate. When the discharge plate 610 rotates to the inside of the water suction seat 61, the discharge plate 610 can wind and scrape off the large particles and sediments from one side of the inclined filter plate 62. After the sediments and large particles are wound into the inside of the sewage removal shell 64, they fall out of the sewage removal shell 64 through the discharge hole 615. When the bottom of the sewage removal shell 64 is filled with a large amount of sediments, the first electric guide rail 611 works to move the first electric sliding seat 612 outside the first electric guide rail 611, so that the anti-blocking push seat 614 can be driven by the vertical beam frame 613 to move the sediments, effectively preventing the discharge hole 615 from being blocked by a large amount of sediments.
[0044] Step S2: the wastewater extracted by the first water pump 4 is conveyed to the inside of the circulating water tank through the pipeline, and is purified by the purification assembly 7. When the wastewater is conveyed to the inside of the impurity removal box 72 of the purification box 71 through the pipeline, the wastewater can be twice filtered and purified by the first purification filter element 76 and the second purification filter element 77, so that the purified wastewater is located on one side of the second filter pipe 714. In the process of purification, the impurity removal box 72 is fixedly installed on one side of the purification box 71 through the connecting seat 722, so that the impurity removal box 72 has a stable connecting structure. The vibrator 723 at the bottom of the impurity removal box 72 works to vibrate the inside of the impurity removal box 72, so as to shake off the impurities adhering to the surfaces of the first purification filter element 76 and the second purification filter element 77, improve the efficiency of purification and filtration, and adjust the distance between the first purification filter element 76 and the second purification filter element 77 according to the different concentrations of impurities in the wastewater, so as to avoid that the first purification filter element 76 and the second purification filter element 77 are blocked by too many impurities, thereby affecting the normal filtration treatment of the first purification filter element 76 and the second purification filter element 77. The second electric guide rail 73 works to drive the second electric sliding seat 74 to move on the outside of the second electric guide rail 73, so as to adjust the distance between the first purification filter element 76 and the second purification filter element 77 through the adjusting supports 75 at the top of the second electric sliding seat 74 and the adjusting supports 75 at the top of the follower plate 712, so as to adjust the distance between the first purification filter element 76 and the inner wall on one side of the impurity removal box 72 and the distance between the second purification filter element 77 and the inner wall on the other side of the impurity removal box 72. When it is necessary to adjust the distance between the first purification filter element 76 and the second purification filter element 77, the second motor 710 at the bottom of the second electric sliding seat 74 works to drive the adjusting gear 711 to rotate. With the rotation of the adjusting gear 711, the adjusting tooth plate 79 is pushed to slide in the limiting hole 78. The follower plate 712 drives the guide block to slide in the guide groove at the top of the second electric guide rail 73, so that the follower plate 712 drives the adjusting supports 75 and the second purification filter element 77 to move, thereby adjusting the distance between the second purification filter element 77 and the first purification filter element 76. By setting different distances between the second purification filter element 77 and the first purification filter element 76, wastewater with different concentrations can be filtered and treated;
[0045] Step S3: the third water pump 715 works, and the water purified by the second purification filter 77 can be transported to the second filter pipe 714 through the first filter pipe 713, and then transported to the inside of the sediment tank 724 through the second filter pipe 714. At the same time, the ultraviolet disinfection lamp 721 at the bottom of the sealing partition plate 8 works, and the water in the sediment tank 724 and the impurity removal box 72 can be sterilized. After a period of sedimentation, the fourth water pump 720 works. At the same time, according to the depth of the sediment water, the third electric guide rail 716 works, the third electric sliding seat 717 drives the positioning frame 718 to pull the folding pipe 719 to move, so that one end of the bottom of the folding pipe 719 is inserted below the liquid level of the sediment tank 724, so that the fourth water pump 720 transports the water in the sediment tank 724 to the top of the sealing partition plate 8 through the pipeline for storage, so that the second water pump 9 on the top of the water pump support can extract the purified water from the inside of the circulating water tank 2 through the pipeline, and the water can be conveniently recycled.
[0046] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent replacements or changes according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered by the protection scope of the present application.
Claims
1. A wastewater recycling system for tunnel construction, characterized in that, The system includes a load-bearing frame, a circulating water tank, a tank cover, a first water pump, a wastewater pipe, an inlet assembly, a purification assembly, a sealing partition, and a second water pump. The circulating water tank is fixedly installed at the center of the top end face of the load-bearing frame. A sealing partition is fixedly installed at the top inner side of the circulating water tank. A purification assembly is installed at the bottom of the sealing partition. Tank covers are fixedly installed on both end faces of the circulating water tank. A first water pump is fixedly installed at the center of the end face of the tank cover on one side of the circulating water tank. The other end of the first water pump is connected to the purification assembly. A wastewater pipe is fixedly installed at one end of the first water pump. An inlet assembly is connected to the bottom end face of the wastewater pipe. A second water pump is installed above the top end face of the circulating water tank. The purification assembly includes a purification box, a removal box, a second electric guide rail, a second electric slide, an adjusting bracket, a first purification filter element, a second purification filter element, a limiting hole, an adjusting toothed plate, a second motor, an adjusting gear, a follower plate, a first filter tube, a second filter tube, a third water pump, a folded pipe, and a sedimentation tank. The purification box is fixedly installed on the inner bottom of the circulating water tank. A removal box is located on one side of the inner wall of the purification box, and the first water pump is connected to the interior of the removal box via a pipe. The first and second purification filter elements are respectively located on both sides of the interior of the removal box. Second electric guide rails are fixedly installed on both sides of the outer wall of the removal box, and a second electric slide is connected to one end of each second electric guide rail. A limiting hole is formed in the center of one end of the second electric slide, and an adjusting toothed plate is inserted into the center of the end face of the limiting hole. A second motor is fixedly installed in the center of the bottom end face of the second electric slide, and one end of the second motor is fixedly mounted... The device is equipped with an adjusting gear, the top of which passes through a limiting hole and meshes with the rack of an adjusting gear plate. A follower plate is fixedly installed on the top of the other end of the adjusting gear plate. Adjusting brackets are fixedly installed at the center of the top end face of the second electric slide and the follower plate. The other end of the adjusting bracket on the top of the second electric slide is fixedly connected to the first purification filter element, and the other end of the adjusting bracket on the top of the follower plate is fixedly connected to the second purification filter element. A third water pump is fixedly installed on the top of the other end of the impurity removal box. A first filter tube is connected to one end of the third water pump, and one end of the first filter tube passes through the impurity removal box and is located on one side of the second purification filter element. The other end of the third water pump is connected to the second filter tube. A sedimentation tank is provided at the bottom of the inner side of the purification box. A folded tube is provided on the other side of the inner side of the purification box, and the folded tube is located above the top of the sedimentation tank. An ultraviolet disinfection lamp is fixedly installed at the center of the bottom end face of the sealing partition.
2. The tunnel construction wastewater recycling system according to claim 1, characterized in that, The bottom end face of the load-bearing frame is fixedly equipped with load-bearing legs by welding, and the bottom end face of the load-bearing legs is fixedly equipped with anti-slip pads.
3. The tunnel construction wastewater recycling system according to claim 1, characterized in that, A water pump bracket is fixedly installed on the outer wall of the top end face of the circulating water tank by welding. The second water pump is fixedly installed on the top end face of the water pump bracket, and the second water pump is connected to the top inner side of the circulating water tank through a pipe.
4. The tunnel construction wastewater recycling system according to claim 1, characterized in that, A connecting seat is fixedly installed on one side of the inner wall of the purification box, and one end of the impurity removal box is fixedly connected to one side end face of the connecting seat. A vibrator is fixedly installed in the center of the bottom end face of the impurity removal box.
5. The tunnel construction wastewater recycling system according to claim 1, characterized in that, A guide block is fixedly installed on the inner bottom end face of the follower plate, and a guide groove is opened on one side of the top end face of the second electric slide, with one end of the guide block inserted into the inside of the guide groove.
6. The tunnel construction wastewater recycling system according to claim 1, characterized in that, A third electric guide rail is fixedly installed on the other side of the interior of the purification box, and a third electric slide is installed on the end face of the third electric guide rail. A positioning frame is fixedly installed on one end of the third electric slide, and a folded tube is inserted and installed in the center of the end face of the positioning frame. A fourth water pump is fixedly installed on one side of the bottom end face of the sealing partition, and the top end of the folded tube passes through the positioning frame and connects to the fourth water pump. The top pipe of the fourth water pump passes through the top end face of the sealing partition.
7. The tunnel construction wastewater recycling system according to claim 1, characterized in that, The water inlet assembly includes a water suction base, an inclined filter plate, a support bracket, a sewage discharge housing, pulleys, a transmission belt, a discharge plate, an anti-clogging pusher, and a discharge hole. The water suction base is fixedly installed at one bottom end of the wastewater pipe, and a support bracket is fixedly installed at the bottom end of the water suction base. An inclined filter plate is fixedly installed on the inner bottom side of the water suction base. A sewage discharge housing is inserted into one side of the outer end face of the water suction base, and the interior of the sewage discharge housing is connected to the interior of the water suction base. Pulleys are provided at the center of both sides of the inner wall of the sewage discharge housing, and a transmission belt is sleeved on the outer side of the two pulleys. Several discharge plates are fixedly installed on the end face of the transmission belt. One end of the discharge plate passes through the sewage discharge housing, and the water suction base is located on the outer side of the inclined filter plate. One end of the discharge plate has a conical structure. A discharge hole is opened below the discharge plate on the bottom end face of the sewage discharge housing, and an anti-clogging pusher is provided below the discharge hole.
8. The tunnel construction wastewater recycling system according to claim 7, characterized in that, Two transmission bearings are fixedly installed on both sides of the top and bottom end faces of the sewage discharge machine casing, and a connecting shaft is inserted between the two transmission bearings. The pulley is fixedly installed in the center of the outer wall of the connecting shaft. A first motor is fixedly installed on one side of the top of the sewage discharge machine casing, and the motor shaft of the first motor is fixedly connected to one of the connecting shafts.
9. The tunnel construction wastewater recycling system according to claim 7, characterized in that, The outer walls of the sewage discharge machine casing are each fixedly installed with a first electric guide rail on both sides, and a first electric slide is connected to the outer side of the first electric guide rail. Vertical beams are fixedly installed at the center of both ends of the anti-blocking push seat, and the other ends of the two vertical beams are fixedly connected to the first electric slide.
10. A method for using a tunnel construction wastewater recycling system, characterized in that, Includes the following steps: Step S1: The load-bearing legs and the anti-slip pads at the bottom of the load-bearing legs provide stable support for the load-bearing frame. During use, the first water pump on the side where the tank cover is installed operates, drawing wastewater through the wastewater pipe and inlet assembly. One end of the wastewater pipe is placed in the wastewater, and the suction seat is supported by the support bracket, allowing the wastewater to be filtered through the inclined filter plate and then transported to the first water pump through the wastewater pipe. During the wastewater extraction process, large particles and sediments in the water are also drawn to one side of the inclined filter plate. At this time, the first motor on the top of the sewage discharge casing operates, driving one of the connecting shafts to rotate between the transmission bearings via the motor shaft. Since the pulley is fixed on the outside of the connecting shaft, The two pulleys are connected by a transmission belt, which drives the other pulley to rotate. The rotating transmission belt drives the discharge plate to rotate. When the discharge plate rotates to the inside of the water suction seat, it can wrap around large particles of impurities and sediments and scrape them off from one side of the inclined filter plate. The sediments and large particles of impurities are rolled into the inside of the sewage discharge casing and fall out of the sewage discharge casing through the discharge hole. When a lot of sediments accumulate at the bottom of the sewage discharge casing, the first electric guide rail works, which moves the first electric slide outside the first electric guide rail. This allows the anti-clogging pusher to push the sediments away through the vertical beam frame, effectively preventing the accumulation of sediments from clogging the discharge hole. Step S2: Wastewater pumped by the first water pump is transported through pipelines to the interior of the circulating water tank, where it undergoes purification treatment by the purification components. After the wastewater is transported through the pipeline to the impurity removal box of the purification chamber, it undergoes secondary filtration through the first and second purification filter elements. This ensures the purified wastewater is located on one side of the second filter tube. During the purification process, the impurity removal box is fixedly installed on one side of the purification chamber via a connecting seat, providing a stable connection structure. The vibrator at the bottom of the impurity removal box vibrates the interior, shaking off impurities adhering to the surfaces of the first and second purification filter elements, improving filtration efficiency. The distance between the first and second purification filter elements can be adjusted according to the different concentrations of impurities in the wastewater, preventing excessive impurities from clogging the first and second purification filter elements and affecting their normal filtration. The second electric guide rail operates, carrying... The second electric slide moves outside the second electric guide rail, thereby adjusting the distance between the first and second purification filter elements through the adjusting brackets on the top of the second electric slide and the adjusting brackets on the top of the follower plate. This allows for adjustment of the distance between the first purification filter element and one side of the inner wall of the impurity removal box, and the distance between the second purification filter element and the other side of the inner wall of the impurity removal box. When it is necessary to adjust the distance between the first and second purification filter elements, the second motor at the bottom of the second electric slide works, driving the adjusting gear to rotate. As the adjusting gear rotates, it pushes the adjusting tooth plate to slide inside the limiting hole. The follower plate drives the guide block to slide inside the guide groove on the top of the second electric guide rail, causing the follower plate to move the adjusting bracket and the second purification filter element, thereby adjusting the distance between the second and first purification filter elements. By setting different distances between the second and first purification filter elements, different concentrations of wastewater can be filtered. Step S3: The third water pump operates, transporting the water purified by the second purification filter through the first filter tube to the second filter tube, and then through the second filter tube to the sedimentation tank for storage. Simultaneously, the ultraviolet disinfection lamp at the bottom of the sealed partition sterilizes the water in the sedimentation tank and the impurity removal box. After a period of sedimentation, the fourth water pump operates. At the same time, based on the depth of the sedimented water, the third electric guide rail operates, driving the positioning frame to move the folded tube through the third electric slide, so that one end of the folded tube is inserted below the liquid surface in the sedimentation tank. This allows the fourth water pump to transport the water in the sedimentation tank through the pipe to the top of the sealed partition for storage, thus facilitating the second water pump at the top of the water pump bracket to draw clean water from the inside of the circulating water tank through the pipe for easy recycling.
Citation Information
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