A wear-resistant ball detection device

Abstract

The application discloses a kind of wear-resistant ball detection devices, including carrier plate assembly, baffle, detection component, carrier plate assembly includes guide plate, support part, guide plate has the entering end of wear-resistant ball, detection end and the guide path connecting both, the detection part of detection component is installed on baffle, detection part has multiple vertically spaced detection contacts, guide plate has elastic deformation part, the detection device of wear-resistant ball in the present application is presented in the detection part of detection component Multiple vertically spaced detection contacts, multiple detection contacts are one-to-one corresponding different wear-resistant ball weight, carrier plate assembly has elastic deformation part, when wear-resistant ball is rolled to the process of detection end from entering end, elastic deformation part will be deformed, cause detection end to descend, so that wear-resistant ball impact detection contact of different position, so as to record wear-resistant ball of different quality, adjust production process according to detection data, realize the goal of reducing production cost.

Description

Technical Field

[0001] This invention relates to the field of wear-resistant ball testing devices, and more particularly to a wear-resistant ball testing device. Background Technology

[0002] In the production of wear-resistant balls, wear-resistant balls from the same batch may have similar dimensions, but their quality can vary. This difference leads to variations in the local density of the wear-resistant balls. Within a certain quality tolerance, the wear-resistant balls perform well. However, if the density is too high or too low, it will cause significant density differences in different locations within the wear-resistant balls. This not only affects the wear-resistant balls' ability to crush materials but may even cause cracks after prolonged use. Therefore, it is necessary to frequently sample and test the quality of the wear-resistant balls to check the frequency of these quality differences and adjust the production process in a timely manner. This is crucial to improving the yield rate of high-quality wear-resistant balls, enhancing their performance, and reducing production costs. This issue urgently needs to be addressed. Summary of the Invention

[0003] To address the technical problems existing in the background art, the present invention proposes a wear-resistant ball detection device.

[0004] The present invention proposes a wear-resistant ball testing device, including a carrier plate assembly, a baffle, and a testing assembly. The carrier plate assembly includes a guide plate and a support part. The guide plate is hinged to the support part. The guide plate has an inlet end of the wear-resistant ball, a testing end, and a guide channel connecting the two. The guide channel is arranged at an inclination so that the wear-resistant ball can roll from the inlet end to the testing end.

[0005] The baffle is vertically arranged on one side of the detection end, and the detection part of the detection component is installed on the baffle. When the wear-resistant ball is at the detection end, the wear-resistant ball abuts against the detection part. The detection part has multiple vertically spaced detection contacts, and each detection contact corresponds to a different wear-resistant ball weight.

[0006] The guide plate has an elastic deformation part. When the wear-resistant ball rolls from the inlet end to the detection end, the elastic deformation part deforms and the detection end moves down so that the wear-resistant ball hits the detection contact point at different positions.

[0007] Preferably, the elastic deformation part is an elastic deformation plate arranged between the inlet end and the detection end, and the support part is hinged to the bottom of the elastic deformation plate. When the wear-resistant ball rolls on the guide track to the detection end, the elastic deformation plate undergoes elastic deformation so that the detection end moves down and the wear-resistant ball hits the detection contact at different positions.

[0008] Preferably, the elastic deformation part is a spring, which is arranged at the bottom of the inlet end. When the wear-resistant ball rolls on the guide track to the detection end, the spring is stretched by force, and the guide plate rotates along the support part so that the detection end moves down and the wear-resistant ball hits the detection contact at different positions.

[0009] Preferably, the limiting member is installed at the bottom of the entering end to limit the downward movement of the entering end.

[0010] Preferably, the detecting end comprises a bottom plate, a mounting head, two rotating parts, and two electric telescopic rods. The two rotating parts are respectively hinged at two sides of the bottom plate. The mounting head is installed at the bottom of the bottom plate. One end of each of the two electric telescopic rods is respectively hinged to one of the two rotating parts, and the other end is respectively hinged to a sidewall of the mounting head. The two rotating parts and the bottom plate form a guide channel. The two electric telescopic rods can respectively drive the two rotating parts to rotate downward to discharge the wear-resistant balls from the rotating parts.

[0011] Preferably, the guide channel is a groove, and the groove has a smooth transition connection from the groove bottom to the groove opening.

[0012] Preferably, the detecting end further comprises two material collecting members. The material inlet of each of the two material collecting members is arranged below one of the two rotating parts.

[0013] Preferably, the material inlet of the material collecting member is in a funnel shape.

[0014] Preferably, the inner wall of the material collecting member is arranged to be inclined so that the wear-resistant balls entering the material collecting member can roll along the inner wall to the bottom of the material collecting member.

[0015] Preferably, the detecting end further comprises a damping part arranged above the guide plate. When the wear-resistant ball is separated from the detecting end, the guide plate is quickly reset.

[0016] The wear-resistant ball detection device provided in the application comprises a wear-resistant ball bearing plate assembly and a detection assembly installed on a baffle. The detection assembly has a plurality of vertically spaced detection contacts on the detection part. The plurality of detection contacts respectively correspond to different wear-resistant ball weights. The bearing plate assembly has an elastic deformation part. When the wear-resistant ball rolls from the entering end to the detection end, the elastic deformation part deforms, causing the detection end to move downward, so that the wear-resistant ball hits the detection contacts at different positions, thereby recording wear-resistant balls of different weights. According to the detection data, the frequency of wear-resistant balls of different weights and the proportion of unqualified products are analyzed, so that the production process is reasonably adjusted, the number of unqualified products is reduced, the production cost is reduced, the overall excellent rate of wear-resistant balls is improved, and the overall use performance of wear-resistant balls is improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 A schematic diagram of an embodiment of the wear-resistant ball detection device provided in the application;

[0018] Figure 2 Another state schematic diagram of an embodiment of the wear-resistant ball detection device provided in the application;

[0019] Figure 3 Fig. 2 is a schematic view of another embodiment of the wear-resistant ball detection device according to the present application;

[0020] Figure 4 Fig. 3 is another schematic view of another embodiment of the wear-resistant ball detection device according to the present application;

[0021] Figure 5 Fig. 4 is a schematic view of the arrangement of the guide plate in the wear-resistant ball detection device according to the present application;

[0022] Figure 6 Fig. 5 is a schematic view of the detection end in the wear-resistant ball detection device according to the present application. DETAILED DESCRIPTION

[0023] As shown in Figure 1 Fig. 1, Figure 1 Fig. 2 is a schematic view of another embodiment of the wear-resistant ball detection device according to the present application;

[0024] Referring to Figure 1 Figs. 1, Figure 3 2 and Figure 6 3, the wear-resistant ball detection device according to the present application comprises a carrier plate assembly 1, a baffle 2 and a detection assembly 3, the carrier plate assembly 1 comprises a guide plate 11 and a support portion 12, the guide plate 11 is hingedly installed on the support portion 12, the guide plate 11 has an entry end 111, a detection end 112 and a guide path 113 connecting the entry end 111 and the detection end 112, the guide path 113 is arranged obliquely so that the wear-resistant ball can roll from the entry end 111 to the detection end 112, the baffle 2 is arranged vertically on one side of the detection end 112, the detection portion 31 of the detection assembly 3 is installed on the baffle 2, when the wear-resistant ball is at the detection end 112, the wear-resistant ball abuts against the detection portion 31, the detection portion 31 has a plurality of vertically and spaced detection contacts 311, the plurality of detection contacts 311 respectively correspond to different weights of the wear-resistant ball one by one, the guide plate 11 has an elastically deformable portion 114, when the wear-resistant ball rolls from the entry end 111 to the detection end 112, the elastically deformable portion 114 deforms, and the detection end 112 moves downward so that the wear-resistant ball hits the detection contacts 311 at different positions.

[0025] When the device is in use, a certain number of wear-resistant ball samples are randomly selected from the same batch of wear-resistant balls, and the wear-resistant balls are placed separately on the entering end 111. Since the guide path 113 is arranged obliquely, the wear-resistant balls enter the detection end 112 from the entering end 111 under the action of their own gravity. In this process, the elastic deformation part 114 on the guide plate 11 deforms, causing the detection end 112 to move downward and hit one of the detection contacts 311 of the detection part 31. The plurality of detection contacts 311 correspond to different wear-resistant ball weights one by one, thereby recording wear-resistant balls of different masses. According to the detection data, the frequency of wear-resistant balls of different masses and the proportion of unqualified products are analyzed, so as to reasonably adjust the production process, reduce the number of unqualified products, achieve the goal of reducing production cost, and improve the overall excellent rate of wear-resistant balls to improve the overall performance of wear-resistant balls.

[0026] Embodiment 1

[0027] With reference to Figure 1 and Figure 2 , the elastic deformation part 114 is an elastic deformation plate arranged between the entering end 111 and the detection end 112, and the support part 12 is hinged at the bottom of the elastic deformation plate. When the wear-resistant ball rolls on the guide path 113 to the detection end 112, the elastic deformation plate deforms elastically to make the detection end 112 move downward, and the wear-resistant ball hits the detection contacts 311 at different positions.

[0028] In embodiment 1, the elastic deformation part 114 is an elastic deformation plate arranged between the entering end 111 and the detection end 112. When the wear-resistant ball enters the detection end 112 from the entering end 111 via the guide path 113, the wear-resistant ball can enter the detection end 112 under the action of its own gravity due to the oblique arrangement of the guide path 113. In this process, the elastic deformation plate deforms to make the detection end 112 move downward, thereby hitting one of the detection contacts 311 of the detection part 31, achieving the purpose of detection and recording.

[0029] Embodiment 2

[0030] With reference to Figure 3 and Figure 4 , the elastic deformation part 114 is a spring, and the spring is arranged at the bottom of the entering end 111. When the wear-resistant ball rolls on the guide path 113 to the detection end 112, the spring is stretched under stress, and the guide plate 11 rotates along the support part 12 to make the detection end 112 move downward, and the wear-resistant ball hits the detection contacts 311 at different positions.

[0031] In the embodiment 2, the elastic deformation part 114 is a spring arranged at the bottom of the entering end 111. During the process that the wear-resistant ball enters the detecting end 112 from the entering end 111 through the guide path 113, the spring is stretched under force, the guide plate 11 rotates along the support part 12, the detecting end 112 moves downward, so that the wear-resistant ball hits one of the detecting contacts 311 of the detecting part 31, and the purpose of detection and recording is achieved.

[0032] With reference to Figures 1-4 In the specific structure design, the limiting part 4 is further included, which is installed at the bottom of the entering end 111 to limit the downward movement of the entering end 111, so as to prevent the entering end 111 from moving downward when the wear-resistant ball is placed in the entering end 111, and to ensure that the wear-resistant ball can enter the detecting end 112 from the entering end 111 through the guide path 113.

[0033] After the device detects the quality data of the wear-resistant ball, the wear-resistant ball is still in the detecting end 112, and needs to be manually taken out and needs to be packed according to the quality of the wear-resistant ball, which leads to low detection efficiency. In order to solve this problem, the following further embodiments are proposed.

[0034] With reference to Figure 6 In the further embodiment, the detecting end 112 specifically includes the bottom plate 1121, the mounting head 1124, two rotating parts 1122, and two electric telescopic rods 1123. The two rotating parts 1122 are respectively hinged on the two sides of the bottom plate 1121, the mounting head 1124 is installed at the bottom of the bottom plate 1121, one end of each of the two electric telescopic rods 1123 is respectively hinged on the two rotating parts 1122, and the other end is respectively hinged on the two side walls of the mounting head 1124. The two rotating parts 1122 and the bottom plate 1121 form the guide path 113, and the two electric telescopic rods 1123 can respectively drive the two rotating parts 1122 to rotate downward to discharge the wear-resistant ball from the detecting end 112.

[0035] In the specific work of this embodiment, when the wear-resistant ball hits the detecting contact 311 in the detecting end 112, a control module is installed in the device. According to the qualified products and unqualified products, the electric telescopic rods 1123 are controlled to extend and retract respectively. The electric telescopic rods 1123 are retracted to make one of the rotating parts 1122 rotate. At this time, the wear-resistant ball is discharged from the opened rotating part 1122, and the discharging is completed. The electric telescopic rods 1123 are extended to reset the opened rotating part 1122. In this way, the qualified products and unqualified products are sorted, and the detection efficiency of the device is improved.

[0036] With reference to Figure 6Need to explain, the guide way 113 is a groove, and the groove bottom to the groove mouth smooth transition connection, this setting not only can play a guiding role to the wear-resistant ball, at the same time when one of the rotating parts 1122 opens, the wear-resistant ball can also be smoothly discharged from the detection end 112.

[0037] Refer to Figure 5 And Figure 6 In order to realize the subpackaging of wear-resistant balls, the specific structure design further includes two material collecting parts 5, the feed inlet of the two material collecting parts 5 is arranged below the two rotating parts 1122, the feed inlet of the material collecting part 5 is arranged in a funnel shape, and the inner wall of the material collecting part 5 is arranged obliquely so that the wear-resistant balls entering the material collecting part 5 can roll along the inner wall of the material collecting part 5 to the bottom of the material collecting part 5.

[0038] Further including a damping part, the damping part is arranged above the guide plate 11, when the wear-resistant ball is separated from the detection end 112, the guide plate 11 is quickly reset, the damping part is not in contact with the guide plate 11 and is installed above the guide plate 11, when the wear-resistant ball is quickly separated from the detection end 112, the guide plate 11 is quickly reset and vibrates up and down under the action of the restoring force of the elastic deformation part 114, the damping part has a damping effect on the vibration of the guide plate 11, so that the guide plate 11 can be quickly stationary.

[0039] Further including a control module and a processing module, the control module is connected with the processing module, the detection assembly 3 is connected with the processing module, the control module is connected with the two electric telescopic rods 1123, the plurality of vertically arranged detection contacts 311 can be divided into three parts from top to bottom, the upper part corresponds to the wear-resistant ball with lighter weight, which is unqualified product, the middle part corresponds to the wear-resistant ball with weight within a reasonable error range, which is qualified product, and the lower part corresponds to the wear-resistant ball with heavier weight, which is unqualified product, the detection contact 311 of the unqualified product and the detection contact 311 of the qualified product are connected with the processing module, and the on-off of the two electric telescopic rods 1123 is controlled separately by the control module, so that one of the electric telescopic rods 1123 is used to open one of the rotating parts 1122 to subpackaging the qualified product and the unqualified product, and the purpose of screening is achieved.

[0040] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A wear-resistant ball testing device, characterized in that, The device includes a carrier plate assembly (1), a baffle (2), and a detection assembly (3). The carrier plate assembly (1) includes a guide plate (11) and a support (12). The guide plate (11) is hinged to the support (12). The guide plate (11) has an inlet end (111) for a wear-resistant ball, a detection end (112) and a guide channel (113) connecting the two. The guide channel (113) is arranged at an angle so that the wear-resistant ball can roll from the inlet end (111) to the detection end (112). The baffle (2) is vertically arranged on one side of the detection end (112). The detection part (31) of the detection component (3) is installed on the baffle (2). When the wear-resistant ball is at the detection end (112), the wear-resistant ball abuts against the detection part (31). The detection part (31) has multiple vertically spaced detection contacts (311). The multiple detection contacts (311) correspond to different wear-resistant ball weights. The guide plate (11) has an elastic deformation part (114). When the wear-resistant ball rolls from the inlet end (111) to the detection end (112), the elastic deformation part (114) deforms and the detection end (112) moves down so that the wear-resistant ball hits the detection contact (311) at different positions.

2. The wear-resistant ball testing device according to claim 1, characterized in that, The elastic deformation part (114) is an elastic deformation plate arranged between the inlet end (111) and the detection end (112). The support part (12) is hinged to the bottom of the elastic deformation plate. When the wear-resistant ball rolls on the guide track (113) to the detection end (112), the elastic deformation plate undergoes elastic deformation so that the detection end (112) moves down and the wear-resistant ball hits the detection contact (311) at different positions.

3. The wear-resistant ball testing device according to claim 1, characterized in that, The elastic deformation part (114) is a spring, which is arranged at the bottom of the inlet end (111). When the wear-resistant ball rolls on the guide channel (113) to the detection end (112), the spring is stretched by force, and the guide plate (11) rotates along the support part (12) so that the detection end (112) moves down and the wear-resistant ball hits the detection contact (311) at different positions.

4. The wear-resistant ball testing device according to claim 2 or 3, characterized in that, It also includes a limiting member (4), which is installed at the bottom of the entry end (111) to restrict the entry end (111) from moving downward.

5. The wear-resistant ball testing device according to claim 1, characterized in that, The detection end (112) specifically includes a base plate (1121), a mounting head (1124), two rotating parts (1122), and two electric telescopic rods (1123). The two rotating parts (1122) are respectively hinged to both sides of the base plate (1121). The mounting head (1124) is installed at the bottom of the base plate (1121). One end of the two electric telescopic rods (1123) is respectively hinged to the two rotating parts (1122), and the other side is respectively hinged to the two side walls of the mounting head (1124). The two rotating parts (1122) and the base plate (1121) enclose to form a guide channel (113). The two electric telescopic rods (1123) can drive the two rotating parts (1122) to rotate downwards so that the wear-resistant balls are discharged from the detection end (112) by the downward rotating parts (1122).

6. The wear-resistant ball testing device according to claim 5, characterized in that, The guide channel (113) is a groove, and the bottom of the groove is smoothly connected to the opening of the groove.

7. The wear-resistant ball testing device according to claim 6, characterized in that, It also includes two material collection components (5), with the inlets of the two material collection components (5) respectively located below the two rotating parts (1122).

8. The wear-resistant ball testing device according to claim 7, characterized in that, The feed inlet of the material collection component (5) is set in a funnel shape.

9. The wear-resistant ball testing device according to claim 8, characterized in that, The inner wall of the collecting element (5) is arranged at an angle so that wear-resistant balls that enter the collecting element (5) can roll down along the inner wall of the collecting element (5) to the bottom of the collecting element (5).

10. The wear-resistant ball testing device according to claim 1, characterized in that, It also includes a damping component, which is arranged above the guide plate (11) so that the guide plate (11) can be quickly reset after the wear-resistant ball leaves the detection end (112).

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