A fiber optic verticality detection tool
By designing a fiber optic perpendicularity testing tool and utilizing extrusion, cutting, and marking mechanisms, the problem of insufficient perpendicularity testing before fiber optic splicing was solved, achieving efficient fiber optic splicing quality control, improving production efficiency, and reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-29
- Publication Date
- 2026-04-07
AI Technical Summary
The lack of effective methods for detecting the perpendicularity of the fiber end face before fiber fusion splicing leads to poor splicing quality, requiring repeated operations, which affects production efficiency and cost.
A fiber optic perpendicularity testing tool was designed, comprising a squeezing mechanism and a cutting mechanism. The fiber optic cable is fixed by a rubber wheel, qualified fibers are marked by a marking mechanism, and the perpendicularity of the fiber optic cable is ensured by a transparent limiting plate and the marking mechanism. The detection and cutting are achieved by combining an LED light and a transparent prism.
It enables precise detection and automated cutting of fiber end face perpendicularity, improves the fusion splicing qualification rate, and reduces production costs and time waste.
Smart Images

Figure CN116412780B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of optical fibers, and more specifically to an optical fiber perpendicularity testing tool. Background Technology
[0002] Currently, there is no effective method for detecting the perpendicularity of the fiber end face before fiber optic splicing. Workers typically cut the fiber and then directly splice it; if the splice quality is poor, the spliced portion is removed and the splicing is repeated until the quality meets requirements. If the perpendicularity of the fiber end face could be detected, the fiber optic splicing pass rate could be greatly improved, production costs reduced, and production efficiency increased.
[0003] Chinese patent CN202994107U discloses an optical fiber end-face perpendicularity checker. This device uses a light source system, objective lens, eyepiece, and transmission / reflection prism to determine the perpendicularity of the optical fiber end-face by measuring the degree to which the image of the optical fiber end-face deviates from the optical axis of the eyepiece. Chinese patent CN 214951179U also discloses an optical fiber end-face perpendicularity checker, which similarly uses a similar system to determine the perpendicularity of the optical fiber end-face. Neither of these devices clamps and secures the optical fiber, meaning that the fiber may not be perfectly perpendicular when inserted into the inspection channel. If the fiber end has a slight bend, even if the cross-section is perpendicular, there will still be a significant displacement of the image of the optical fiber end-face from the optical axis of the eyepiece. Furthermore, if the fiber fails to meet the standards after inspection, secondary trimming with other tools is required, wasting time on further inspection. Summary of the Invention
[0004] In view of the problems mentioned in the prior art, the present invention provides a fiber optic perpendicularity detection tool that can avoid the occurrence of the above problems.
[0005] The technical solution adopted by this invention to solve its technical problem is:
[0006] A fiber optic perpendicularity testing tool includes a central base, with an eyepiece base and an objective lens base on either side of the central base. The objective lens base is connected to a fiber optic base, and the fiber optic base has an insertion hole in the middle for accommodating the insertion of a fiber optic cable. A pressing mechanism is installed inside the fiber optic base. The pressing mechanism includes a first rotating shaft, a second rotating shaft, a third rotating shaft, and a fourth rotating shaft. A first rubber wheel is mounted on the first rotating shaft, a second rubber wheel is mounted on the second rotating shaft, a third rubber wheel is mounted on the third rotating shaft, and a fourth rubber wheel is mounted on the fourth rotating shaft. The first rubber wheel is in contact with the second and third rubber wheels, the second rubber wheel is in contact with the first and fourth rubber wheels, the third rubber wheel is in contact with the first and fourth rubber wheels, and the fourth rubber wheel is in contact with the second and third rubber wheels. Each of the first, second, third, and fourth rubber wheels has a insertion slot that mates with the fiber optic cable. The four insertion slots cooperate to form a channel for accommodating the fiber optic cable.
[0007] Furthermore, the fiber optic socket is provided with a first mounting cavity and a second mounting cavity. The first mounting cavity is provided with a first communicating hole that communicates with the insertion hole, and the second mounting cavity is provided with a second communicating hole that communicates with the insertion hole. The first rubber wheel and the second rubber wheel are located in the first mounting cavity, and the third rubber wheel and the fourth rubber wheel are located in the second mounting cavity. A drive mechanism is installed in the first mounting cavity.
[0008] Furthermore, the driving mechanism includes a driving shaft, which is rotatably connected in the first mounting cavity. A push wheel is fixedly connected to the driving shaft, and a driven wheel is fixedly connected to the first rotating shaft. The push wheel and the driven wheel cooperate with each other.
[0009] Furthermore, a cutting mechanism is installed inside the fiber optic socket. The cutting mechanism includes a third mounting cavity and a fourth mounting cavity. A fifth rotating shaft is rotatably installed inside the third and fourth mounting cavities. The fifth rotating shaft passes through the third and fourth mounting cavities. A cutting disc and a first driven gear are fixedly connected to the fifth rotating shaft. The cutting disc is located in the third mounting cavity, and the first driven gear is located in the fourth mounting cavity. A waste bin is provided at the bottom of the third mounting cavity and is connected to the third mounting cavity. A sixth rotating shaft is rotatably connected inside the fourth mounting cavity. A second driven gear is fixedly connected to the sixth rotating shaft. The first driven gear and the second driven gear cooperate with each other. A lower handwheel is also fixedly connected to the sixth rotating shaft. A lower rectangular hole is provided at the bottom of the fourth mounting cavity to accommodate the lower handwheel.
[0010] Furthermore, the cutting disc has a mounting hole in the middle, an inner circular cutting blade on the cutting disc, and a scraper on one side of the inner circular cutting blade.
[0011] Furthermore, the fiber optic base is provided with a marking mechanism, which includes a liquid storage cavity. A liquid pusher plate is slidably fitted inside the liquid storage cavity. A sliding hole is provided at the top of the liquid storage cavity. A sliding rod is slidably fitted inside the sliding hole. One end of the sliding rod is fixedly connected to the liquid pusher plate, and the other end passes through the fiber optic base and is connected to a pressure plate. A liquid outlet is provided at the bottom of the liquid storage cavity. The liquid outlet is connected to the insertion hole. Heating wires are provided on both sides of the insertion hole.
[0012] Furthermore, a transparent limiting piece is provided on the side of the insertion hole near the objective lens mount.
[0013] Furthermore, a connecting seat is provided between the center seat and the eyepiece seat, the eyepiece seat contains an eyepiece, the objective lens seat contains an objective lens, the center seat contains a transmission prism, the bottom of the center seat contains a light source seat, the light source seat contains an LED light, the light source seat contains a spacer plate, the spacer plate has a through hole to allow light to pass through, and the connecting seat contains a cross reticle.
[0014] The beneficial effects of this invention are: the extrusion mechanism can be used to position the optical fiber, and the cross-sectional condition of the optical fiber can be used to determine whether to perform cross-section cutting. The marking mechanism can effectively remind people of qualified optical fibers and avoid confusion with untested optical fibers. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of the present invention;
[0016] Figure 2 This is a cross-sectional view of the fiber optic connector;
[0017] Figure 3 This is a schematic diagram of the extrusion mechanism;
[0018] Figure 4 for Figure 1 A magnified view of a section at point A in the middle;
[0019] Figure 5 This is a schematic diagram of the cutting disc. Detailed Implementation
[0020] like Figures 1 to 5 As shown, a fiber optic perpendicularity testing tool includes a central base 1, with an eyepiece base 4 and an objective lens base 2 respectively on both sides of the central base. A connecting seat 3 is provided between the central base and the eyepiece base 4. An eyepiece 41 is provided inside the eyepiece base, and an objective lens 21 is provided inside the objective lens base. A transmission and reflection prism 11 is provided inside the central base. A light source base 5 is provided at the bottom of the central base. An LED light 54 is provided inside the light source base. A spacer plate 52 is provided inside the light source base. A through hole 53 is provided on the spacer plate to allow light to pass through. A cross reticle 31 is provided inside the connecting seat. All of the above are existing technologies.
[0021] In at least one embodiment, the objective lens mount is connected to an optical fiber mount 6, the optical fiber mount has an insertion hole 61 in the middle for accommodating the insertion of an optical fiber 100, and the optical fiber mount is equipped with a pressing mechanism 7 and a cutting mechanism 9.
[0022] In at least one embodiment, such as Figure 2 and Figure 3As shown, the extrusion mechanism includes a first rotating shaft 72, a second rotating shaft 711, a third rotating shaft 71, and a fourth rotating shaft 713. A first rubber wheel 73 is mounted on the first rotating shaft, a second rubber wheel 712 is mounted on the second rotating shaft, a third rubber wheel 74 is mounted on the third rotating shaft, and a fourth rubber wheel 714 is mounted on the fourth rotating shaft. The first rubber wheel is in contact with the second and third rubber wheels, the second rubber wheel is in contact with the first and fourth rubber wheels, the third rubber wheel is in contact with the first and fourth rubber wheels, and the fourth rubber wheel is in contact with the second and third rubber wheels. Each of the first, second, third, and fourth rubber wheels is provided with a insertion slot 715 that mates with the optical fiber. The four insertion slots cooperate to form a channel for accommodating the optical fiber.
[0023] Furthermore, the fiber optic mount is provided with a first mounting cavity S1 and a second mounting cavity S2. The first mounting cavity has a first communicating hole 79 that communicates with the insertion hole, and the second mounting cavity has a second communicating hole 710 that communicates with the insertion hole. The first and second rubber wheels are located in the first mounting cavity, and the third and fourth rubber wheels are located in the second mounting cavity. A driving mechanism is also installed in the first mounting cavity. The driving mechanism can drive the first rotating shaft to rotate, thereby causing the four rubber wheels to rotate, thus achieving the compression and fixation of the optical fiber.
[0024] Furthermore, the drive mechanism includes a drive shaft 76, which is rotatably connected in the first mounting cavity. A push wheel 77 is fixedly connected to the drive shaft, and a driven wheel 75 is fixedly connected to the first rotating shaft. The push wheel and the driven wheel cooperate with each other.
[0025] In at least one embodiment, the cutting mechanism includes a third mounting cavity S3 and a fourth mounting cavity S4. A fifth rotating shaft is rotatably mounted in the third and fourth mounting cavities. The fifth rotating shaft passes through the third and fourth mounting cavities. A cutting disc 92 and a first driven gear 93 are fixedly connected to the fifth rotating shaft. The cutting disc is located in the third mounting cavity, and the first driven gear is located in the fourth mounting cavity. A waste bin 97 is provided at the bottom of the third mounting cavity and is connected to the third mounting cavity. A sixth rotating shaft 94 is rotatably connected in the fourth mounting cavity. A second driven gear 95 is fixedly connected to the sixth rotating shaft. The first driven gear and the second driven gear cooperate with each other. A lower handwheel 96 is also fixedly connected to the sixth rotating shaft. A lower rectangular hole 961 for accommodating the lower handwheel is provided at the bottom of the fourth mounting cavity.
[0026] Furthermore, the cutting disc has a mounting hole 921 in the middle, an inner circular cutting blade 922 on the cutting disc, and a scraper 923 on one side of the inner circular cutting blade.
[0027] In at least one embodiment, the fiber optic socket is provided with a marking mechanism, which can be used to mark fibers whose perpendicularity conforms to the standard, so as to avoid confusion with other untested fibers.
[0028] Furthermore, the marking mechanism includes a liquid storage chamber 81, within which a pusher plate 82 is slidably fitted. A sliding hole is provided at the top of the liquid storage chamber, and a sliding rod 84 is slidably fitted within the sliding hole. One end of the sliding rod is fixedly connected to the pusher plate, and the other end passes through the optical fiber seat 6 and is connected to a lower pressure plate 85. A liquid outlet is provided at the bottom of the liquid storage chamber, and the liquid outlet communicates with the insertion hole. Correspondingly, heating wires 88 are provided on both sides of the insertion hole.
[0029] Furthermore, a transparent limiting piece 62 is provided on the side of the insertion hole near the objective lens mount. The transparent limiting piece can limit the fiber optic cable from being inserted too deeply.
[0030] In operation, when fixing the optical fiber, the handwheel is first rotated to create a channel for the four insertion slots to accommodate the fiber. After the fiber is inserted into the insertion hole 6 in the fiber optic socket, the handwheel is rotated again, causing the insertion slots of the four rubber wheels to rotate and move away from the fiber. This elastic deformation of the other parts of the rubber wheels relative to the fiber secures the fiber. Light emitted from the LED light passes through the transmission-reflecting prism and enters the objective lens along its optical axis. The light passing through the objective lens is reflected by the fiber's end face and then passes through the objective lens and the transmission-reflecting prism again before entering the eyepiece. The image of the fiber's end face can then be seen through the eyepiece.
[0031] When the fiber optic cross-section is detected as tilted, it needs to be further processed. At this point, the lower handwheel 96 is turned to rotate the cutting disc. When the disc is stationary, the fiber is positioned in the center of the inner circular cutting blade. As the disc rotates, the inner circular cutting blade contacts the fiber, cutting it. The scraper then moves the cut fiber cross-section into the waste bin. The process is repeated until the cross-section is perpendicular. The lower pressure plate is then manually moved, allowing colored dye from the storage chamber to enter the insertion hole. Heating wires then apply the dye to the fiber surface. After the fiber is removed, it displays a clear color mark, indicating that it meets the standard.
[0032] Except for the technical features described in the specification, all other technologies are known to those skilled in the art.
Claims
1. A fiber optic perpendicularity testing tool, comprising a central base, an eyepiece base and an objective lens base respectively disposed on both sides of the central base, the objective lens base being connected to a fiber optic base, and the fiber optic base having an insertion hole in the middle for accommodating the insertion of a fiber optic cable, characterized in that, The fiber optic socket is equipped with a compression mechanism, which includes a first rotating shaft, a second rotating shaft, a third rotating shaft, and a fourth rotating shaft. A first rubber wheel is mounted on the first rotating shaft, a second rubber wheel is mounted on the second rotating shaft, a third rubber wheel is mounted on the third rotating shaft, and a fourth rubber wheel is mounted on the fourth rotating shaft. The first rubber wheel is in contact with the second and third rubber wheels, the second rubber wheel is in contact with the first and fourth rubber wheels, the third rubber wheel is in contact with the first and fourth rubber wheels, and the fourth rubber wheel is in contact with the second and third rubber wheels. Each of the first, second, third, and fourth rubber wheels is provided with a insertion slot that mates with the optical fiber. The four insertion slots cooperate to form a channel for the optical fiber to pass through.
2. The fiber optic perpendicularity detection tool according to claim 1, characterized in that, The fiber optic socket has a first mounting cavity and a second mounting cavity. The first mounting cavity has a first connecting hole that communicates with the insertion hole, and the second mounting cavity has a second connecting hole that communicates with the insertion hole. The first rubber wheel and the second rubber wheel are located in the first mounting cavity, and the third rubber wheel and the fourth rubber wheel are located in the second mounting cavity. A drive mechanism is installed in the first mounting cavity.
3. The fiber optic perpendicularity detection tool according to claim 2, characterized in that, The driving mechanism includes a drive shaft, which is rotatably connected in a first mounting cavity. A push wheel is fixedly connected to the drive shaft, and a driven wheel is fixedly connected to the first rotating shaft. The push wheel and the driven wheel cooperate with each other.
4. The fiber optic perpendicularity detection tool according to claim 3, characterized in that, A cutting mechanism is installed inside the fiber optic socket. The cutting mechanism includes a third mounting cavity and a fourth mounting cavity. A fifth rotating shaft is rotatably installed inside the third and fourth mounting cavities. The fifth rotating shaft passes through the third and fourth mounting cavities. A cutting disc and a first driven gear are fixedly connected to the fifth rotating shaft. The cutting disc is located in the third mounting cavity, and the first driven gear is located in the fourth mounting cavity. A waste bin is provided at the bottom of the third mounting cavity and is connected to the third mounting cavity. A sixth rotating shaft is rotatably connected inside the fourth mounting cavity. A second driven gear is fixedly connected to the sixth rotating shaft. The first driven gear and the second driven gear cooperate with each other. A lower handwheel is also fixedly connected to the sixth rotating shaft. A lower rectangular hole is provided at the bottom of the fourth mounting cavity to accommodate the lower handwheel.
5. The fiber optic perpendicularity detection tool according to claim 4, characterized in that, The cutting disc has a mounting hole in the middle, and an inner circular cutting blade is provided on the cutting disc. A scraper is provided on one side of the inner circular cutting blade.
6. The fiber optic perpendicularity testing tool according to claim 5, characterized in that, The fiber optic socket is equipped with a marking mechanism, which includes a liquid storage chamber. A liquid pusher plate is slidably fitted inside the liquid storage chamber. A sliding hole is provided at the top of the liquid storage chamber, and a sliding rod is slidably fitted inside the sliding hole. One end of the sliding rod is fixedly connected to the liquid pusher plate, and the other end passes through the fiber optic socket and is connected to a pressure plate. A liquid outlet is provided at the bottom of the liquid storage chamber, and the liquid outlet is connected to an insertion hole. Heating wires are provided on both sides of the insertion hole.
7. The fiber optic perpendicularity detection tool according to claim 6, characterized in that, A transparent limiting plate is provided on the side of the insertion hole near the objective lens mount.
8. The fiber optic perpendicularity testing tool according to claim 1, characterized in that, A connecting seat is provided between the center seat and the eyepiece seat. An eyepiece is provided in the eyepiece seat, an objective lens is provided in the objective lens seat, a transflecting prism is provided in the center seat, a light source seat is provided at the bottom of the center seat, an LED light is provided in the light source seat, a spacer is provided in the light source seat, a through hole is provided on the spacer to allow light to pass through, and a cross reticle is provided in the connecting seat.
Citation Information
Patent Citations
Instrument for detecting verticality of end face of fiber
CN202994107U
Optical fiber end face perpendicularity tester
CN214951179U
Engine optical fiber testing device
CN110082069A
Optical fiber stripping jig for optical fiber assembly
CN114114542A