Suction cup channel assembly semi-automatic assembly equipment

Abstract

The application provides a suction cup channel assembly semi-automatic assembling equipment, and relates to the technical field of mechanical equipment, which comprises a workbench, a circular table top arranged to be able to rotate around the center thereof, a suction cup channel fixing seat arranged on the workbench close to the outer circumference thereof, which is used for fixing a channel main body and rotating to different assembling stations with the workbench; an upper cover preassembling assembly, an upper cover pressing assembly, a gear assembling assembly and a discharging assembly are sequentially arranged outside the workbench according to the rotating direction of the workbench; the upper cover preassembling assembly is used for preassembling a suction cup upper cover on the channel main body through mechanical clamps; the upper cover pressing assembly is used for pressing the preassembled upper cover on the channel main body through a pressing column capable of moving up and down; the gear assembling assembly is used for assembling a gear into a gear hole of a silica gel suction cup; and the discharging assembly is used for grabbing and placing the suction cup channel assembly at the station into a discharging channel. The technical scheme solves the technical problem of low manual assembling efficiency of the suction cup channel in the prior art.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of mechanical equipment, in particular to a suction cup channel assembly semi-automatic assembly equipment. BACKGROUND

[0002] The suction cup channel assembly includes a channel body, a silica gel suction cup, a suction cup upper cover and a gear, the lower end of the silica gel suction cup is placed on the upper end of the channel body, the silica gel suction cup is pressed on the channel body through the suction cup upper cover, and then the gear is assembled into the gear hole at the top end of the silica gel suction cup, in the prior art, the silica gel suction cup, the suction cup upper cover and the gear in the suction cup channel assembly are all assembled by manual work, and there are problems of low production efficiency, high labor cost and the like; manual work has high labor intensity, and long-time work is easy to cause fatigue. SUMMARY

[0003] The present application relates to the technical field of mechanical equipment, in particular to a suction cup channel assembly semi-automatic assembly equipment.

[0004] To achieve the above-mentioned purpose, the present application provides a suction cup channel assembly semi-automatic assembly equipment, which comprises:

[0005] A workbench is provided, which is a circular table surface capable of rotating around the center thereof, a suction cup channel fixing seat is arranged on the workbench close to the outer circumference thereof, the suction cup channel fixing seat is used for fixing the channel body and rotating to different assembly stations with the workbench; an upper cover pre-assembly component, an upper cover pressing component, a gear assembly component and a blanking component are sequentially arranged outside the workbench according to the rotating direction of the workbench, the upper cover pre-assembly component is used for pre-assembling the suction cup upper cover on the channel body on which the silica gel suction cup is placed through the mechanical clamping jaw thereof; the upper cover pressing component is used for pressing the pre-assembled suction cup upper cover on the channel body through the pressing column capable of moving up and down; the gear assembly component is used for assembling the gear into the gear hole of the silica gel suction cup in the corresponding station; and the blanking component is used for grabbing and placing the suction cup channel assembly in the blanking channel.

[0006] Optionally, the upper cover pre-assembly component further comprises an upper cover feeding channel arranged radially along the workbench, and a feeding table capable of moving in the vertical direction of the upper cover feeding channel is arranged close to the end of the upper cover feeding channel.

[0007] Optionally, the upper cover pre-assembly component further comprises an upper cover vibration disc arranged at the initial end of the upper cover feeding channel.

[0008] Optionally, the gear assembly assembly includes a gear feeding channel, a supporting hole portion and a gear assembly claw, the supporting hole portion supports the gear mounting hole on the silicone suction cup of its corresponding workstation, and the gear assembly claw is inserted into the inner hole of the gear conveyed by the gear feeding channel and pushes the gear into the supported gear mounting hole.

[0009] Optionally, the gear assembly component further includes a gear vibration plate arranged at the initial end of the gear feeding channel.

[0010] Optionally, the hole-supporting portion is configured as a three-jaw chuck perpendicular to the plane of the gear mounting hole.

[0011] Optionally, the blanking assembly includes a blanking clamp and a blanking channel, and the blanking clamp grabs the suction cup channel assembly of the corresponding workstation and places it into the blanking channel.

[0012] Optionally, the suction cup channel fixing seat is configured as a plurality of suction cup channel fixing seats that are evenly distributed.

[0013] The technical solution of the present invention can have the following beneficial effects:

[0014] The present invention provides a semi-automatic assembly equipment for a suction cup channel component, which manually pre-installs the incoming silicone suction cup on the channel body of the suction cup channel, and then places it on the tooling positioning fixture for loading on the equipment workbench, namely, the suction cup channel fixing seat. The workbench automatically rotates the suction cup channel to the subsequent assembly station, and adopts a conveying method of a workbench rotating feeding cycle. The subsequent assembly station is divided into three processes of pre-installing the suction cup channel upper cover, pressing the upper cover, and assembling the gears to automatically assemble the suction cup channel component. After the assembly is completed, the product is automatically grabbed out by the unloading component, and there is no need for manual assembly of the suction cup channel component throughout the process.

[0015] It can be seen that the semi-automatic assembly equipment of the suction cup channel component of this solution solves the technical problem of low efficiency of manual assembly of the suction cup channel in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 This is a schematic top view of a semi-automatic assembly device for a suction cup channel assembly according to an embodiment of the present invention;

[0018] Figure 2 This is a schematic structural diagram of a semi-automatic assembly device for a suction cup channel assembly according to an embodiment of the present invention;

[0019] Figure 3 is Figure 2 a partial enlarged view of I in FIG. 1;

[0020] Figure 4 is Figure 2 a partial enlarged view of II in FIG. 1;

[0021] Figure 5 is another structural schematic view of a suction cup channel assembly semi-automatic assembly equipment according to an embodiment of the present application;

[0022] Figure 6 is Figure 2 a partial enlarged view of III in FIG. 1;

[0023] Figure 7 is a structural schematic view of a three-jaw chuck of a suction cup channel assembly semi-automatic assembly equipment according to an embodiment of the present application;

[0024] Figure 8 is Figure 2 a partial enlarged view of IV in FIG. 1.

[0025] In the figure: 1, workbench; 11, suction cup channel fixing seat; 2, upper cover pre-assembly component; 21, upper cover feeding channel; 22, mechanical clamping jaw; 23, upper cover vibration disc; 24, feeding table; 3, upper cover pressing component; 31, pressing column; 4, gear assembly component; 41, gear feeding channel; 42, three-jaw chuck; 43, gear assembly jaw; 44, gear vibration disc; 5, discharging component; 51, discharging clamping jaw; 52, discharging channel; 6, suction cup channel assembly; 61, silica gel suction cup; 62, suction cup upper cover; 63, gear mounting hole; 64, gear. DETAILED DESCRIPTION

[0026] In order to make the objectives, technical solutions and advantages of the present application clearer, the technical solutions of the present application will be described in detail below. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application.

[0027] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there can be a middle element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there can be a middle element.

[0028] As Figure 1-8 shown: the present application provides a suction cup channel assembly semi-automatic assembly equipment,

[0029] The utility model comprises: a workbench 1, which is configured as a circular table surface capable of rotating around its center, a suction cup channel fixing seat 11 is provided on the workbench 1 near its outer circumference, the suction cup channel fixing seat 11 is used to fix the channel body, and rotates with the workbench 1 to reach different assembly stations; outside the workbench, an upper cover pre-assembly component, an upper cover pressing component, a gear assembly component and a blanking component are sequentially provided according to the rotation direction of the workbench, the upper cover pre-assembly component is used to pre-install the suction cup upper cover 62 on the channel body with the silicone suction cup 61 placed thereon through its mechanical clamp 22; the upper cover pressing component 3 presses the pre-installed suction cup upper cover 62 on the channel body through a pressing column 31 capable of moving up and down; the gear assembly component 4 is used to install the gear 64 into the gear hole 63 of the silicone suction cup 61 on the corresponding station; the blanking component 5 grabs the suction cup channel component 6 on its station and places it into the blanking channel 52.

[0030] Specifically, the incoming silicone suction cup 61 is pre-installed on the channel body of the suction cup channel manually, and then placed on the tooling positioning fixture of the equipment workbench 1, namely the suction cup channel fixing seat 11. The workbench 1 automatically rotates the suction cup channel to the subsequent assembly station, and adopts the conveying method of the workbench 1 rotating feeding cycle. The subsequent assembly station is divided into three processes of pre-installing the suction cup channel upper cover, pressing the upper cover, and assembling the gears to automatically assemble the suction cup channel component 6. After the assembly is completed, the product is automatically grabbed out by the unloading component, and there is no need for manual assembly of the suction cup channel component throughout the process.

[0031] As an optional implementation, Figure 3 As shown, the upper cover pre-assembly assembly 2 further includes an upper cover loading channel 21 radially arranged along the workbench 1, and a loading platform 24 is provided near the end of the upper cover loading channel 21, which is movable in a direction perpendicular to the upper cover loading channel 21. The suction cup upper cover 62 is transferred through the upper cover loading channel 21 to the loading platform 24 at the end of the upper cover loading channel 21. The loading platform 24 transports the suction cup upper cover 62 along its moving direction to the gripping position of the mechanical gripper 22. The mechanical gripper 22 grips the suction cup upper cover 62 and places it on the suction cup body at that workstation.

[0032] As an optional embodiment, the upper cover pre-assembly component 2 further includes an upper cover vibration plate 23 provided at the initial end of the upper cover feeding channel 21. The upper cover vibration plate 23 vibrates the feeding to achieve automation of the feeding.

[0033] As an optional implementation, Figure 6As shown, the gear assembly assembly 4 includes a gear feeding channel 41, a hole supporting part and a gear assembly claw 43, the hole supporting part opens the gear mounting hole 63 on the silica gel suction cup 61 of the corresponding work station, the gear assembly claw 43 is inserted into the inner hole of the gear 64 conveyed by the gear feeding channel 41 and pushes the gear 64 into the opened gear mounting hole 63. When the suction cup channel assembly 6 in assembly rotates to the gear assembly work station, the hole supporting part moves into the gear mounting hole 63 and opens the gear mounting hole 63, the gear assembly claw 43 inserts the gear 64 to be assembled, and moves to a position opposite to the gear mounting hole 63, pushes the gear into the gear mounting hole 63, then the hole supporting part exits, the gear mounting hole 63 clamps the gear in place, the gear assembly claw 43 exits, and the gear assembly is completed.

[0034] As an optional embodiment, the gear assembly assembly 4 further includes a gear vibration disc 44 arranged at the initial end of the gear feeding channel 41. The gear is automatically fed by the vibration of the gear vibration disc 44.

[0035] As an optional embodiment, as shown in Figure 6 、 Figure 7 The hole supporting part is arranged as a three-jaw chuck 42 perpendicular to the plane of the gear mounting hole. The three jaws can slide along the bottom chute to realize the closing and opening of the chuck, so that the gear mounting hole can be opened.

[0036] As an optional embodiment, as shown in Figure 8 The unloading assembly 5 includes an unloading clamp jaw 51 and an unloading channel 52, the unloading clamp jaw 51 grabs the suction cup channel assembly 6 of the corresponding work station and puts it into the unloading channel 52.

[0037] As an optional embodiment, the suction cup channel fixing seat 11 is arranged as a plurality of suction cup channel fixing seats uniformly distributed. Each work station assembly works independently, and the arrangement of a plurality of suction cup channel fixing seats can enable the assembly of a plurality of suction cup channel assemblies to be carried out at the same time, saving time and being efficient.

[0038] The technical scheme of the present application realizes the production in the mode of man-machine combination by preassembling silica gel suction cups to the suction cup channel body and replacing the manual assembly of the suction cup cover and the suction cup gear in the original suction cup channel assembly with automatic equipment, which can realize the reduction of labor and the increase of efficiency, replace the manual work with automatic equipment, and realize the automatic production.

[0039] In the description of the present invention, it should be noted that the terms "center," "up," "down," "left," "right," "vertical," "horizontal," "inside," "outside," and the like, indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended only to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0040] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention in specific contexts.

[0041] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. A semi-automatic assembly device for a suction cup channel assembly, characterized in that: include: The workbench is configured as a circular table surface that can rotate around its center, and a suction cup channel fixing seat is provided on the workbench near its outer circumference, and the suction cup channel fixing seat is used to fix the channel body and rotates with the workbench to reach different assembly stations; outside the workbench, an upper cover pre-assembly assembly, an upper cover pressing assembly, a gear assembly assembly and a blanking assembly are sequentially provided according to the rotation direction of the workbench, and the upper cover pre-assembly assembly is used to pre-install the suction cup upper cover on the channel body where the silicone suction cup is placed through its mechanical clamping claws; the upper cover pressing assembly presses the pre-installed suction cup upper cover onto the channel body through a pressing column that can move up and down; the gear assembly assembly is used to install the gear into the gear mounting hole of the silicone suction cup on the corresponding station; the blanking assembly grabs the suction cup channel assembly on its station and places it into the blanking channel; The gear assembly assembly includes a gear feeding channel, a supporting hole portion and a gear assembly claw. The supporting hole portion supports the gear mounting hole on the silicone suction cup of its corresponding workstation. The gear assembly claw is inserted into the inner hole of the gear conveyed by the gear feeding channel and pushes the gear into the supported gear mounting hole.

2. The semi-automatic assembly equipment of the suction cup channel assembly according to claim 1, characterized in that: The upper cover pre-assembly assembly further comprises an upper cover feeding channel radially arranged along the workbench, and a feeding platform movable in a vertical direction of the upper cover feeding channel is arranged near the end of the upper cover feeding channel.

3. The semi-automatic assembly equipment of the suction cup channel assembly according to claim 2, characterized in that: The upper cover pre-assembly assembly further includes an upper cover vibration plate arranged at an initial end of the upper cover feeding channel.

4. The semi-automatic assembly equipment of the suction cup channel assembly according to claim 3, characterized in that: The gear assembly component further includes a gear vibration plate arranged at an initial end of the gear feeding channel.

5. The semi-automatic assembly equipment of the suction cup channel assembly according to claim 4, characterized in that: The hole supporting portion is configured as a three-jaw chuck perpendicular to the plane of the gear mounting hole.

6. The semi-automatic assembly equipment of the suction cup channel assembly according to claim 5, characterized in that: The blanking assembly includes a blanking clamp and a blanking channel. The blanking clamp grabs the suction cup channel assembly of the corresponding workstation and places it into the blanking channel.

7. The semi-automatic assembly equipment of the suction cup channel assembly according to claim 6, characterized in that: The suction cup channel fixing seat is configured as a plurality of suction cup channel fixing seats that are evenly distributed.

Images