A high-efficiency quartz sand drying device
By combining the design of the quartz sand smoothing mechanism, the conveying mechanism and the drying mechanism, the problem of uneven drying of quartz sand is solved, and a high-efficiency, low-dust quartz sand drying process is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ZHENGZHOU RUNBAO REFRACTORY MATERIAL CO LTD
- Filing Date
- 2023-07-13
- Publication Date
- 2026-05-26
Smart Images

Figure CN116878247B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of quartz sand processing, and specifically relates to a high-efficiency quartz sand drying device. Background Technology
[0002] Quartz sand is quartz particles produced by crushing and processing quartz stone. Quartz stone is a non-metallic mineral, a hard, wear-resistant, and chemically stable silicate mineral. Quartz sand is milky white or colorless and translucent, with a Mohs hardness of 7. Quartz sand is an important industrial mineral raw material, a non-hazardous chemical, and is widely used in glass, casting, ceramics and fireproof materials, ferrosilicon smelting, metallurgical flux, metallurgy, construction, chemical industry, plastics, rubber, abrasives, filter media, and other industries. Current drying equipment has low drying efficiency and poor dust control, so there is an urgent need to develop a dustproof quartz sand drying device that can improve the drying efficiency of quartz sand and reduce the dust generated during the drying process.
[0003] As disclosed in CN108826891B, a dust-proof drying device for quartz sand can improve drying efficiency and reduce dust generated during the drying process. This dust-proof drying device includes a heating rod, a first mounting plate, a first support rod, a first pulley, a gear, a slider, an annular slide rail, a guide roller, a second support rod, a wing bolt, a first nut, and a second nut. The first support rod is fixed to one side of the first mounting plate, and the second support rod is fixed to the other side of the first mounting plate. The annular slide rail is fixed to one end of the drying cylinder. This invention achieves the effect of improving the drying efficiency of quartz sand and removing dust generated during the drying process, ensuring that the dried quartz sand does not retain excessive dust.
[0004] However, the following problems exist: This application uses a horizontal drum drying process, which requires placing a large amount of quartz sand inside the drying drum. Although the quartz sand can be stirred by the stirring rods to speed up the drying efficiency, there are gaps between the stirring rods during the stirring process. This makes it easy for the quartz sand between the stirring rods to be covered by the stirred quartz sand, which can easily cause some quartz sand to not be dried properly, prolonging the drying time and reducing the drying efficiency. Summary of the Invention
[0005] The purpose of this invention is to provide a high-efficiency quartz sand drying device to solve the problem mentioned in the background art that the horizontal drum drying method can easily cause some quartz sand to fail to be dried properly, prolonging the drying time and reducing the efficiency of the drying process.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a high-efficiency quartz sand drying device, comprising a protective shell, a quartz sand smoothing mechanism, a conveying mechanism, and a drying mechanism. The lower right side of the protective shell is provided with a discharge mechanism for discharging dried quartz sand. The lower inner side of the protective shell is provided with a conveying mechanism for conveying quartz sand to the discharge mechanism. The upper inner side of the protective shell, near the conveying mechanism, is provided with a quartz sand smoothing mechanism, which smooths the quartz sand onto the upper surface of the conveying mechanism. The top left side of the protective shell is provided with a feed trough for quartz sand input. The top center of the protective shell is provided with a drying mechanism for drying operations. The protective shell is provided with a driving mechanism, which drives the quartz sand smoothing mechanism, the feed mechanism, and the discharge mechanism to complete the quartz sand smoothing operation, the intermittent input of quartz sand, and the intermittent discharge of quartz sand, respectively.
[0007] Preferably, the quartz sand smoothing mechanism includes a smoothing plate, with round wheels sleeved on both outer walls of the smoothing plate. A fourth round rod is provided on the outer wall of each of the two round wheels. A second through-hole square column is rotatably connected to the outer wall of the smoothing plate away from the two round wheels. An arc-groove slide rail is provided on the upper side of the outer wall of the two second through-hole square columns near the smoothing plate, and the fourth round rod extends into the arc-groove slide rail and slides within it. A limiting plate is provided on the left side of the outer wall of the two second through-hole square columns near the arc-groove slide rail. A second spring is provided between the two limiting plates and the two fourth round rods. Vertical rods are slidably connected inside the two second through-hole square columns, with both ends of the vertical rods extending through and out of the two ends of the second through-hole square columns. Sleeves are welded to the upper ends of the two vertical rods. The inner surfaces of the four sleeves... The sleeve is slidably connected to a guide rod, with both ends of the guide rod extending through the two ends of the sleeve. Fixed seats are welded to both ends of the four guide rods and are welded to the inner wall of the protective shell. Two second through-hole square pillars are rotatably connected to the middle of their end faces away from the round wheel via L-shaped connecting ears. A second round rod is provided at the bottom of the two L-shaped connecting ears. A first through-hole square pillar is slidably fitted onto the lower outer wall of the two second round rods. A first round rod and a third round rod are welded to the end faces of the two first through-hole square pillars near the protective shell, respectively. The two first through-hole square pillars are rotatably connected to the protective shell via the first round rod and the third round rod, respectively. Simultaneously, the third round rod extends through the protective shell. A first spring is fitted onto the upper outer wall of the two second round rods, with both ends of the first spring contacting the first through-hole square pillar and the L-shaped connecting ear, respectively.
[0008] Preferably, the feeding mechanism includes a feeding trough and a conveying pipe. The feeding trough is welded to the left side of the upper end face of the protective shell. A fifth round rod is rotatably connected to the lower side of the feeding trough, and the front end of the fifth round rod extends towards the front end face of the protective shell after passing through the feeding trough. A sealing round plate is welded to the rear outer wall of the fifth round rod, and the sealing round plate is located inside the lower side of the feeding trough. A second support seat is rotatably connected to the front outer wall of the fifth round rod, and two second support seats are welded to the upper end face of the protective shell. A grooved wheel is sleeved on the front outer wall of the fifth round rod, and the grooved wheel is located between the two second support seats. The grooved wheel has U-shaped grooves on all four sides. A sixth round rod is rotatably connected to the lower side of the two second support seats. The front end of the sixth round rod passes through the front end face of the second support seat on the front side. A fixed disc is sleeved on the outer wall of the sixth round rod near the rear side of the grooved wheel. The front end face of the fixed disc contacts the rear end face of the grooved wheel. A positioning disc is welded to the front end face of the fixed disc near the outer wall of the sixth round rod. The wheel edge of the positioning disc abuts against the arc surface of the grooved wheel. A round shaft is welded to the lower end face of the fixed disc. The conveying pipe is welded to the top left side of the protective shell and is located directly below the feed chute.
[0009] Preferably, the discharge mechanism includes a discharge trough, a second connecting lug welded to the lower side of the left end face of the discharge trough, first connecting lugs rotatably connected to the outer walls of the two sides of the second connecting lug, sealing plates welded to the lower ends of the two first connecting lugs, and the bottom of the sealing plates contacting the lower surface of the discharge trough, connecting shafts welded to the middle of the front and rear ends of the discharge trough, double-hole connecting blocks rotatably connected to the outer walls of the two connecting shafts, and the two double-hole connecting blocks located on the front and rear sides of the sealing plate, a seventh round rod rotatably connected to the lower side of the two double-hole connecting blocks, and the front end of the seventh round rod extending through and out of the front double-hole connecting block, an eccentric wheel sleeved on the rear outer wall of the seventh round rod, and the wheel edge of the eccentric wheel abutting against the lower surface of the sealing plate.
[0010] Preferably, the driving mechanism includes a second drive motor, a first single-groove transmission wheel, a first double-groove transmission wheel, a second single-groove transmission wheel, and a second double-groove transmission wheel. The second drive motor is mounted on the upper surface of the protective housing. The second double-groove transmission wheel is sleeved on the outer wall of the motor shaft of the second drive motor. The first single-groove transmission wheel is sleeved on the front outer wall of the sixth round rod. The first double-groove transmission wheel is sleeved on the front outer wall of the third round rod. The second single-groove transmission wheel is sleeved on the front outer wall of the seventh round rod. A first transmission belt is sleeved between the second double-groove transmission wheel and the first single-groove transmission wheel. A second transmission belt is sleeved between the second double-groove transmission wheel and the first double-groove transmission wheel. A third transmission belt is sleeved between the first double-groove transmission wheel and the second single-groove transmission wheel.
[0011] Preferably, the conveying mechanism includes two crossbeams, two first support seats, a first drive motor, a conveyor belt, and a partition. The two crossbeams are welded to the inner walls of the front and rear sides of the protective shell. A first drive roller and several second drive rollers are rotatably connected between the two crossbeams in a left-to-right sequence. Both ends of the several second drive rollers extend through the two crossbeams. A conveyor belt is provided between the two crossbeams, and the several second drive rollers and the first drive rollers are all located inside the conveyor belt. The conveyor belt is driven to rotate through the several second drive rollers and the first drive rollers. Annular limiting blocks are provided on both outer walls of the conveyor belt. Bearing seats are rotatably connected to both outer walls of the first drive rollers, and the bearing seats are located on the outside of the protective shell. The two first support seats... Welded to the left sides of the front and rear ends of the protective shell, the two first support seats are internally threaded with lead screws, and the two ends of the lead screws extend through the two ends of the first support seats. At the same time, the right end of the lead screw is rotatably connected to the left end of the bearing seat. The left ends of the two lead screws are welded with handles, and the handles are located on the left side of the first support seats. The left side of the two crossbeams is provided with second limiting grooves, and the two ends of the first transmission roller extend through the second limiting grooves and slide inside the second limiting grooves. The first drive motor is installed on the front end face of the protective shell, and the first drive motor drives the second transmission roller on the right side to rotate. The two ends of the partition are welded to the inner walls of both sides of the protective shell. The partition is located on the left side of the upper surface of the conveyor belt, and the lower surface of the partition is in contact with the upper surface of the conveyor belt.
[0012] Preferably, the drying mechanism includes a heater, an air outlet fan, a base, and a gas adapter. The gas adapter is welded to the upper inner wall of the protective shell, and its upper end extends through the upper surface of the protective shell. The lower end of the gas adapter is provided with several air outlet slots, which are located inside the protective shell. The base is installed on the upper surface of the protective shell. The heater is provided on the left side of the upper surface of the base. An air pipe connects the heater and the gas adapter. A motor support is provided on the right side of the upper surface of the base. A third drive motor is installed on the upper surface of the motor support. A fan is sleeved on the outer wall of the motor shaft of the third drive motor, and the fan is installed on the right end face of the heater.
[0013] Preferably, the upper left side of the protective shell has a feed inlet, which is connected to the feed trough and the conveying pipe respectively; the lower right side of the protective shell has a discharge outlet, which is connected to the discharge trough; and the lower sides of the front and rear ends of the protective shell have a first limiting groove that matches the first transmission roller, which is connected to the second limiting groove.
[0014] Preferably, a support frame is welded to the lower outer wall of the protective shell, and an intelligent controller is installed on the front end face of the protective shell.
[0015] Compared with the prior art, the present invention provides a high-efficiency quartz sand drying device, which has the following beneficial effects:
[0016] 1. In this invention, when the driving mechanism drives the two first through-hole square columns in the quartz sand smoothing mechanism to rotate, and drives the two second round rods to rotate, the two L-shaped connecting ears, the two second through-hole square columns, and the two upright rods will drive the four sleeves to slide back and forth on the outer wall of the four guide rods. During the back and forth sliding of the four sleeves on the outer wall of the four guide rods, the extension and retraction of the two first springs will drive the two second round rods to slide back and forth inside the two first through-hole square columns, and will also drive the two second through-hole square columns to slide up and down on the outer wall of the two upright rods. This will drive the smoothing plate and the two round wheels to perform rectangular motion back and forth, so that the smoothing plate can spread the quartz sand flat on the rotating conveyor belt, which will facilitate the drying mechanism to fully dry the spread quartz sand and improve the drying efficiency.
[0017] 2. When the two round wheels contact the two crossbeams, the two round wheels will drive the two fourth round rods to slide to the right inside the two arc groove slide rails, and limit the angle of the rotating and swinging smoothing plate. It will also stretch the second spring, which helps the smoothing plate to spread the quartz sand evenly on the upper surface of the conveyor belt. When the two round wheels separate from the two crossbeams, the retraction of the second spring will pull the two fourth round rods to slide to the left inside the two arc groove slide rails, so that the smoothing plate returns to the initial state and causes the smoothing plate to vibrate, thus preventing the quartz sand from sticking to the surface of the smoothing plate.
[0018] 3. When the sixth round rod in the feeding mechanism is driven to rotate by the driving mechanism, the fixed disc, positioning disc and round shaft will be driven to rotate, so that the round shaft can enter the four U-shaped grooves one after another, and drive the groove wheel, the fifth round rod and the sealing round plate to rotate intermittently, thereby enabling the quartz sand in the feeding groove to achieve intermittent feeding, which helps the quartz sand smoothing mechanism to spread the quartz sand evenly.
[0019] 4. When the seventh round rod in the drive mechanism of the present invention rotates, it will drive the eccentric wheel to rotate, so that the sealing plate can rotate and swing up and down around the second connecting ear as the axis point, thereby enabling the dried quartz sand inside the discharge trough to complete the intermittent discharge work, and at the same time, it can also store the dried quartz sand conveyed by the conveyor belt. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of a high-efficiency quartz sand drying device proposed in this invention;
[0021] Figure 2 for Figure 1 A magnified structural diagram of part A;
[0022] Figure 3 for Figure 1 A schematic diagram of a partial sectional view of the rear view structure;
[0023] Figure 4 for Figure 1 A front view of the structure after removing the protective casing and the smart controller;
[0024] Figure 5 This is a front view schematic diagram of the drive mechanism;
[0025] Figure 6 A three-dimensional structural diagram of a quartz sand smoothing mechanism;
[0026] Figure 7 for Figure 6 A schematic diagram of the enlarged structure of part B;
[0027] Figure 8 for Figure 6 A schematic diagram of the right-side view structure;
[0028] Figure 9 for Figure 8 A magnified structural diagram of part C;
[0029] Figure 10 This is a three-dimensional structural diagram of the square column with the second through hole;
[0030] Figure 11 for Figure 10 A schematic diagram of the right-side view structure;
[0031] Figure 12 This is a three-dimensional structural diagram of the feeding mechanism;
[0032] Figure 13 for Figure 12 A three-dimensional structural diagram after removing the second support and the feed chute;
[0033] Figure 14 This is a three-dimensional structural diagram of the material discharge mechanism;
[0034] Figure 15 for Figure 14 A schematic diagram of the left-side view structure;
[0035] Figure 16 This is a three-dimensional structural diagram of the conveying mechanism;
[0036] Figure 17 This is a three-dimensional structural diagram of the drying mechanism.
[0037] In the diagram: 1. Heater; 2. Feed chute; 3. Protective shell; 4. Support frame; 5. Eccentric wheel; 6. Sealing plate; 7. Discharge chute; 8. First drive motor; 9. Intelligent controller; 10. Fan; 11. First support seat; 12. Bearing seat; 13. First limiting groove; 14. First transmission roller; 15. Lead screw; 16. Handle; 17. Feed inlet; 18. Conveying pipe; 19. Second transmission roller; 20. Conveyor belt; 21. Wheel; 22. Air outlet chute; 23. Discharge port; 24. Second drive motor; 25. Second support seat; 26. Crossbeam; 27. Double-hole connecting block; 28. First single-groove transmission wheel; 29. First transmission belt; 30. Second transmission belt; 31. First double-groove transmission wheel; 32. Third transmission belt; 33. Second single-groove transmission wheel; 34. Second double-groove transmission wheel; 35. Fixing 36. Base; 37. Guide rod; 38. Smoothing plate; 39. Sleeve; 40. Upright rod; 41. First round rod; 42. First through-hole square column; 43. Second through-hole square column; 44. First spring; 45. L-shaped connecting ear; 46. Third round rod; 47. Fourth round rod; 48. Limiting plate; 49. Second spring; 50. Arc groove slide rail; 51. Fifth round rod; 52. Grooved wheel; 53. Sixth round rod; 54. Fixed disc; 55. Positioning disc; 56. U-shaped groove; 57. Round shaft; 58. Sealing round plate; 59. Connecting shaft; 60. Seventh round rod; 61. First connecting ear; 62. Second connecting ear; 63. Partition plate; 64. Second limiting groove; 65. Annular limiting block; 66. Air pipe; 67. Third drive motor; 68. Motor support seat; 69. Base; 70. Gas adapter. Detailed Implementation
[0038] The present invention will now be described in further detail with reference to the accompanying drawings.
[0039] Please see Figure 1-17 This invention provides a technical solution: a high-efficiency quartz sand drying device, including a protective shell 3, a quartz sand smoothing mechanism, a conveying mechanism, and a drying mechanism. The lower right side of the protective shell 3 is provided with a discharge mechanism for discharging dried quartz sand. The lower inside of the protective shell 3 is provided with a conveying mechanism for conveying quartz sand to the discharge mechanism. The upper inside of the protective shell 3 near the conveying mechanism is provided with a quartz sand smoothing mechanism, which smooths the quartz sand onto the upper surface of the conveying mechanism. The top left side of the protective shell 3 is provided with a feed trough 2 for quartz sand input. The top center of the protective shell 3 is provided with a drying mechanism for drying. The protective shell 3 is provided with a driving mechanism, which drives the quartz sand smoothing mechanism, the feed mechanism, and the discharge mechanism to complete the quartz sand smoothing work, the intermittent input work, and the intermittent discharge work, respectively. A support frame 4 is welded to the lower outer wall of the protective shell 3. An intelligent controller 9 is installed on the front end of the protective shell 3.
[0040] The drive mechanism can rotate the third round rod 46, the sixth round rod 53, and the seventh round rod 60. When the third round rod 46 rotates, it will drive the first through-hole square post 41 to rotate. Through the two second round rods 42, the two L-shaped connecting ears 45, and the smoothing plate 37, it will drive the other first through-hole square post 41 and the first round rod 40 to rotate. When the two first through-hole square posts 41 rotate, the extension and retraction of the two first springs 44 will drive the two second round rods 42 to slide back and forth inside the two first through-hole square posts 41. Through the two L-shaped connecting ears 45, the two second through-hole square posts 43, and the two uprights 39, it will drive the four sleeves 38 to slide back and forth on the outer wall of the four guide rods 36, and it will also drive the two second through-hole square posts 43 to slide back and forth on the outer wall of the two uprights 39, thereby driving the smoothing plate 60 to rotate. The flat plate 37 and the two round wheels 21 reciprocate in a rectangular motion. When the two round wheels 21 contact the two crossbeams 26, they will drive the flat plate 37 to rotate and swing, so that the flat plate 37 can spread the quartz sand evenly on the upper surface of the conveyor belt 20, which will facilitate the drying mechanism to dry the spread quartz sand. This causes the two fourth round rods 47 to slide to the right inside the two arc groove slide rails 50, which limits the angle of the rotating and swinging flat plate 37 and also stretches the second spring 49. When the two round wheels 21 separate from the two crossbeams 26, the retraction of the second spring 49 will pull the two fourth round rods 47 to slide to the left inside the two arc groove slide rails 50, so that the flat plate 37 returns to its initial state and causes the flat plate 37 to vibrate, thus preventing the quartz sand from sticking to the surface of the flat plate 37.
[0041] When the sixth round rod 53 rotates, it will drive the fixed disc 54, the positioning disc 55 and the round shaft 57 to rotate, so that the round shaft 57 can enter the four U-shaped grooves 56 one after another, and drive the groove wheel 52, the fifth round rod 51 and the sealing round plate 58 to rotate intermittently, thereby enabling the quartz sand in the feed trough 2 to achieve intermittent feeding, which helps the quartz sand smoothing mechanism to spread the quartz sand evenly.
[0042] When the seventh round rod 60 rotates, it will drive the eccentric wheel 5 to rotate, so that the sealing plate 6 can rotate and swing up and down with the second connecting ear 62 as the axis, thereby enabling the dried quartz sand inside the discharge trough 7 to complete the intermittent discharge work.
[0043] like Figure 6 , Figure 7 , Figure 8 , Figure 9 , Figure 10 and Figure 11As shown, the quartz sand smoothing mechanism includes a smoothing plate 37, which also includes a connecting long shaft integrally formed at both ends. Round wheels 21 are sleeved on the outer walls of the connecting long shafts on both sides of the smoothing plate 37. A fourth round rod 47 is provided on the two round wheels 21 away from the outer wall of the smoothing plate 37. A second through-hole square column 43 is rotatably connected to the two connecting long shafts of the smoothing plate 37 away from the outer walls of the two round wheels 21. Figure 10 and Figure 11 As shown, the two second through-hole square pillars 43 are provided with arc-groove slide rails 50 on the upper side of the outer wall near the smoothing plate 37, and the fourth round rod 47 extends into the interior of the arc-groove slide rail 50. The fourth round rod 47 slides within the arc-groove slide rail 50, allowing the smoothing plate 37 to perform a small-amplitude swing operation, facilitating the smoothing plate 37 to tilt and smooth the upper surface of the quartz sand conveyor belt 20. The outer wall of the two second through-hole square pillars 43 is provided with a limiting plate 48 on the left side near the arc-groove slide rail 50. The two limiting plates 48 and the two fourth round rods 47... A second spring 49 is provided between 7, and the extension and retraction of the second spring 49 will drive the fourth round rod 47 and the smoothing plate 37 to return to their initial state. The two second through-hole square pillars 43 are slidably connected to upright rods 39, with both ends of the upright rods 39 extending through and beyond the ends of the second through-hole square pillars 43. Sleeves 38 are welded to the upper ends of the two upright rods 39. Guide rods 36 are slidably connected inside the four sleeves 38, with both ends of the guide rods 36 extending through and beyond the ends of the sleeves 38. Fixing seats 35 are welded to both ends of the four guide rods 36. Welded to the inner wall of the protective housing 3, two second through-hole square pillars 43 are rotatably connected to the middle of their end faces away from the round wheel 21 by L-shaped connecting ears 45. The bottom of the two L-shaped connecting ears 45 is provided with a second round rod 42. A first through-hole square pillar 41 is slidably fitted onto the lower outer wall of the two second round rods 42. A first round rod 40 and a third round rod 46 are respectively welded to the end faces of the two first through-hole square pillars 41 near the protective housing 3, and the two first through-hole square pillars 41 are rotatably connected to the protective housing 3 through the first round rod 40 and the third round rod 46 respectively. Simultaneously, the second... Three round rods 46 extend through the protective outer shell 3. The upper outer walls of the two second round rods 42 are fitted with first springs 44, and the two ends of the first springs 44 contact the first through-hole square post 41 and the L-shaped connecting ear 45 respectively. The extension and retraction of the first springs 44 facilitates the reciprocating sliding of the second round rods 42 inside the first through-hole square post 41. Through the quartz sand smoothing mechanism, the reciprocating smoothing work can be realized, so that the quartz sand can be spread evenly on the upper surface of the conveyor belt 20, which facilitates the drying mechanism to dry the spread quartz sand and improves the drying efficiency.
[0044] like Figure 3 , Figure 4 , Figure 12 and Figure 13As shown, the feeding mechanism includes a feeding trough 2 and a conveying pipe 18. The feeding trough 2 is welded to the left side of the upper end face of the protective shell 3. A fifth round rod 51 is rotatably connected to the lower side of the feeding trough 2, and the front end of the fifth round rod 51 extends towards the front end face of the protective shell 3 after passing through the feeding trough 2. A sealing round plate 58 is welded to the rear outer wall of the fifth round rod 51, and the sealing round plate 58 is located inside the lower side of the feeding trough 2. A second support seat 25 is rotatably connected to the front outer wall of the fifth round rod 51, and two second support seats 25 are welded to the upper end face of the protective shell 3. A grooved wheel 52 is sleeved on the front outer wall of the fifth round rod 51, and the grooved wheel 52 is located between the two second support seats 25. U-shaped grooves 56 are opened on the four sides of the grooved wheel 52. The lower side of the two second support seats 25... A sixth round rod 53 is rotatably connected to the side, and the front end of the sixth round rod 53 passes through the front end face of the second support seat 25 extending from the front side. A fixed disc 54 is sleeved on the outer wall of the sixth round rod 53 near the rear side of the grooved wheel 52, and the front end face of the fixed disc 54 contacts the rear end face of the grooved wheel 52. A positioning disc 55 is welded to the front end face of the fixed disc 54 near the outer wall of the sixth round rod 53, and the edge of the positioning disc 55 abuts against the arc surface of the grooved wheel 52. A round shaft 57 is welded to the lower end face of the fixed disc 54, and the diameter of the round shaft 57 is the same as the width of the U-shaped groove 56. When the fixed disc 54 rotates, the round shaft 57 can enter and exit the four U-shaped grooves 56 successively, and intermittently actuate the grooved wheel 52, the fifth round rod 51, and the sealing disc 58 to rotate. Figure 3 and Figure 4 As shown, the conveying pipe 18 is welded to the top left side of the protective shell 3, and the conveying pipe 18 is located directly below the feed trough 2. Through the feeding mechanism, intermittent conveying work can be realized, which is beneficial for the quartz sand smoothing mechanism to spread the quartz sand evenly on the upper surface of the conveyor belt 20.
[0045] like Figure 14 and Figure 15 As shown, the discharge mechanism includes a discharge trough 7. A second connecting ear 62 is welded to the lower side of the left end face of the discharge trough 7. First connecting ears 61 are rotatably connected to the outer walls of the two sides of the second connecting ear 62. Sealing plates 6 are welded to the lower ends of the two first connecting ears 61, and the bottom of the sealing plates 6 contacts the lower surface of the discharge trough 7. Connecting shafts 59 are welded to the middle of the front and rear ends of the discharge trough 7. Double-hole connecting blocks 27 are rotatably connected to the outer walls of the two connecting shafts 59, and the two double-hole connecting blocks 27 are located on the front and rear sides of the sealing plates 6. A seventh round rod 60 is rotatably connected to the lower side of the two double-hole connecting blocks 27, and the front end of the seventh round rod 60 extends through the double-hole connecting blocks 27 on the front side. An eccentric wheel 5 is sleeved on the rear outer wall of the seventh round rod 60, and the wheel edge of the eccentric wheel 5 abuts against the lower surface of the sealing plates 6. The rotation of the eccentric wheel 5 facilitates the up-and-down swing of the sealing plates 6. Through the discharge mechanism, intermittent discharge can be achieved.
[0046] like Figure 4 and Figure 5As shown, the drive mechanism includes a second drive motor 24, a first single-groove transmission wheel 28, a first double-groove transmission wheel 31, a second single-groove transmission wheel 33, and a second double-groove transmission wheel 34. The second drive motor 24 is mounted on the upper surface of the protective housing 3. The second double-groove transmission wheel 34 is sleeved on the outer wall of the motor shaft of the second drive motor 24. The first single-groove transmission wheel 28 is sleeved on the front outer wall of the sixth round rod 53. The first double-groove transmission wheel 31 is sleeved on the front outer wall of the third round rod 46. The second single-groove transmission wheel 33 is sleeved on the front outer wall of the seventh round rod 60. A first transmission belt 29 is sleeved between the second double-groove transmission wheel 34 and the first single-groove transmission wheel 28. A second transmission belt 30 is sleeved between the second double-groove transmission wheel 34 and the first double-groove transmission wheel 31. A third transmission belt 32 is sleeved between the first double-groove transmission wheel 31 and the second single-groove transmission wheel 33. Through the drive mechanism, the quartz sand smoothing mechanism, the feeding mechanism, and the discharging mechanism can be driven more effectively.
[0047] like Figure 16 As shown, the conveying mechanism includes two crossbeams 26, two first support seats 11, a first drive motor 8, a conveyor belt 20, and a partition plate 63. The two crossbeams 26 are welded to the inner walls of the front and rear sides of the protective shell 3. A first drive roller 14 and several second drive rollers 19 are rotatably connected between the two crossbeams 26 in a left-to-right sequence. Both ends of the several second drive rollers 19 extend through the two crossbeams 26. A conveyor belt 20 is provided between the two crossbeams 26, and the several second drive rollers 19 and the first drive rollers 14 are all located inside the conveyor belt 20. The several second drive rollers 19 and the first drive rollers 14 drive the conveyor belt 20 to rotate. Annular limit blocks 65 are provided on the outer walls of both sides of the conveyor belt 20. Bearing seats 12 are rotatably connected to the outer walls of both sides of the first drive rollers 14, and the bearing seats 12 are located on the outside of the protective shell 3. The two first support seats 11 are welded to the left sides of the front and rear ends of the protective shell 3. The internal thread of the first support seat 11 is connected to a lead screw 15, and both ends of the lead screw 15 extend through the two ends of the first support seat 11. At the same time, the right end of the lead screw 15 is rotatably connected to the left end of the bearing seat 12. The left ends of the two lead screws 15 are welded with handles 16, and the handles 16 are located on the left side of the first support seat 11. The left side of the two crossbeams 26 is provided with a second limiting groove 64, and both ends of the first transmission roller 14 extend through the second limiting groove 64 and slide inside the second limiting groove 64. The first drive motor 8 is installed on the front end face of the protective shell 3, and the first drive motor 8 drives the second transmission roller 19 on the right side to rotate. The two ends of the partition 63 are welded to the inner walls of both sides of the protective shell 3. The partition 63 is located on the left side of the upper surface of the conveyor belt 20, and the lower surface of the partition 63 is in contact with the upper surface of the conveyor belt 20. Through the conveying mechanism, the quartz sand can be conveyed better, and at the same time, it is also convenient for the quartz sand smoothing mechanism to spread the quartz sand.
[0048] like Figure 3 , Figure 4 and Figure 17 As shown, the drying mechanism includes a heater 1, an air outlet slot 22, a fan 10, a base 69, and a gas adapter 70. The gas adapter 70 is welded to the upper inner wall of the protective shell 3, and the upper end of the gas adapter 70 extends through the upper surface of the protective shell 3. The lower end of the gas adapter 70 is provided with several air outlet slots 22, which are located inside the protective shell 3. The base 69 is installed on the upper surface of the protective shell 3. The heater 1 is provided on the left side of the upper surface of the base 69. An air pipe 66 connects the heater 1 and the gas adapter 70. The motor support 68 is provided on the right side of the upper surface of the base 69. A third drive motor 67 is installed on the upper surface of the motor support 68. The fan 10 is sleeved on the outer wall of the motor shaft of the third drive motor 67, and the fan 10 is installed on the right end face of the heater 1. Through the drying mechanism, the drying work can be carried out better.
[0049] like Figure 1 and Figure 2 As shown, the upper left side of the protective shell 3 is provided with a feed inlet 17, which is connected to the feed trough 2 and the conveying pipe 18 respectively. The lower right side of the protective shell 3 is provided with a discharge outlet 23, which is connected to the discharge trough 7. The lower sides of the front and rear ends of the protective shell 3 are provided with a first limiting groove 13 that matches the first transmission roller 14, and the first limiting groove 13 is connected to the second limiting groove 64. The protective shell 3 can better perform the protection work, and at the same time, it is also convenient for the installation of various components.
[0050] In order to achieve intelligent control, the intelligent controller 9 is electrically connected to the heater 1, the first drive motor 8, the second drive motor 24 and the third drive motor 67 via wires. Intelligent control can be achieved through the intelligent controller 9.
[0051] The second drive motor 24 has a higher speed than the first drive motor 8, which allows the quartz sand smoothing mechanism to better spread the quartz sand on the upper surface of the conveyor belt 20. At the same time, it also makes it easier for the working efficiency of the feeding mechanism and the discharging mechanism to be slightly higher than that of the conveying mechanism.
[0052] The working principle and usage process of this invention: When in use, the staff first connects the intelligent controller 9 to the external power supply and operates the intelligent controller 9 to complete the parameter setting. Then, the staff pours the quartz sand to be dried into the feed trough 2 and stores the quartz sand to be dried in the feed trough 2 through the horizontal sealing circular plate 58. Subsequently, the staff places the collection trough under the discharge mechanism at an angle.
[0053] When in use, the staff can operate the intelligent controller 9 to control the heater 1, the first drive motor 8, the second drive motor 24, and the third drive motor 67 to work.
[0054] When heater 1 and third drive motor 67 are working, hot air is generated and blown to conveyor belt 20 through air pipe 66, gas adapter 70 and several air outlet slots 22.
[0055] When the first drive motor 8 is working, it will drive the second transmission roller 19 on the right to rotate, thereby driving the conveyor belt 20 and the two annular limit blocks 65 to rotate.
[0056] When the second drive motor 24 is working, it will drive the second double-groove transmission wheel 34 to rotate. Since the second double-groove transmission wheel 34 and the first single-groove transmission wheel 28 are connected by a first transmission belt 29, the second double-groove transmission wheel 34 and the first double-groove transmission wheel 31 are connected by a second transmission belt 30, and the first double-groove transmission wheel 31 and the second single-groove transmission wheel 33 are connected by a third transmission belt 32, when the second double-groove transmission wheel 34 rotates, it will drive the first single-groove transmission wheel 28, the first double-groove transmission wheel 31 and the second single-groove transmission wheel 33 to rotate, thereby driving the third round rod 46, the sixth round rod 53 and the seventh round rod 60 to rotate.
[0057] When the sixth round rod 53 rotates, it will drive the fixed disc 54, the positioning disc 55 and the round shaft 57 to rotate, so that the round shaft 57 can enter the four U-shaped grooves 56 one after another, and drive the groove wheel 52, the fifth round rod 51 and the sealing round plate 58 to rotate intermittently, so that the quartz sand in the feed trough 2 can achieve intermittent feeding. Through the feed port 17 and the feed pipe 18, the quartz sand to be dried will fall on the upper surface of the conveyor belt 20 and be located on the right side of the partition 63. At this time, the rotating conveyor belt 20 will transport the quartz sand to be dried.
[0058] When the third round rod 46 rotates, it will drive the first through hole square column 41 on the front side to rotate. At this time, through the two second round rods 42, the two L-shaped connecting ears 45, and the smoothing plate 37, the first through hole square column 41 and the first round rod 40 on the rear side will rotate. When the two first through hole square columns 41 rotate, they will drive the two second round rods 42 to rotate. Through the two L-shaped connecting ears 45, the two second through hole square columns 43, and the two uprights 39, the four sleeves 38 will slide back and forth on the outer wall of the four guide rods 36. During the process of the four sleeves 38 sliding back and forth on the outer wall of the four guide rods 36, through the extension and retraction of the two first springs 44, the two second round rods 42 will slide back and forth inside the two first through hole square columns 41, and the two second through hole square columns 43 will slide up and down on the outer wall of the two uprights 39, thereby driving the smoothing plate 37 and the two round wheels 21 to perform rectangular motion back and forth.
[0059] When the smoothing plate 37 and the two wheels 21 move to the lower side and the two wheels 21 contact the two crossbeams 26, the smoothing plate 37 will rotate and swing, which facilitates the smoothing plate 37 to spread the quartz sand evenly on the upper surface of the conveyor belt 20, and also facilitates the drying mechanism to dry the spread quartz sand. At the same time, the two fourth rods 47 slide to the right inside the two arc groove slide rails 50 and limit the angle of the rotating and swinging smoothing plate 37. They also stretch the second spring 49, which helps the smoothing plate 37 to spread the quartz sand evenly on the upper surface of the conveyor belt 20. When the two wheels 21 separate from the two crossbeams 26, the retraction of the second spring 49 pulls the two fourth rods 47 to slide to the left inside the two arc groove slide rails 50, so that the smoothing plate 37 returns to the initial state and causes the smoothing plate 37 to vibrate, thus preventing the quartz sand from sticking to the surface of the smoothing plate 37.
[0060] When the seventh rod 60 rotates, it will drive the eccentric wheel 5 to rotate, so that the sealing plate 6 can rotate and swing up and down around the second connecting ear 62 as the axis. This allows the dried quartz sand inside the discharge trough 7 to complete the intermittent discharge work. At the same time, the dried quartz sand conveyed by the conveyor belt 20 can also be stored through the discharge trough 7 and the horizontal sealing plate 6.
Claims
1. A high-efficiency quartz sand drying device, comprising a protective shell (3), a quartz sand smoothing mechanism, a conveying mechanism, and a drying mechanism, characterized in that: The lower right side of the protective shell (3) is provided with a discharge mechanism for discharging dried quartz sand. The lower inside of the protective shell (3) is provided with a conveying mechanism for conveying quartz sand to the discharge mechanism. The upper inside of the protective shell (3) near the conveying mechanism is provided with a quartz sand smoothing mechanism, and the quartz sand is smoothed on the upper surface of the conveying mechanism through the quartz sand smoothing mechanism. The top left side of the protective shell (3) is provided with a feed trough (2) for quartz sand input. The top center of the protective shell (3) is provided with a drying mechanism for drying work. The protective shell (3) is provided with a driving mechanism, and the driving mechanism drives the quartz sand smoothing mechanism, the feed mechanism and the discharge mechanism to complete the quartz sand smoothing work, the quartz sand intermittent input work and the quartz sand intermittent discharge work respectively. The quartz sand smoothing mechanism includes a smoothing plate (37). Two round wheels (21) are fitted onto the outer walls of the smoothing plate (37). A fourth round rod (47) is provided on the outer wall of each of the two round wheels (21). A second through-hole square column (43) is rotatably connected to the side of the smoothing plate (37) away from the two round wheels (21). A circular arc groove slide rail (50) is provided on the upper side of the outer wall of the two second through-hole square columns (43) near the smoothing plate (37). The fourth round rod (47) extends into the interior of the circular arc groove slide rail (50) and... (50) internal sliding, the outer walls of the two second through-hole square columns (43) are provided with limiting plates (48) near the left side of the arc groove slide rail (50), the two limiting plates (48) and the two fourth round rods (47) are provided with second springs (49), the two second through-hole square columns (43) are internally slidably connected with uprights (39), and the two ends of the uprights (39) extend through and out of the two ends of the second through-hole square columns (43), the upper ends of the two uprights (39) are welded with sleeves (38), the four sleeves (38) are internally slidably connected A guide rod (36) is attached, and both ends of the guide rod (36) extend through the two ends of the sleeve (38). The two ends of the four guide rods (36) are welded with fixing seats (35), and the fixing seats (35) are welded to the inner wall of the protective shell (3). The two second through-hole square pillars (43) are rotatably connected to L-shaped connecting ears (45) at the middle of the end face away from the round wheel (21). The bottom of the two L-shaped connecting ears (45) is provided with a second round rod (42). The lower outer wall of the two second round rods (42) is slidably fitted with a first through-hole square pillar (41). The first through-hole square column (41) is welded with a first round rod (40) and a third round rod (46) on the end face near the protective shell (3). The two first through-hole square columns (41) are rotatably connected to the protective shell (3) through the first round rod (40) and the third round rod (46) respectively. At the same time, the third round rod (46) extends through the protective shell (3). The upper outer wall of the two second round rods (42) is fitted with a first spring (44), and the two ends of the first spring (44) are in contact with the first through-hole square column (41) and the L-shaped connecting ear (45) respectively.
2. The high-efficiency quartz sand drying device according to claim 1, characterized in that: The feeding mechanism includes a feeding trough (2) and a conveying pipe (18). The feeding trough (2) is welded to the left side of the upper end face of the protective shell (3). A fifth round rod (51) is rotatably connected to the lower side of the feeding trough (2), and the front end of the fifth round rod (51) extends towards the front end face of the protective shell (3) after penetrating the feeding trough (2). A sealing round plate (58) is welded to the rear outer wall of the fifth round rod (51), and the sealing round plate (58) is located inside the lower side of the feeding trough (2). A second support seat (25) is rotatably connected to the front outer wall of the fifth round rod (51), and two second support seats (25) are welded to the upper end face of the protective shell (3). A grooved wheel (52) is sleeved on the front outer wall of the fifth round rod (51), and the grooved wheel (52) is located between the two second support seats (25). The grooved wheel (52) has a grooved wheel (52) on its front outer wall. U-shaped grooves (56) are provided on all four sides. The lower side of the two second support seats (25) is rotatably connected to a sixth round rod (53). The front end of the sixth round rod (53) passes through the front end face of the second support seat (25) extending from the front side. A fixed disc (54) is sleeved on the outer wall of the sixth round rod (53) near the rear side of the grooved wheel (52). The front end face of the fixed disc (54) is in contact with the rear end face of the grooved wheel (52). A positioning disc (55) is welded on the front end face of the fixed disc (54) near the outer wall of the sixth round rod (53). The wheel edge of the positioning disc (55) abuts against the arc surface of the grooved wheel (52). A round shaft (57) is welded on the lower end face of the fixed disc (54). The conveying pipe (18) is welded to the top left side of the protective shell (3). The conveying pipe (18) is located directly below the feed trough (2).
3. The high-efficiency quartz sand drying device according to claim 2, characterized in that: The discharge mechanism includes a discharge trough (7). A second connecting lug (62) is welded to the lower side of the left end face of the discharge trough (7). First connecting lugs (61) are rotatably connected to the outer walls of both sides of the second connecting lug (62). Sealing plates (6) are welded to the lower ends of the two first connecting lugs (61), and the bottom of the sealing plates (6) is in contact with the lower surface of the discharge trough (7). Connecting shafts (59) are welded to the middle of the front and rear ends of the discharge trough (7). (59) has a double-hole connecting block (27) rotatably connected to its outer wall, and the two double-hole connecting blocks (27) are located on the front and rear sides of the sealing plate (6). The lower side of the two double-hole connecting blocks (27) is rotatably connected to a seventh round rod (60), and the front end of the seventh round rod (60) extends through the double-hole connecting block (27) on the front side. The rear outer wall of the seventh round rod (60) is fitted with an eccentric wheel (5), and the wheel edge of the eccentric wheel (5) abuts against the lower surface of the sealing plate (6).
4. The high-efficiency quartz sand drying device according to claim 3, characterized in that: The driving mechanism includes a second drive motor (24), a first single-groove transmission wheel (28), a first double-groove transmission wheel (31), a second single-groove transmission wheel (33), and a second double-groove transmission wheel (34). The second drive motor (24) is mounted on the upper surface of the protective housing (3). The second double-groove transmission wheel (34) is sleeved on the outer wall of the motor shaft of the second drive motor (24). The first single-groove transmission wheel (28) is sleeved on the front outer wall of the sixth round rod (53). The first double-groove transmission wheel (31) is sleeved on... The second single-groove transmission wheel (33) is connected to the front outer wall of the third round rod (46), the second single-groove transmission wheel (33) is sleeved on the front outer wall of the seventh round rod (60), the second double-groove transmission wheel (34) and the first single-groove transmission wheel (28) are sleeved with a first transmission belt (29), the second double-groove transmission wheel (34) and the first double-groove transmission wheel (31) are sleeved with a second transmission belt (30), and the first double-groove transmission wheel (31) and the second single-groove transmission wheel (33) are sleeved with a third transmission belt (32).
5. The high-efficiency quartz sand drying device according to claim 4, characterized in that: The conveying mechanism includes two crossbeams (26), two first support seats (11), a first drive motor (8), a conveyor belt (20), and a partition (63). The two crossbeams (26) are welded to the inner walls of the front and rear sides of the protective shell (3). A first drive roller (14) and a plurality of second drive rollers (19) are installed between the two crossbeams (26) in a rotatable order from left to right. Both ends of the plurality of second drive rollers (19) extend through the two crossbeams (26). A conveyor belt (20) is provided, and multiple second drive rollers (19) and first drive rollers (14) are located inside the conveyor belt (20). The conveyor belt (20) is driven to rotate through the multiple second drive rollers (19) and first drive rollers (14). Annular limiting blocks (65) are provided on both outer walls of the conveyor belt (20). Bearing seats (12) are rotatably connected to both outer walls of the first drive rollers (14), and the bearing seats (12) are located outside the protective shell (3). Two first support seats (11) are welded together. Connected to the left sides of the front and rear ends of the protective shell (3), the two first support seats (11) are internally threaded with lead screws (15), and the two ends of the lead screws (15) extend through the two ends of the first support seats (11). At the same time, the right end of the lead screws (15) is rotatably connected to the left end of the bearing seat (12). The left ends of the two lead screws (15) are welded with handles (16), and the handles (16) are located on the left side of the first support seats (11). The left side of the two crossbeams (26) is provided with second limiting grooves (64), and The two ends of the first drive roller (14) extend through the second limiting groove (64) and slide inside the second limiting groove (64). The first drive motor (8) is installed on the front end face of the protective shell (3), and the first drive motor (8) drives the second drive roller (19) on the right side to rotate. The two ends of the partition (63) are welded to the inner walls of both sides of the protective shell (3). The partition (63) is located on the left side of the upper surface of the conveyor belt (20), and the lower surface of the partition (63) is in contact with the upper surface of the conveyor belt (20).
6. The high-efficiency quartz sand drying device according to claim 5, characterized in that: The drying mechanism includes a heater (1), an air outlet slot (22), a fan (10), a base (69), and a gas adapter (70). The gas adapter (70) is welded to the upper inner wall of the protective shell (3), and the upper end of the gas adapter (70) extends through the upper surface of the protective shell (3). The lower end of the gas adapter (70) is provided with multiple air outlet slots (22), and the multiple air outlet slots (22) are located inside the protective shell (3). The base (69) is installed on the upper surface of the protective shell (3). The heater (1) is provided on the left side of the upper surface of the base (69). A gas pipe (66) is connected between the heater (1) and the gas adapter (70). A motor support seat (68) is provided on the right side of the upper surface of the base (69). A third drive motor (67) is installed on the upper surface of the motor support seat (68). A fan (10) is sleeved on the outer wall of the motor shaft of the third drive motor (67), and the fan (10) is installed on the right end face of the heater (1).
7. The high-efficiency quartz sand drying device according to claim 1, characterized in that: The upper left side of the protective shell (3) is provided with a feed inlet (17), which is connected to the feed trough (2) and the conveying pipe (18) respectively. The lower right side of the protective shell (3) is provided with a discharge outlet (23), which is connected to the discharge trough (7). The lower sides of the front and rear ends of the protective shell (3) are provided with a first limiting groove (13) that matches the first transmission roller (14), and the first limiting groove (13) is connected to the second limiting groove (64).
8. The high-efficiency quartz sand drying device according to claim 1, characterized in that: The lower outer wall of the protective shell (3) is welded with a support frame (4), and the front end of the protective shell (3) is equipped with an intelligent controller (9).