A material production device for removing total phosphorus in a constructed wetland and a method of using the same
By introducing a heat recovery mechanism into the constant temperature drying box, the problem of heat energy waste is solved, the recycling of heat energy is achieved, and production efficiency and environmental protection are improved.
Patent Information
- Application Number
- CN202311106256.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-30
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2043-08-30
AI Technical Summary
Existing constant temperature drying ovens lack a heat recovery mechanism, which results in the exhaust of hot air, wastes heat energy, reduces production efficiency and is not environmentally friendly.
A device including a drying box main body and a heat recovery mechanism is designed. Through the combination of an exhaust pump, a filter chamber, a heat exchange chamber and a recovery chamber, the recycling of heat energy is achieved, including the filtration, heat exchange and recovery processes, thereby avoiding heat energy waste.
The production efficiency of dephosphorized fillers is improved, heat energy waste is reduced, and environmentally friendly production effects are enhanced.
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Figure CN116924580B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of environmental functional materials, and particularly relates to a material production device for removing total phosphorus in a constructed wetland and a use method thereof. BACKGROUND
[0002] The constructed wetland is a unique plant and animal ecological system formed by planting water plants with good performance, high survival rate, strong water resistance, long growth cycle, beauty and economic value on the surface of the bed body while the sewage flows through the filler bed composed of a mixture of soil and fillers (such as gravel, zeolite, etc.) in a depression with a certain length-width ratio and bottom slope. The constructed wetland can remove nitrogen, phosphorus, suspended solids, organic matter, trace elements and pathogenic bacteria and other pollutants, and has the advantages of low construction and operation cost and easy maintenance.
[0003] In order to better remove total phosphorus in sewage in the constructed wetland, fillers are generally added in the constructed wetland. For example, the Chinese invention patent with the publication number CN107473387A discloses a constructed wetland phosphorus removal substrate filler and a preparation method thereof. The phosphorus removal filler is mainly made of wollastonite, fly ash, shale, gamma-aminopropyltrimethoxysilane, methyl acrylate monomer and diethylenetriamine. The phosphorus removal filler has the advantages of non-toxicity, high strength, light weight, strong adsorption performance, good stability, low production cost, strong pollutant removal capacity and good phosphorus removal effect.
[0004] In the preparation of the phosphorus removal filler, a constant temperature drying box is needed. However, the existing constant temperature drying box lacks a heat recovery mechanism, so that the hot air in the constant temperature drying box is easily discharged to the air. When other materials of the phosphorus removal filler need to be heated, the staff needs to reheat the constant temperature drying box, which not only easily reduces the production efficiency of the phosphorus removal filler, but also easily causes waste of heat energy resources, which does not meet the effect of environmental protection production.
[0005] Therefore, in view of the above technical problems, it is necessary to provide a material production device for removing total phosphorus in a constructed wetland and a use method thereof. SUMMARY
[0006] The purpose of the present application is to provide a material production device for removing total phosphorus in a constructed wetland and a use method thereof to solve the problem that the constant temperature drying box cannot be heat recovered.
[0007] In order to achieve the above purpose, the technical scheme provided by an embodiment of the present application is as follows:
[0008] A material production device for removing total phosphorus in a constructed wetland, comprising a drying box main body and a heat recovery mechanism.
[0009] The drying chamber is arranged in the drying box body, the cover door is hingedly connected to the drying box body, and the cover door corresponds to the drying chamber, and the control panel is installed on the drying box body.
[0010] The heat recovery mechanism is installed on the side wall of the drying box body, the heat recovery mechanism comprises an air suction pump, an air suction pipe and an exhaust pipe are connected to the air suction pump, one end of the air suction pipe in the drying chamber is connected with a gas collecting hood, the exhaust pipe is connected with a heat recovery tank, the heat recovery tank is provided with a heat storage cavity, a filter cavity, a heat exchange cavity and a recovery cavity, a temperature sensor one is installed in the heat storage cavity, the temperature sensor one is electrically connected with the control panel, the filter cavity is provided with a filter mechanism, the heat exchange cavity is provided with a heat exchange mechanism, and the recovery cavity is provided with a recovery mechanism.
[0011] Further, a pair of connecting pipes one is arranged in the heat recovery tank, the heat storage cavity is connected with the filter cavity and the heat exchange cavity through the pair of connecting pipes one respectively, and the flow direction of the gas with heat energy is controlled, so that the different needs of the workers are met.
[0012] The filter cavity and the heat exchange cavity are connected with a connecting pipe two, so that the filter cavity and the heat exchange cavity can communicate with each other.
[0013] Further, a return pipe is connected between the filter cavity and the drying chamber, so that the gas with heat energy can flow back, thereby improving the utilization rate of heat energy resources and avoiding waste of heat energy.
[0014] The heat exchange cavity and the recovery cavity are connected with a connecting pipe three, when the drying box body is not needed, the gas with heat energy can enter the recovery liquid through the connecting pipe three for the last heat energy transfer, so that the waste of heat energy resources is effectively avoided.
[0015] The return pipe and the connecting pipe three are connected with a connecting pipe four, so that the gas with heat energy in the heat exchange cavity can flow back to the drying chamber through the return pipe.
[0016] Further, control valves are installed on the connecting pipe one, the connecting pipe two, the return pipe, the connecting pipe three and the connecting pipe four, for controlling the on-off of the connecting pipe one, the connecting pipe two, the return pipe, the connecting pipe three and the connecting pipe four.
[0017] Further, the filter mechanism comprises a pair of net racks, a plurality of filter balls are arranged between the pair of net racks, for filtering impurities in the gas with heat energy, avoiding the influence of impurities on other materials of the dephosphorization filler, and ensuring the production effect of the dephosphorization filler.
[0018] A pair of filter screens is arranged on the lower side of the net rack, which can play a role in filtering the gas with heat energy again.
[0019] The filter ball comprises an outer membrane, the outer membrane is provided with a purification liquid, the outer membrane is provided with a protective film, the outer membrane and the protective film are provided with a plurality of capillary holes, the filter ball moves irregularly between a pair of net racks under the action of the hot gas, when the filter ball contacts the net rack, the capillary holes on the surface of the outer membrane and the protective film are deformed by extrusion, so that the purification liquid can flow out through the capillary holes and contact the hot gas, the impurities in the hot gas are wrapped, and the hot gas is filtered by a pair of filter nets.
[0020] Further, the heat exchange mechanism comprises a heat exchange tank, a guide pipe is connected to the heat exchange tank, the guide pipe is used for guiding the flow of the hot gas, so that the hot gas can blow towards the blades, the guide pipe is connected to one of the connecting pipes and the connecting pipe two;
[0021] The heat exchange tank is provided with a rotating shaft, the rotating shaft is connected to a pair of blades on the side wall in the heat exchange tank, and the two ends of the rotating shaft outside the heat exchange tank are connected to stirring rods, when the hot gas blows towards the blades, the blades rotate around the rotating shaft, the rotating shaft can drive the stirring rods to rotate synchronously, so as to stir and mix the heat exchange liquid, and ensure uniform heat exchange of the heat exchange liquid.
[0022] The heat exchange cavity is provided with heat exchange liquid, and the heat exchange tank is arranged in the heat exchange liquid, so that the heat exchange liquid can absorb the heat energy in the gas, thereby realizing the transfer of heat energy and avoiding waste of heat energy resources.
[0023] Further, the heat exchange tank is provided with a pair of fins, a plurality of through holes are arranged on the fins, and the through holes are distributed in a staggered manner, so that the flow time of the hot gas with heat energy can be prolonged, the heat exchange effect can be improved, waste of heat energy resources can be avoided, and the side wall of the fin is arranged in the heat exchange liquid, so that the heat energy on the fin can also be transferred to the heat exchange liquid.
[0024] The temperature sensor two is installed on the bottom wall of the heat exchange cavity, and is used for monitoring the temperature of the heat exchange liquid, when the heat exchange liquid reaches a certain temperature, the heat exchange liquid is discharged through the water pipe for subsequent use.
[0025] The heat recovery tank is provided with a pair of water pipes on the side wall, the water pipes correspond to the heat exchange cavity, and are used for discharging and supplementing the heat exchange liquid, so that the heat exchange liquid can continuously perform heat exchange.
[0026] Further, the recovery mechanism comprises recovery liquid, one end of the connecting pipe three is inserted into the recovery liquid, when the drying box body is not used, the gas enters the recovery liquid, so as to transfer the residual heat energy in the gas and avoid waste of heat energy.
[0027] The heat recovery tank is provided with an air outlet cover, the air outlet cover corresponds to the recovery cavity, and the air outlet cover is arranged on the upper side of the recovery liquid, and the air outlet cover is used for discharging the gas after heat exchange.
[0028] Further, the outer side of the reflux pipe is provided with a heat supplement mechanism, which is used for supplementing the temperature of the gas flowing in the reflux pipe, so that the staff needs to use higher than the previous temperature to dry, thereby reducing the temperature increasing time of the drying box body, and improving the production efficiency of the dephosphorization filler;
[0029] The heat supplement mechanism comprises a temperature sensor three, which is installed in the reflux pipe and is used for monitoring the temperature of the gas after temperature supplement, so as to feedback to the control panel in time, and the working state of the heating wire is controlled by the control panel;
[0030] The outer side of the reflux pipe is provided with a protective shell, the protective shell is provided with a heating wire, the heating wire is arranged outside the reflux pipe, and the temperature sensor three and the heating wire are electrically connected with the control panel.
[0031] A use method of the material production equipment for removing total phosphorus in the artificial wetland, comprising the following steps:
[0032] S1, open the cover door, place the dephosphorization filler material to be dried into the drying cavity, close the cover door, and run the drying box body through the control panel, which is used for drying the dephosphorization filler material in the drying cavity;
[0033] S2, after drying, run the air pump through the control panel, the air pump sucks the gas with heat energy in the drying cavity through the air suction pipe and the gas collecting hood, and temporarily stores the gas with heat energy in the heat recovery box through the exhaust pipe;
[0034] S3, if the staff needs to continue to dry other dephosphorization filler materials at the same temperature, the staff needs to place the other dephosphorization filler materials into the drying cavity first, close the cover door, then open the control valve on the reflux pipe and the connecting pipe one communicated with the filter cavity, so that the heat recovery box with heat energy enters the filter cavity through the connecting pipe one, the heat recovery box with heat energy blows the filter ball to move irregularly between the pair of net racks, and the filter ball is used to remove impurities in the gas, that is, when the filter ball moves irregularly, the outer membrane and the protective membrane are in contact with the net rack and are deformed, so that the pore size of part of the capillary holes on the side wall of the outer membrane and the protective membrane is increased, at this time, the purification liquid is discharged through the capillary holes and contacts with the heat recovery box with heat energy, so as to remove the impurities in the gas, and when the heat recovery box with heat energy flows back, the impurities in the gas are avoided to affect the other dephosphorization filler materials;
[0035] S4, the gas with impurities removed by the filter ball is filtered again through the pair of filter screens, and finally flows back to the drying cavity through the reflux pipe, which is used for drying the other dephosphorization filler materials in the drying cavity;
[0036] S5, if the staff needs to dry the dephosphorization filler other material at a higher temperature than the previous temperature, the dephosphorization filler other material is first placed in the drying cavity, the cover door is closed, the control valves on the connecting pipe one and the reflux pipe communicated with the filtering cavity are opened, and the heating wire is operated, the hot gas passes through the filtering ball and a pair of filtering screens, and then enters the reflux pipe, the heating wire outside the reflux pipe is used for heating the gas flowing in the reflux pipe, and a pair of temperature sensors three are used for detecting the temperature of the gas before and after heating;
[0037] S6, if the staff needs to dry the dephosphorization filler other material at a lower temperature than the previous temperature, the dephosphorization filler other material is first placed in the drying cavity, the cover door is closed, the control valves on the connecting pipe one, the connecting pipe two and the connecting pipe four communicated with the filtering cavity are opened, so that the hot gas passes through the filtering ball and a pair of filtering screens, and then enters the heat exchange tank through the connecting pipe two and the guide pipe, the hot gas blows to the blade under the action of the guide pipe, so that the blade rotates around the rotating shaft, the rotating shaft drives the stirring rod to rotate, and the stirring rod is used for stirring and mixing the heat exchange liquid, so that the heat exchange liquid is uniformly heated;
[0038] S7, the hot gas also passes through the fin plate for further heat energy transfer, and finally the cooled gas flows to the reflux pipe through the connecting pipe three and the connecting pipe four, and enters the drying cavity;
[0039] S8, if the staff does not need to use the drying box body, the control valves on the connecting pipe one and the connecting pipe three communicated with the heat exchange cavity are opened, the hot gas enters the heat exchange tank through the connecting pipe one and the guide pipe, the heat energy is transferred to the heat exchange liquid by radiation, and the temperature sensor two is used for monitoring, if the heat exchange liquid rises to a certain temperature, the water pipe is discharged for subsequent use, the gas after heat exchange enters the recovery liquid through the connecting pipe three, and the residual heat energy is transferred, and finally the gas is discharged through the gas outlet cover.
[0040] Compared with the prior art, the present application has the following advantages:
[0041] The present application can recycle and reuse the heat energy in the constant temperature drying box through the setting of corresponding mechanisms, which not only can greatly shorten the time of subsequent heating of the dephosphorization filler other material in the constant temperature drying box, greatly improve the production efficiency of the dephosphorization filler, but also can avoid the waste of heat energy resources, and improve the overall environmental protection production effect. BRIEF DESCRIPTION OF DRAWINGS
[0042] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0043] Figure 1 A partial cross-sectional view of a material production device for removing total phosphorus in an artificial wetland according to one embodiment of the present invention;
[0044] Figure 2 for Figure 1 Schematic diagram of the structure at A in the middle;
[0045] Figure 3 for Figure 1 Schematic diagram of the structure at B in the middle;
[0046] Figure 4 for Figure 1 Schematic diagram of the structure at C in the middle;
[0047] Figure 5 A side partial cross-sectional view of a material production device for removing total phosphorus in an artificial wetland according to one embodiment of the present invention;
[0048] Figure 6 for Figure 5 Schematic diagram of the structure at D in the middle;
[0049] Figure 7 This is a partial structural diagram of a material production device for removing total phosphorus in an artificial wetland according to one embodiment of the present invention;
[0050] Figure 8 for Figure 7 Schematic diagram of the structure at E in the middle;
[0051] Figure 9 This is a three-dimensional diagram of a material production device for removing total phosphorus in an artificial wetland in use according to one embodiment of the present invention;
[0052] Figure 10 for Figure 9 Schematic diagram of the structure at F in the middle;
[0053] Figure 11 This is a perspective view of an open state of a material production device for removing total phosphorus in an artificial wetland according to one embodiment of the present invention;
[0054] Figure 12 2 is a cross-sectional view of a filter ball in one embodiment of the present invention.
[0055] In the figure: 1. drying box body, 101. drying cavity, 102. cover door, 103. control panel, 2. heat recovery mechanism, 201. air pump, 202. air pump, 203. exhaust pipe, 204. gas cover, 205. heat recovery box, 206. heat storage cavity, 207. filter cavity, 208. heat exchange cavity, 209. recovery cavity, 210. temperature sensor one, 211. connecting pipe one, 212. connecting pipe two, 213. return pipe, 214. connecting pipe three, 215. connecting pipe four, 216. control valve, 217. recovery liquid, 218. gas cover, 219. net rack, 220. filter ball, 2201. outer membrane, 2202. purification liquid, 2203. protective film, 221. filter screen, 222. heat exchange tank, 223. guide pipe, 224. shaft, 225. blade, 226. stirring stick, 227. heat exchange liquid, 228. fin, 229. temperature sensor two, 230. observation plate, 231. water pipe, 232. maintenance cover, 3. heat supplement mechanism, 301. temperature sensor three, 302. protective shell, 303. heating wire. DETAILED DESCRIPTION
[0056] The present application will be described in detail below with reference to the various embodiments shown in the drawings. However, the embodiments do not limit the present application, and the changes made by those skilled in the art in structure, method or function based on the embodiments are included in the protection scope of the present application.
[0057] The present application discloses a material production equipment for removing total phosphorus in constructed wetland, as shown in Figures 1-12 The present application discloses a material production equipment for removing total phosphorus in constructed wetland, as shown in
[0058] Among them, the drying cavity 101 is arranged in the drying box body 1, the drying cavity 101 is provided with a placing plate for placing the phosphorus removal filler. The cover door 102 is hingedly connected to the drying box body 1, the cover door 102 corresponds to the drying cavity 101, the control panel 103 is installed on the drying box body 1, and the control panel 103 is used to control the operation of the drying box body 1, the air pump 201, the control valve 216 and the heating wire 303.
[0059] Preferably, the drying box body 1 used in the present application is prior art, and the connection between the components is also prior art, so the connection and working principle will not be described in detail here.
[0060] Referring to Figures 1-12 The heat recovery mechanism 2 is installed on the side wall of the drying box body 1, and the heat recovery mechanism 2 is used to recover the heat energy resources in the drying cavity 101, so as to avoid waste of heat energy resources, and thus improve the environmental protection production effect of the phosphorus removal filler.
[0061] The heat recovery mechanism 2 comprises an air extraction pump 201, an air extraction pipe 202 and an exhaust pipe 203 connected to the air extraction pump 201, a gas collection cover 204 connected to one end of the air extraction pipe 202 in the drying cavity 101, and a heat recovery tank 205 connected to the exhaust pipe 203. When the air extraction pump 201 is running, the air extraction pump 201 extracts the gas with heat energy in the drying cavity 101 through the air extraction pipe 202 and the gas collection cover 204, and then delivers the gas to the heat recovery tank 205 through the exhaust pipe 203, so as to perform subsequent treatment on the gas with heat energy, including continuing to dry the other materials of the dephosphorization filler or heat exchange.
[0062] Preferably, the heat recovery tank 205 is provided with heat preservation materials on the outside, so as to avoid the loss of heat energy in the gas during storage or flow, thereby improving the utilization rate of heat energy resources.
[0063] In addition, the heat recovery tank 205 is provided with a heat storage cavity 206, a filtering cavity 207, a heat exchange cavity 208 and a recovery cavity 209. The heat storage cavity 206 is provided with a temperature sensor 1 210, and the temperature sensor 1 210 is electrically connected to the control panel 103. The temperature sensor 1 210 is used to monitor the temperature of the temporarily stored gas in the heat storage cavity 206, so as to facilitate the subsequent use of the temporarily stored gas with heat energy in the heat storage cavity 206 by the staff, including drying the other materials of the dephosphorization filler with the gas with heat energy or transferring the heat energy to the recovery liquid 217 and the heat exchange liquid 227.
[0064] Specifically, the heat recovery tank 205 is provided with a pair of connecting pipes 1 211, and the heat storage cavity 206 is connected to the filtering cavity 207 and the heat exchange cavity 208 through the pair of connecting pipes 1 211 respectively, so as to control the flow direction of the gas with heat energy, thereby meeting the different needs of the staff.
[0065] If the drying tank main body 1 needs to be continuously used, the control valve 216 on the connecting pipe 1 211 connected to the filtering cavity 207 is opened. If the drying tank main body 1 does not need to be used, the control valve 216 on the connecting pipe 1 211 connected to the heat exchange cavity 208 is opened.
[0066] In addition, the filtering cavity 207 and the heat exchange cavity 208 are connected by a connecting pipe 2 212, so that the filtering cavity 207 and the heat exchange cavity 208 can communicate with each other.
[0067] When it is needed to dry the other materials of the dephosphorization filler at a temperature lower than the previous temperature, the gas with heat energy can be made to enter the heat exchange cavity 208 from the filtering cavity 207 through the connecting pipe 2 212, and the heat exchange liquid 227 in the heat exchange cavity 208 is used to convert part of the heat of the gas, so that the temperature of the gas is lowered without waiting for the temperature of the gas to naturally decrease, thereby improving the production efficiency of the dephosphorization filler and facilitating the use of the staff.
[0068] Reference Figures 1-8As shown, the filter cavity 207 is connected with the backflow pipe 213 between the drying cavity 101, so that the gas with heat energy can backflow into the drying cavity 101, and then can heat the other materials of the dephosphorization filler in the drying cavity 101, improve the utilization rate of heat energy resources, and avoid waste of heat energy.
[0069] Preferably, the backflow pipe 213 is made of heat-conducting metal material, so that the heating wire 303 can heat the gas in the backflow pipe 213 when operating, and then the temperature of the gas can be increased, so that the staff needs to use higher temperature than the previous temperature to dry the other materials of the dephosphorization filler, so as to reduce the preheating time of the drying box main body 1, thereby improving the production efficiency of the dephosphorization filler.
[0070] Among them, the heat exchange cavity 208 is connected with the recovery cavity 209 through the connecting pipe three 214. When the drying box main body 1 is not needed to be used, the gas with heat energy can enter into the recovery liquid 217 through the connecting pipe three 214 to perform the last heat energy transfer, effectively avoiding the waste of heat energy resources.
[0071] In addition, the connecting pipe four 215 is connected between the backflow pipe 213 and the connecting pipe three 214, so that the gas with heat energy in the heat exchange cavity 208 can backflow into the drying cavity 101 through the backflow pipe 213, so that the heat energy in the gas can be reused.
[0072] Specifically, the connecting pipe one 211, the connecting pipe two 212, the backflow pipe 213, the connecting pipe three 214 and the connecting pipe four 215 are all installed with control valves 216 for controlling the on-off of the connecting pipe one 211, the connecting pipe two 212, the backflow pipe 213, the connecting pipe three 214 and the connecting pipe four 215.
[0073] Reference Figures 1-8 As shown, the recovery cavity 209 is provided with a recovery mechanism, which recovers the residual heat energy in the gas, effectively avoiding the loss of heat energy.
[0074] Among them, the recovery mechanism includes a recovery liquid 217, and one end of the connecting pipe three 214 is inserted into the recovery liquid 217. When the drying box main body 1 is not used, the gas enters into the recovery liquid 217 to transfer the residual heat energy in the gas, avoiding the waste of heat energy.
[0075] In addition, the side wall of the heat recovery box 205 is provided with an air outlet cover 218, which corresponds to the recovery cavity 209, and the air outlet cover 218 is arranged on the upper side of the recovery liquid 217. The air outlet cover 218 is used to discharge the heat-exchanged gas.
[0076] Reference Figures 1-12 As shown, the filter cavity 207 is provided with a filtering mechanism, which is used to filter the impurities in the gas with heat energy, avoiding the influence of the impurities on the other materials of the dephosphorization filler.
[0077] The filtering mechanism comprises a pair of net racks 219, and a plurality of filtering balls 220 are arranged between the pair of net racks 219. The filtering balls 220 are used for filtering impurities in the hot-energy gas, so as to avoid the impurities from affecting other materials of the dephosphorization filler and ensure the production effect of the dephosphorization filler.
[0078] In addition, the filtering ball 220 comprises an outer membrane 2201, the outer membrane 2201 is internally provided with a purification liquid 2202, the outer membrane 2201 is externally provided with a protective membrane 2203, and the side walls of the outer membrane 2201 and the protective membrane 2203 are both provided with a plurality of capillary holes. The filtering ball 220 moves irregularly between the pair of net racks 219 under the action of the hot-energy gas. When the filtering ball 220 contacts the net rack 219, the capillary holes on the surfaces of the outer membrane 2201 and the protective membrane 2203 are deformed by extrusion, so that the purification liquid 2202 can flow out through the capillary holes and contact the hot-energy gas, so as to wrap the impurities in the hot-energy gas and be filtered by a pair of filtering nets 221.
[0079] Preferably, the outer membrane 2201 is a water-insoluble membrane, the purification liquid 2202 is a gel liquid, the protective membrane 2203 is rubber, and has certain heat resistance and good elasticity.
[0080] Specifically, the lower side of the net rack 219 is provided with a pair of filtering nets 221. When the impurities wrapped by the purification liquid 2202 pass through the filtering nets 221, the impurities can be filtered, so as to further filter the hot-energy gas.
[0081] Preferably, the mesh ratio of the pair of filtering nets 221 is 1:2, so as to improve the filtering effect of the filtering nets 221 on the impurities.
[0082] Reference Figures 1-12 As shown, the heat exchange cavity 208 is internally provided with a heat exchange mechanism. The heat exchange mechanism can convert the heat in the hot-energy gas, so as to realize the reuse of the heat-energy resource, avoid the waste of the heat-energy resource, and improve the environmental protection production effect of the dephosphorization filler.
[0083] The heat exchange mechanism comprises a heat exchange tank 222, and the heat exchange tank 222 is connected with a guide pipe 223. The guide pipe 223 is used for guiding the flow of the hot-energy gas, so that the hot-energy gas can blow to the blade 225. The guide pipe 223 is connected with one of the first connecting pipes 211 and the second connecting pipe 212.
[0084] In addition, the heat exchange tank 222 is rotatably provided with a rotating shaft 224. The rotating shaft 224 is connected with a pair of blades 225 at the side wall in the heat exchange tank 222. Both ends of the rotating shaft 224 located outside the heat exchange tank 222 are connected with stirring rods 226. When the hot gas with heat energy blows to the blades 225, the blades 225 rotate around the rotating shaft 224. The rotating rotating shaft 224 can drive the stirring rods 226 to rotate synchronously, so as to stir and mix the heat exchange liquid 227, ensure the uniform heat exchange of the heat exchange liquid 227, and avoid the local high temperature phenomenon.
[0085] Specifically, the heat exchange cavity 208 is provided with the heat exchange liquid 227, and the heat exchange tank 222 is arranged in the heat exchange liquid 227. The heat exchange liquid 227 is used to absorb the heat energy in the gas, so as to realize the transfer of the heat energy and avoid the waste of the heat energy resources.
[0086] Preferably, the recovery liquid 217 and the heat exchange liquid 227 are both water, which is convenient to obtain.
[0087] In addition, the heat exchange tank 222 is provided with a pair of fin plates 228. The fin plates 228 are provided with a plurality of through holes which are distributed in a staggered manner. When the gas with heat energy flows between the pair of fin plates 228, the flow time of the gas with heat energy can be prolonged by using the through holes distributed in a staggered manner, so as to improve the heat exchange effect and avoid the waste of the heat energy resources. The side wall of the fin plate 228 is arranged in the heat exchange liquid 227, and the heat energy on the fin plate 228 is also transferred to the heat exchange liquid 227.
[0088] Further, the bottom wall of the heat exchange cavity 208 is provided with a temperature sensor two 229 for monitoring the temperature of the heat exchange liquid 227. When the heat exchange liquid 227 reaches a certain temperature, the heat exchange liquid 227 is discharged through the water pipe 231 for subsequent use.
[0089] Reference Figures 9-11 As shown, the side wall of the heat recovery box 205 is provided with an observation plate 230 corresponding to the heat exchange cavity 208, so that the staff can observe the heat exchange liquid 227 in the heat exchange cavity 208 through the observation plate 230.
[0090] The side wall of the heat recovery box 205 is provided with a pair of water pipes 231 corresponding to the heat exchange cavity 208, which are used to discharge and supplement the heat exchange liquid 227, so that the heat exchange liquid 227 can continuously exchange heat.
[0091] In addition, the side wall of the heat recovery box 205 is hingedly connected with a maintenance cover 232 corresponding to the filter cavity 207, which is used to supplement the filter ball 220 or clean and replace the filter screen 221.
[0092] Reference Figures 1-4As shown, the outer side of the reflux pipe 213 is provided with a heat supplement mechanism 3, which is used to supplement the temperature of the gas flowing in the reflux pipe 213, so that the staff needs to use higher than the previous temperature to dry, and then the heating time of the drying box body 1 can be reduced, and the production efficiency of the dephosphorization filler can be improved.
[0093] Among them, the heat supplement mechanism 3 includes a temperature sensor three 301, which is installed in the reflux pipe 213. The temperature sensor three 301 is used to monitor the temperature of the supplemented gas, so as to feedback to the control panel 103 in time, and the working state of the heating wire 303 is controlled by the control panel 103.
[0094] When the staff needs to dry the dephosphorization filler at a higher temperature than the previous temperature, if the temperature sensor three 301 detects that the temperature is lower than the set temperature, the heating wire 303 needs to be controlled to run, and the heating wire 303 can heat the gas flowing in the reflux pipe 213, thereby achieving the effect of heat supplement.
[0095] If the temperature sensor three 301 detects that the temperature is higher than the set temperature, the heating wire 303 needs to be stopped running to avoid over-heating the gas flowing in the reflux pipe 213.
[0096] In addition, the outer side of the reflux pipe 213 is provided with a protective shell 302, and the protective shell 302 is provided with a heating wire 303. The heating wire 303 is arranged outside the reflux pipe 213, and the temperature sensor three 301 and the heating wire 303 are electrically connected with the control panel 103. The protective shell 302 is used to protect the heating wire 303, and the heating wire 303 is used to heat the gas flowing in the reflux pipe 213 to meet the use requirements of the staff.
[0097] A use method of a material production equipment for removing total phosphorus in a constructed wetland, comprising the following steps:
[0098] S1, open the cover door 102, place the dephosphorization filler material to be dried into the drying cavity 101, close the cover door 102, and run the drying box body 1 through the control panel 103, for drying the dephosphorization filler material in the drying cavity 101;
[0099] S2, after drying, run the air pump 201 through the control panel 103, the air pump 201 sucks the hot gas in the drying cavity 101 through the air suction pipe 202 and the gas collecting cover 204, and temporarily stores in the heat recovery box 205 through the exhaust pipe 203;
[0100] S3, if the staff need to continue to dry the same temperature phosphorus filler other materials, first need to be placed in the dry cavity 101 phosphorus filler other materials, close the door 102, open the control valve 216 and backflow pipe 213 connected with the filter chamber 207 communication pipe one 211, so that the heat recovery tank 205 with heat energy gas through the pipe one 211 into the filter chamber 207, with heat energy gas blowing filter ball 220 in a pair of irregular motion between the network frame 219, the use of irregular motion of filter ball 220 to remove impurities in the gas, that is, when the filter ball 220 irregular motion, the outer membrane 2201 and the protective film 2203 will be in contact with the network frame 219 and deformation, so that the outer membrane 2201 and the protective film 2203 on the side wall of the part of the capillary pore size becomes larger, at this time, the purification liquid 2202 through the capillary hole, and with the heat energy gas contact, for removing impurities in the gas, when the backflow of gas with heat energy, to avoid the influence of gas impurities on the phosphorus filler other materials;
[0101] S4, the gas through the filter ball 220 to remove impurities through a pair of filter screen 221 again, and finally through the backflow pipe 213 back to the dry cavity 101, for drying the dry cavity 101 in the phosphorus filler other materials;
[0102] S5, if the staff need to dry the phosphorus filler other materials at a higher temperature than before, first need to be placed in the dry cavity 101 phosphorus filler other materials, close the door 102, open the control valve 216 and backflow pipe 213 connected with the filter chamber 207 communication pipe one 211, while running the heating wire 303, with heat energy gas through the filter ball 220 and a pair of filter screen 221 filter, and then enter into the backflow pipe 213, the heating wire 303 outside the backflow pipe 213 for heating the gas flowing in the backflow pipe 213, while using temperature sensor three 301 to detect the temperature of the heated gas, if the temperature sensor three 301 detects temperature is lower than the set temperature, need to increase the power of the running heating wire 303, which can play the effect of heat, if the temperature sensor three 301 detects temperature is higher than the set temperature, need to stop heating wire 303 operation, to avoid the heating wire 303 on the gas flowing in the backflow pipe 213 over heating;
[0103] S6, if the staff needs to dry the dephosphorization filler other material at a lower temperature than the previous temperature, the dephosphorization filler other material is first placed into the drying cavity 101, the cover door 102 is closed, and the control valves 216 on the connection pipe one 211, the connection pipe two 212 and the connection pipe four 215 communicated with the filtering cavity 207 are opened, so that the hot gas passes through the filtering ball 220 and the pair of filtering screens 221, and then enters the heat exchange tank 222 through the connection pipe two 212 and the guide pipe 223, the hot gas transfers part of the heat to the heat exchange tank 222 through heat radiation, and transfers the heat energy by using the heat exchange liquid 227, the hot gas blows to the blade 225 under the action of the guide pipe 223, so that the blade 225 rotates around the rotating shaft 224, and the rotating rotating shaft 224 drives the stirring rod 226 to rotate, so as to stir and mix the heat exchange liquid 227, and ensure that the heat exchange liquid 227 is uniformly heated;
[0104] S7, the hot gas also passes through the fin plate 228 to further transfer the heat energy, and finally the gas after temperature reduction flows to the return pipe 213 through the connection pipe three 214 and the connection pipe four 215, and enters the drying cavity 101;
[0105] S8, if the staff does not need to use the drying box main body 1, the control valves 216 on the connection pipe one 211 and the connection pipe three 214 communicated with the heat exchange cavity 208 are opened, the hot gas enters the heat exchange tank 222 through the connection pipe one 211 and the guide pipe 223, transfers the heat energy to the heat exchange liquid 227 through heat radiation, and is monitored by using the temperature sensor two 229, if the heat exchange liquid 227 rises to a certain temperature, is discharged through the water pipe 231 for subsequent use, the gas after heat exchange enters the recovery liquid 217 through the connection pipe three 214, for transferring the remaining heat energy, and finally is discharged through the gas outlet cover 218.
[0106] It is apparent for those skilled in the art that the present application is not limited to the details of the foregoing exemplary embodiments, and the present application can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of the equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.
[0107] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the specification is described in this way only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that those skilled in the art can understand.
Claims
1. A material production device for removing total phosphorus in artificial wetlands, characterized in that: include: A drying box body (1), wherein a drying chamber (101) is provided in the drying box body (1), a cover door (102) is hingedly connected to the drying box body (1), the cover door (102) corresponds to the drying chamber (101), and a control panel (103) is installed on the drying box body (1); A heat recovery mechanism (2) is installed on the side wall of the drying box body (1), and the heat recovery mechanism (2) includes an air pump (201), an air extraction pipe (202) and an exhaust pipe (203) are connected to the air extraction pipe (202), one end of the air extraction pipe (202) located in the drying chamber (101) is connected to an air collecting hood (204), and the exhaust pipe (203) is connected to a heat recovery box (205), and the heat recovery box (205) is provided with a heat storage chamber (206), a filter chamber (207), a heat exchange chamber (208) and a recovery chamber (209), a temperature sensor (210) is installed in the heat storage chamber (206), and the temperature sensor (210) is electrically connected to the control panel (103), a filter mechanism is provided in the filter chamber (207), a heat exchange mechanism is provided in the heat exchange chamber (208), and a recovery mechanism is provided in the recovery chamber (209); A pair of connecting pipes (211) are provided in the heat recovery box (205); the heat storage chamber (206) is connected to the filter chamber (207) and the heat exchange chamber (208) through the pair of connecting pipes (211); a connecting pipe (212) is connected between the filter chamber (207) and the heat exchange chamber (208); a return pipe (213) is connected between the filter chamber (207) and the drying chamber (101); a connecting pipe (214) is connected between the heat exchange chamber (208) and the recovery chamber (209); the return pipe (213) and the connecting pipe (214) are connected to each other. ) are connected with a connecting pipe four (215), a heat supplement mechanism (3) is provided on the outside of the return pipe (213), the heat supplement mechanism (3) comprises a temperature sensor three (301), the temperature sensor three (301) is installed in the return pipe (213), a protective shell (302) is provided on the outside of the return pipe (213), a heating wire (303) is provided in the protective shell (302), the heating wire (303) is provided on the outside of the return pipe (213), and the temperature sensor three (301) and the heating wire (303) are both electrically connected to the control panel (103).
2. The material production equipment for removing total phosphorus in an artificial wetland according to claim 1, characterized in that: Control valves (216) are installed on the connecting pipe 1 (211), the connecting pipe 2 (212), the return pipe (213), the connecting pipe 3 (214) and the connecting pipe 4 (215).
3. The material production equipment for removing total phosphorus in an artificial wetland according to claim 2, characterized in that: The filtering mechanism includes a pair of grids (219), a plurality of filter balls (220) are provided between the pair of grids (219), a pair of filter nets (221) are provided on the lower side of the grids (219), the filter balls (220) include an outer membrane (2201), a purification liquid (2202) is provided inside the outer membrane (2201), a protective membrane (2203) is provided outside the outer membrane (2201), and the side walls of the outer membrane (2201) and the protective membrane (2203) are both provided with a plurality of capillaries.
4. The material production equipment for removing total phosphorus in an artificial wetland according to claim 3, characterized in that: The heat exchange mechanism comprises a heat exchange tank (222), the heat exchange tank (222) is connected to a guide pipe (223), the guide pipe (223) is connected to one of the connecting pipes (211) and connected to the connecting pipe (212), a rotating shaft (224) is provided in the heat exchange tank (222), a pair of blades (225) are connected to the side wall of the rotating shaft (224) located in the heat exchange tank (222), stirring rods (226) are connected to both ends of the rotating shaft (224) located outside the heat exchange tank (222), a heat exchange liquid (227) is provided in the heat exchange chamber (208), and the heat exchange tank (222) is arranged in the heat exchange liquid (227).
5. The material production equipment for removing total phosphorus in artificial wetlands according to claim 4, characterized in that: A pair of fins (228) are provided in the heat exchange tank (222), and a plurality of through holes are provided on the fins (228), and the through holes are staggered. The side walls of the fins (228) are provided in the heat exchange liquid (227), and a second temperature sensor (229) is installed on the bottom wall of the heat exchange chamber (208). A pair of water pipes (231) are provided on the side walls of the heat recovery box (205), and the water pipes (231) correspond to the heat exchange chamber (208).
6. The material production equipment for removing total phosphorus in artificial wetlands according to claim 5, characterized in that: The recovery mechanism includes a recovery liquid (217), one end of the connecting pipe (214) is inserted into the recovery liquid (217), and a gas outlet hood (218) is provided on the side wall of the heat recovery box (205). The gas outlet hood (218) corresponds to the recovery chamber (209), and the gas outlet hood (218) is provided on the upper side of the recovery liquid (217).
7. A method for using the material production equipment for removing total phosphorus in an artificial wetland according to claim 6, characterized in that: The following steps are involved: S1, opening the cover door (102), placing the dephosphorized filler material to be dried into the drying chamber (101), closing the cover door (102), and operating the drying box body (1) through the control panel (103) to dry the dephosphorized filler material in the drying chamber (101); S2. After drying is completed, the vacuum pump (201) is operated through the control panel (103). The vacuum pump (201) absorbs the gas with heat energy in the drying chamber (101) through the vacuum pipe (202) and the gas collecting hood (204), and transports the gas through the exhaust pipe (203) to the heat recovery box (205) for temporary storage; S3. If the staff needs to continue drying the dephosphorization filler and other materials at the same temperature, they first need to place the dephosphorization filler and other materials into the drying chamber (101), close the cover door (102), and then open the connecting pipe 1 (211) and the control valve (216) on the return pipe (213) connected to the filter chamber (207), so that the hot energy gas in the heat recovery box (205) enters the filter chamber (207) through the connecting pipe 1 (211), and the hot energy gas blows the filter ball (220) to move irregularly between the pair of grids (219). The filter ball (220) is moved irregularly to remove impurities in the gas. That is, when the filter ball (220) moves irregularly, the outer film (2201) and the protective film (2203) come into contact with the grid (219) and deform, so that the pore diameters of some capillaries on the side walls of the outer film (2201) and the protective film (2203) become larger. At this time, the purification liquid (2202) is discharged through the capillaries and comes into contact with the gas with thermal energy to remove impurities in the gas. When the gas with thermal energy flows back, the impurities in the gas are prevented from affecting the dephosphorization filler and other materials. S4, the gas from which impurities have been removed by the filter ball (220) is filtered again by a pair of filter screens (221), and finally flows back into the drying chamber (101) through the reflux pipe (213) to dry the dephosphorized filler and other materials in the drying chamber (101); S5. If the staff needs to dry the dephosphorization filler or other materials at a temperature higher than the previous temperature, the dephosphorization filler or other materials need to be placed in the drying chamber (101), the cover door (102) is closed, and then the connecting pipe (211) and the control valve (216) on the return pipe (213) communicating with the filter chamber (207) are opened, and the heating wire (303) is operated at the same time. The gas with heat energy passes through the filter ball (220) and the pair of filter screens (221) and is filtered, and then enters the return pipe (213). The heating wire (303) outside the return pipe (213) is used to heat the gas flowing in the return pipe (213), and a pair of temperature sensors (301) are used to detect the gas temperature before and after heating. S6. If the staff needs to dry the dephosphorized filler or other materials at a temperature lower than the previous temperature, the dephosphorized filler or other materials need to be placed in the drying chamber (101), the cover door (102) is closed, and then the control valve (216) on the connecting pipe 1 (211), the connecting pipe 2 (212) and the connecting pipe 4 (215) connected to the filter chamber (207) are opened, so that the hot gas passes through the filter ball (220) and a pair of filter screens (221) and is filtered, and then passes through the connecting pipe 2 (212) and the guide pipe. The pipe (223) enters the heat exchange tank (222), and the gas with heat energy transfers part of the heat to the heat exchange tank (222) through heat radiation, and uses the heat exchange fluid (227) to transfer the heat energy. The gas with heat energy is blown toward the blade (225) under the action of the guide pipe (223), so that the blade (225) rotates around the rotating shaft (224). The rotating rotating shaft (224) drives the stirring rod (226) to rotate, which is used to stir and mix the heat exchange fluid (227) to ensure that the heat exchange of the heat exchange fluid (227) is uniform. S7, the gas with heat energy will pass through the fin plate (228) for further heat energy transfer, and finally the cooled gas will flow to the return pipe (213) through the connecting pipe three (214) and the connecting pipe four (215), and enter the drying chamber (101); S8. If the staff does not need to use the drying box body (1), the control valve (216) on the connecting pipe 1 (211) and the connecting pipe 3 (214) connected to the heat exchange chamber (208) is opened, and the gas with heat energy enters the heat exchange tank (222) through the connecting pipe 1 (211) and the guide pipe (223), and transfers the heat energy to the heat exchange liquid (227) by thermal radiation, and is monitored by the temperature sensor 2 (229). If the heat exchange liquid (227) rises to a certain temperature, it is discharged through the water pipe (231) for subsequent use. The gas after heat exchange enters the recovery liquid (217) through the connecting pipe 3 (214) to transfer the remaining heat energy, and is finally discharged through the gas outlet hood (218).
Citation Information
Patent Citations
Artificial wetland phosphorous removal matrix filler and preparation method thereof
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