Badges and their manufacturing methods

By performing a ring-shaped process on the base material of the badge and layering a printing layer and a protective layer, the problem of monotonous badge decoration effect is solved, a dynamic light scattering effect is achieved, and the visual experience of the badge is enhanced.

CN117100040BActive Publication Date: 2026-05-26TOYOTA JIDOSHA KK
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
TOYOTA JIDOSHA KK
Filing Date
2023-05-17
Publication Date
2026-05-26

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Abstract

The present invention provides a badge and a method for manufacturing the same. The badge (10) comprises a printing layer (30) and a substrate (20) as a processed layer. The printing layer (30) is printed with a subject image (32), which has a radial center point (38) as a radially presented center point. The substrate (20) has an annular processed surface (22) on which an annular processing is performed. At least one of the printing layer (30) and the substrate (20) is translucent. Moreover, the printing layer (30) is laminated on the annular processed surface (22) side of the substrate (20) in such a way that the radial center point (38) of the subject image (32) coincides with the annular center point (28) as the center point of the annular processing.
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Description

[0001] Cross-reference to related applications

[0002] This application claims priority to Japanese Patent Application No. 2022-82754, filed on May 20, 2022, the entire contents of which, including the specification, claims, drawings and abstract, are incorporated herein by reference. Technical Field

[0003] This specification discloses a badge as a decorative element and its manufacturing method. Background Technology

[0004] Spin processing, also known as circular processing, is a technique used for decorative finishing of metal parts. It involves applying concentric or spiral patterns of lines to the exposed surfaces of a part. When light shines on a spin-processed surface, a visual effect is achieved where light radiates outwards from the center of the concentric or spiral pattern.

[0005] For example, the internet website <https: / / t-nakamura-hata.amebaownd.com / posts / 3436646 / > describes a ring-shaped finish applied to the exposed surface of input / output adjustment knobs (handles) for audio equipment and electronic musical instruments. Furthermore, the internet website <https: / / xtech.nikkei.com / atcl / nxt / mag / nmc / 18 / 00012 / 00073 / > and Japanese Patent Application Publication Nos. 2021-175995 and 2021-175996> disclose examples of metallic printing on transparent substrates such as resin films. Decorative finishing processes such as hairline finishing and ring-shaped finishing are applied to the surface (exposed surface) of this transparent substrate.

[0006] Furthermore, in International Publication No. 2012 / 011282, a ring-shaped machining was performed on a push-button switch. Japanese Patent Application Publication No. 2019-188609 discloses an example of performing a ring-shaped machining on the surface of a plastic sheet. Japanese Patent Application Publication No. 2008-044147 discloses an anti-counterfeiting card comprising: an embossed structure forming layer having a surface with an uneven structure; and a reflective layer covering the uneven structure.

[0007] This specification discloses a badge and a method for manufacturing the badge, which utilizes a decorative effect obtained by ring processing. Summary of the Invention

[0008] This specification discloses a badge. The badge comprises a printing layer and a processed layer. The printing layer has a subject image printed on it, the subject image having a radial center point as a center point presented radially. The processed layer has an annular processed surface on which an annular processing is performed. At least one of the printing layer and the processed layer is translucent. Moreover, the printing layer is laminated on the annular processed surface side of the processed layer in such a way that the radial center point of the subject image coincides with the annular center point as the center point of the annular processing.

[0009] Based on the above composition, the radial presentation of the subject image is replaced or emphasized by the radial diffusion effect of light obtained by the ring processing.

[0010] Furthermore, in the above configuration, the subject image may also include a light source image. In this case, the printing layer and the processed layer are stacked such that the radial center point determined within the light source image coincides with the annular center point.

[0011] Based on the above configuration, the light radiation and diffusion effect obtained by the ring processing can achieve a visual effect similar to light emanating from a light source image.

[0012] Furthermore, in the above configuration, the subject image may also include a human figure. In this case, the printing layer and the processed layer are stacked such that the radial center point determined for the human figure coincides with the annular center point.

[0013] Based on the above structure, the radiative diffusion effect of light obtained by the ring processing can achieve a visual effect similar to radiating rays from a human image.

[0014] Furthermore, in the above configuration, the subject image may also include a moving body image. In this case, the printing layer and the processed layer are stacked such that the radial center point of the radial velocity lines determined for the moving body image coincides with the annular center point.

[0015] Based on the above configuration, the velocity line of the moving body is replaced or emphasized by the radiative diffusion effect of light obtained by the ring processing.

[0016] Furthermore, in the above configuration, the processed layer may also be a non-transparent substrate. In this case, a transparent printed layer is laminated onto the annular processed surface of the processed layer. Additionally, a transparent protective layer is laminated onto the printed layer.

[0017] Based on the above structure, badges can be manufactured using a common method for badge making, which involves performing a ring-shaped process on the surface of a substrate, overlapping a printing layer, and then layering a transparent coating on top of it.

[0018] Furthermore, in the above configuration, the processed layer may also be a light-transmitting protective layer. In this case, the printed layer is laminated on the substrate, and the processed layer is laminated on the printed layer.

[0019] Based on the above configuration, by providing an annular processing surface in the protective layer that can become the top layer, the manufacturing processes of badges with annular processing and badges without annular processing can be shared before the top layer.

[0020] Alternatively, in the above configuration, radial lines may not be drawn on the printed layer.

[0021] In the light radiation and diffusion effect obtained by ring processing, the mode of light radiation and diffusion dynamically changes according to the incident angle of the light and the angle at which the badge is viewed. On the other hand, when radial lines are applied to the printed layer, the radial lines maintain a fixed position within the subject image regardless of the angle at which the badge is viewed. By omitting the radial lines of the printed layer, the mixture of static and dynamic radial lines can be eliminated.

[0022] Furthermore, in the above configuration, the printed layer and the processed layer may also be disc-shaped. In this case, the radial center point of the printed layer and the annular center point of the processed layer are determined at positions offset from the disc center points of the printed layer and the processed layer.

[0023] Based on the above configuration, a visual effect can be achieved where light radiates from a position offset from the center of the disk.

[0024] Furthermore, this specification discloses a method for manufacturing a badge. This method includes the steps of printing a subject image, with a radial center point defined as a radially distributed center point, onto a printing layer. The method also includes the step of performing annular processing on the annular surface of the processed layer. At least one of the printing layer and the processed layer is translucent. Furthermore, the method includes the step of laminating the printing layer onto the annular surface side of the processed layer such that the radial center point of the subject image coincides with the annular center point serving as the center point of the annular processing.

[0025] Furthermore, in the above configuration, the subject image may also include a light source image. In this case, the printed layer and the processed layer are stacked such that the radial center point and the annular center point are determined within the light source image.

[0026] Furthermore, in the above configuration, the subject image may include a human figure. In this case, the printing layer and the processed layer are stacked so that the radial center point and the annular center point are aligned with the human figure.

[0027] Furthermore, in the above configuration, the subject image may also include a moving body image. In this case, the printing layer and the processed layer are stacked to form radial velocity lines whose radial center points coincide with the annular center points, determined for the moving body image.

[0028] Furthermore, in the above configuration, the processed layer may also be a non-transparent substrate. In this case, a transparent printed layer is laminated onto the annular processing surface of the processed layer. And, a transparent protective layer is laminated onto the printed layer.

[0029] Furthermore, in the above configuration, the processed layer may also be a light-transmitting protective layer. In this case, the printed layer is laminated onto the substrate, and the processed layer is laminated onto the printed layer.

[0030] Alternatively, in the above configuration, radial lines may not be drawn on the printed layer.

[0031] Furthermore, in the above configuration, the printed layer and the processed layer may also be disc-shaped. In this case, the radial center point of the printed layer and the annular center point of the processed layer are determined at positions offset from the disc center points of the printed layer and the processed layer.

[0032] According to the badge and its manufacturing method disclosed in this specification, the decorative effect obtained by ring processing can be utilized during badge manufacturing. Attached Figure Description

[0033] Figure 1 This is a cross-sectional view illustrating the structure of the badge according to this embodiment.

[0034] Figure 2 This is a top view illustrating the annular machined surface of the substrate.

[0035] Figure 3 This is a top view illustrating the subject image.

[0036] Figure 4 This is a top view showing an example of stacking printed layers on a ring-shaped processing surface.

[0037] Figure 5 This is a top-down view representing the first other example of a subject image (sunset).

[0038] Figure 6 This is a top view representing a second, additional example of the subject image (a Christmas tree).

[0039] Figure 7 This is a top view representing a third, additional example of the subject image.

[0040] Figure 8 This is a top view representing a fourth additional example of the subject image.

[0041] Figure 9 This is a top view of the fifth additional example of the subject image (a spaceship).

[0042] Figure 10 This is a top view of the sixth additional example (vehicle) representing the subject image.

[0043] Figure 11 This is a top view showing an example where the center point of the ring is determined at a position offset from the center point of the disk.

[0044] Figure 12 This is a top view showing an example where the radial center point of the subject image is determined at a position offset from the center point of the disk.

[0045] Figure 13 This is a cross-sectional view illustrating another example of the badge construction of this embodiment. Detailed Implementation

[0046] The badge of the embodiment will now be described using the accompanying drawings. The shapes, materials, quantities, and values ​​described below are examples for illustration and may be appropriately changed according to the specifications of the badge. Furthermore, the same reference numerals will be used to label the same elements in all the accompanying drawings below.

[0047] exist Figure 1 The diagram shows a cross-sectional view of the badge 10 of this embodiment. The badge 10 is, for example, a so-called emblem badge or symbol badge mounted on the front grille or outer panel of a vehicle.

[0048] like Figure 1 As illustrated, the badge 10 is composed of layers. For example, in the case of badge 10, an intermediate protective layer 40 is laminated on the bottom substrate 20. Furthermore, a printing layer 30 is laminated on the intermediate protective layer 40. Moreover, a surface protective layer 50 is laminated on the printing layer 30. For example, as described later, the substrate 20 is disc-shaped, and the intermediate protective layer 40, the printing layer 30, and the surface protective layer 50 laminated thereon are all disc-shaped.

[0049] Reference Figure 1 , Figure 2 The substrate 20 is made of a metallic material such as aluminum. Furthermore, the substrate 20 is formed into a disc shape, for example. The disc surface of the substrate 20 has a metallic luster. Here, one of the opposing disc surfaces of the substrate 20 is subjected to a ring-shaped process. From this perspective, the substrate 20 can be considered as a non-transparent processed layer.

[0050] Reference Figure 2Circular lines 24 are formed concentrically on the annular processing surface 22 formed on the disk surface of the substrate 20. The annular center point 28, which is the center of the concentric circle pattern 26, is positioned, for example, in a manner that coincides with (overlaps with) the center point of the disk of the substrate 20.

[0051] It should be noted that, in Figure 2 In the center, the annular processing surface 22 is formed with concentric circle patterns 26, but it can also be replaced by lines 24 extending spirally from the center point 28 of the annulus toward the outer edge of the disk.

[0052] like Figure 2 As illustrated, by performing ring processing, when light shines on the ring-processed surface 22, as shown by diffused light 25, a visual effect can be obtained where light diffuses radially from the center point 28 of the ring.

[0053] Reference Figure 1 An intermediate protective layer 40 is laminated on the annular processing surface 22 of the substrate 20. The intermediate protective layer 40 may be, for example, a transparent coating made of resin material. By laminating the intermediate protective layer 40 on the annular processing surface 22, a printed layer 30 as the next layer can be formed on the smooth surface.

[0054] For example, printed on printing layer 30. Figure 3 The example image 32 is shown. For example, image 32 includes a light source image 34 representing a light emission source. Figure 3 In the example of light source image 34, an image of the sun is depicted. It should be noted that light source image 34 may not be a light source.

[0055] Figure 3 The main image 32 depicts the sun rising from the distant side of the Earth, which is located nearby. Here, the light source image 34 (the sun), the Earth image 35, the universe image 36, and other images that constitute the main image 32 are all printed with translucent paint, for example. For example, to make the printing layer 30 translucent (semi-transparent), a dye-based paint is used.

[0056] In the subject image 32, a radial center point 38 is identified as the center point presented radially. Figure 3 In the example, the radiation center point 38 is determined within the light source image 34.

[0057] Reference Figure 1 A printed layer 30 is stacked on the annular processing surface 22 side of the substrate 20, which serves as the processed layer, with an intermediate protective layer 40 in between. Furthermore, a surface protective layer 50 is stacked on the printed layer 30. Like the intermediate protective layer 40, the surface protective layer 50 can be, for example, a transparent coating made of resin material.

[0058] The surface protective layer 50 is provided to protect the printed layer 30. When the badge 10 is installed on the outer surface of the vehicle body, its surface may be scraped off by brushes or other objects during car washing, etc. By covering the printed layer 30 with the surface protective layer 50, damage to the printed layer 30 can be suppressed.

[0059] exist Figure 4 The image shows a top view of the completed badge 10. The completed badge 10 is shown below. Figure 1 As illustrated, this refers to a state in which an intermediate protective layer 40, a printed layer 30, and a surface protective layer 50 are stacked on the annular processed surface 22 of the substrate 20.

[0060] Reference Figures 2 to 4 The printed layer 30 is laminated onto the annular processing surface 22 such that the position of the radial center point 38 of the subject image 32 coincides with the position of the annular center point 28 of the annular processing surface 22. By performing this positioning, the radial presentation of the subject image 32 is replaced or emphasized by the radial diffusion effect of light obtained by the annular processing.

[0061] That is, when light is incident on the annular processed surface 22, which is a glossy surface, the diffused light 25 is visually recognized radially with the annular center point 28 as the center. By aligning the annular center point 28 with the radial center point 38 of the subject image 32, a visual effect similar to light radiating from the light source image 34, which is not a light source, can be obtained.

[0062] Furthermore, the diffused light 25 on the annular processing surface 22 rotates around the annular center point 28 by changing the incident angle of the light onto the annular processing surface 22 and the viewing angle of the visual observer. That is, the light emanating from the light source image 34 appears to change (rotate) dynamically, for example, according to the change in the viewing angle of the visual observer. Through such dynamic changes in the diffused light 25, an effect can be achieved that makes the visual observer perceive depth relative to the subject image 32.

[0063] Figures 5 to 10 Another example of subject image 32 is shown. It should be noted that compositions other than subject image 32 (layered structures, etc.) can be related to... Figures 1 to 4 They have the same composition.

[0064] exist Figure 5 The image shown is a top view of a badge 10 printed with a first additional example of a subject image 32. This subject image 32 depicts a sunset scene at the so-called Couple Rocks. A light source image 34 (the sun) is depicted in subject image 32. The center point of radiation 38 is determined within this light source image 34. It should be noted that, as mentioned above, the light source image 34, the rock images 61A and 61B, the sea image 62, and the sky image 63 in subject image 32 are all printed with translucent paint.

[0065] In addition, Figure 6 The image shown is a top view of a badge 10 printed with a second example of a theme image 32. In this theme image 32, a scene depicting a star shining at the top of a Christmas tree is shown. A light source image 34 (the star at the top) is depicted in theme image 32. The center point 38 of the rays is defined within this light source image 34. It should be noted that, as described above, the light source image 34, the tree image 64, and the background image in theme image 32 are all printed with translucent paint.

[0066] In these examples, printed layer 30 (refer to...) Figure 1 Also, make the annular machined surface 22 (refer to) Figure 2 The annular center point 28 of the image 32 is superimposed on the side of the annular processing surface 22 in a manner that coincides with the radial center point 38 of the subject image 32. Through this positioning, a visual effect similar to that of light radiating from a light source image 34 (sun, star at the top) that is not a light source can be obtained.

[0067] exist Figure 7 The image shown is a top view of a badge 10 printed with a third, additional example of a subject image 32. In this subject image 32, a figure 70 is depicted. Furthermore, in... Figure 8 The image shown is a top view of a badge 10 printed with a fourth additional example of a subject image 32. In this subject image 32, a figure image 70 of another example is depicted.

[0068] In these subject images 32, the radial center point 38 is determined at a specified position relative to the figure image 70. For example, in Figure 7 In the image, the radial center point 38 is located at the mouth of the figure in the image 70. Furthermore, in... Figure 8 In this example, the radial center point 38 is located between the eyebrows of the figure in the image 70 of another example.

[0069] In these examples, printed layer 30 (refer to...) Figure 1 Also, make the annular machined surface 22 (refer to) Figure 2 The annular center point 28 of the image 70 is overlapped on the side of the annular processing surface 22 in a manner that coincides with the radial center point 38 of the subject image 32. Through this positioning, the radial diffusion effect of light obtained by the annular processing can achieve a visual effect as if a radiating body is emanating from the image 70.

[0070] It should be noted that, in Figure 7 , Figure 8In this example, the depiction of the radial lines in the subject image 32 can also be omitted. As described above, in the radial diffusion effect of light obtained by the ring processing, the mode of light diffusion dynamically changes according to the incident angle of the light and the angle at which the badge 10 is viewed. On the other hand, when the radial lines are printed on the printing layer 30, the radial lines maintain a fixed position within the subject image 32 regardless of the angle at which the badge 10 is viewed. By omitting the depiction of the radial lines in the printing layer 30, the mixture of static and dynamic radial lines can be eliminated.

[0071] exist Figure 9 The image shown is a top view of a badge 10 printed with a fifth additional example of a subject image 32. In this subject image 32, a moving object image 80 (spaceship) is depicted. Furthermore, in... Figure 10 The image shown is a top view of a badge 10 printed with a subject image 32, which is a sixth additional example. In this subject image 32, a moving object image 80 (vehicle) is depicted.

[0072] In these subject images 32, the radiation center point 38 is determined at a specified position relative to the moving body image 80. For example, in Figure 9 , Figure 10 In this case, the radiation center point 38 is determined at the center of the moving body image 80. The radiation center point 38 becomes the radiation center of the velocity line, which is part of the effect line.

[0073] In these examples, printed layer 30 (refer to...) Figure 1 Also, make the annular machined surface 22 (refer to) Figure 2 The annular center point 28 of the moving body image 80 is superimposed on the side of the annular processing surface 22 in a manner that coincides with the radial center point 38 of the subject image 32. Through this positioning, the velocity lines of the moving body image 80 are replaced or emphasized by the radial diffusion effect of light obtained from the annular processing. It should be noted that in these examples, the depiction of the radial lines of the subject image 32 may also be omitted.

[0074] Here, in Figures 1 to 10 In the example shown, substrate 20 (refer to) Figure 2 This example shows that the positions of the center point of the disk, the center point of the ring, and the radial center point 38 of the theme image 32 are consistent. However, the badge 10 of this embodiment is not limited to this example.

[0075] exist Figure 11 The diagram shows an example where the annular center point 28 in the annular machined surface 22 of the substrate 20 is located at a position offset from the disk center point 27. In this example, also as... Figure 12 As illustrated, printed layer 30 (see reference) Figure 1The image is overlaid on the annular machined surface 22 such that the annular center point 28 of the annular machined surface 22 is aligned with the radial center point 38 of the subject image 32. Therefore, the radial center point 38 is also positioned at a location offset from the center point 27 of the disk.

[0076] It should be noted that, in Figure 1 In the example, substrate 20 is used as the processed layer having an annular processing surface 22, but the badge 10 of this embodiment is not limited to this method. Figure 13 The text is presented as relative to... Figure 1 Another example is a cross-sectional view of badge 10.

[0077] In this example, the circular surface of the substrate 20 is not subjected to annular machining. Therefore, the circular surface of the substrate 20 becomes a smooth surface, and thus the intermediate protective layer 40 is omitted (see reference). Figure 1 A printed layer 30 is directly stacked on the surface of the disc.

[0078] A surface protective layer 50 is laminated onto the printed layer 30. As described above, the surface protective layer 50 is translucent; for example, it can be a transparent coating. Figure 13 In this example, an annular processing surface 22 is formed on the surface protective layer 50. From this perspective, the surface protective layer 50 can be considered as a light-transmitting processed layer.

[0079] For example, an annular processing surface 22 is provided on the surface of the surface protective layer 50 opposite to the printed layer 30. By forming an annular processing surface 22 on the surface opposite to the printed layer 30 instead of the exposed surface of the surface protective layer 50, wear of the lines 24 during car washing, etc., can be suppressed.

[0080] Furthermore, since the annular processing surface 22 is formed on the upper layer of the printing layer 30, the printing layer 30 may not be translucent. For example, a pigment-based coating may be used in the printing layer 30.

[0081] This disclosure is not limited to the embodiments described above, but includes all changes and modifications that do not depart from the technical scope or spirit of this disclosure as defined by the claims.

Claims

1. A badge, possessing: A printed layer, on which a subject image is printed, is defined with a radial center point as the center point of the radial presentation; and The processed layer is a non-transparent, disc-shaped substrate with an annular processing surface on its glossy surface. Circular lines are formed concentrically on this annular processing surface, or lines extending spirally from the annular center point (which is the center point of the annular processing) towards the outer edge of the disc are formed on the annular processing surface. The printed layer is translucent and is printed using translucent dye-based coatings. The printed layer is stacked on the annular processing surface of the processed layer such that the lines overlap the subject image in the stacking direction, and the radial center point of the subject image coincides with the annular center point, which serves as the center point of the annular processing. When light passes through the printed layer and is incident on the annular processing surface, due to its reflected light, diffused light is visually recognized radially with the center point of the annulus as the center, and the diffused light coincides with the subject image.

2. The badge according to claim 1, wherein, The subject image includes a light source image. The printed layer and the processed layer are stacked such that the radiation center point determined within the light source image coincides with the annular center point.

3. The badge according to claim 1, wherein, The subject image includes images of people. The printed layer and the processed layer are stacked such that the radial center point determined for the image of the person coincides with the annular center point.

4. The badge according to claim 1, wherein, The subject image includes images of moving objects. The printed layer and the processed layer are stacked such that the radial center point of the radial velocity lines determined for the moving body image coincides with the annular center point.

5. The badge according to claim 1, wherein, The translucent printed layer is laminated onto the annular processing surface of the processed layer. Furthermore, a light-transmitting protective layer is laminated onto the printed layer.

6. The badge according to any one of claims 1 to 5, wherein, Radiation lines are not depicted on the printed layer.

7. The badge according to any one of claims 1 to 5, wherein, The printed layer is disc-shaped. The radial center point of the printed layer and the annular center point of the processed layer are determined at positions offset from the disk center points of the printed layer and the processed layer.

8. A method for manufacturing a badge, wherein, The subject image, which has a radially distributed center point, is printed onto the printing layer. A ring-shaped processing is performed on the annular surface of the processed layer, which is a glossy surface. The processed layer is a non-transparent, disc-shaped substrate. Through the ring-shaped processing, circular lines are formed concentrically on the annular surface, or lines extending spirally from the annular center point (which is the center point of the ring-shaped processing) toward the outer edge of the disc are formed on the annular surface. The printed layer is translucent and is printed using translucent dye-based coatings. The printed layer is stacked on the annular processing surface of the processed layer such that the lines overlap the subject image in the stacking direction, and the radial center point of the subject image coincides with the annular center point, which serves as the center point of the annular processing. When light passes through the printed layer and is incident on the annular processing surface, due to its reflected light, diffused light is visually recognized radially with the center point of the annulus as the center, and the diffused light coincides with the subject image.

9. The method for manufacturing a badge according to claim 8, wherein, The subject image includes a light source image. The printed layer and the processed layer are stacked so that the radiation center point and the annular center point are determined to be consistent within the light source image.

10. The method for manufacturing a badge according to claim 8, wherein, The subject image includes images of people. The printed layer and the processed layer are stacked so that the radial center point and the annular center point are consistent for the image of the person.

11. The method for manufacturing a badge according to claim 8, wherein, The subject image includes images of moving objects. The center point of the radial velocity lines, which are stacked together with the printed layer and the processed layer to form a radial velocity line determined for the moving body image, coincides with the center point of the ring.

12. The method for manufacturing a badge according to claim 8, wherein, The translucent printed layer is stacked on the annular processing surface of the layer being processed. Furthermore, a light-transmitting protective layer is layered onto the printed layer.

13. The method for manufacturing the badge according to any one of claims 8 to 12, wherein, Radiation lines are not depicted on the printed layer.

14. The method for manufacturing the badge according to any one of claims 8 to 12, wherein, The printed layer is disc-shaped. The radial center point of the printed layer and the annular center point of the processed layer are determined at positions offset from the disk center points of the printed layer and the processed layer.