Anti-wicking treatment process of regenerated filament screen fabric and regenerated filament screen fabric

Abstract

The application provides a process for treating regenerated silk gauze, and relates to the technical field of gauze treatment processes. The process comprises the following steps: S1, warping warp yarns to form a weaving shaft, and weaving gauze according to a set weft density; S2, immersing the woven gauze in a treatment liquid for resisting wicking, wherein the formula of the treatment liquid for resisting wicking comprises 1-10% of aliphatic polyester polyurethane, 2-14% of water-based melamine resin, 1-10% of water-based acrylic resin, and 44-96% of water; and S3, drying treatment at 100-180 DEG C for 0.5-2 min. The application further provides a regenerated silk gauze. Through the process, the regenerated silk gauze with good wicking resistance can be obtained.

Description

TECHNICAL FIELD

[0001] The application relates to an anti-wicking treatment process in the technical field of regenerated silk screen interlaced fabrics, in particular to an anti-wicking treatment process of a regenerated silk screen interlaced fabric and the regenerated silk screen interlaced fabric. BACKGROUND

[0002] China is a large country in the export of industrial textiles, and the screen interlaced PVC fabric belongs to the industrial textile with a large consumption, and is widely used in the fields of kayaks, building membrane structures, biogas pools, advertising cloth, light box cloth, inflatable castles and the like. With the continuous strengthening of the environmental protection consciousness of the society, the environmental protection regenerated materials are continuously popularized in various industries, and the consumption of petroleum resources and carbon emissions are reduced. The screen interlaced fabric made of regenerated silk can effectively reduce the carbon emissions. At present, the screen interlaced fabrics of the relatively high-end screen interlaced composite products are required to have the anti-wicking function, for example, the kayaks, the pools and the light boxes, and the existing polyester regenerated silk in the market does not have the anti-wicking capacity, so that the use range of the regenerated silk in the screen interlaced field is limited. In addition, the ordinary polyester fiber (non-regenerated silk) in the market needs to add the fluorocarbon compound anti-wicking agent into the spinning oil agent, and then the ordinary anti-wicking polyester silk is prepared through a process, but the existing anti-wicking agent has poor environmental protection, and the treatment agent with the fluorocarbon compound has a negative influence on the later PVC interlacing firmness of the screen interlaced fabric, and can cause the decrease of the yarn and PVC adhesion. SUMMARY

[0003] The application discloses an anti-wicking treatment process of a regenerated silk screen interlaced fabric, which is convenient to operate, and aims to make the regenerated silk screen interlaced fabric have the anti-wicking function and broaden the use range of the regenerated silk in the screen interlaced field. Meanwhile, the anti-wicking treatment process has good environmental protection, good interlacing firmness and can solve the problem of the negative influence of the fluorocarbon treatment agent on the later PVC interlacing firmness of the regenerated screen interlaced fabric in the prior art.

[0004] The application adopts the following scheme:

[0005] The application provides an anti-wicking treatment process of a regenerated silk screen interlaced fabric, which comprises the following method:

[0006] S1, warp yarns are beamed to prepare a beam, and a screen interlaced fabric is woven according to a set weft density;

[0007] S2, the woven screen interlaced fabric is immersed in an anti-wicking treatment liquid, and the formula of the anti-wicking treatment liquid comprises 1%-10% of aliphatic polyester polyurethane, 2%-14% of water-based melamine resin, 1%-10% of water-based acrylic resin and 44%-96% of water;

[0008] S3, drying treatment at 100-180 DEG C for 0.5-2 min.

[0009] Further, the water-based acrylic resin is a thermal crosslinking copolymer water-based dispersion of acrylic ester, acrylonitrile and styrene.

[0010] Further, the formula of the anti-wicking treatment solution comprises 5.5% of aliphatic polyester polyurethane, 6.5% of water-based melamine resin, 4% of water-based acrylic resin and 84% of water.

[0011] Further, the drying temperature is 150 DEG C and the drying time is 1.2 min.

[0012] Further, the warp yarn and weft yarn are polyester regenerated silk.

[0013] Further, the warp yarn and weft yarn have a density of 110-2200 dtex.

[0014] The application further provides a regenerated silk sandwich fabric, which is treated by the anti-wicking treatment process of any one of the above-described regenerated silk sandwich fabrics.

[0015] Further, the regenerated silk sandwich fabric is woven by warp yarn and weft yarn.

[0016] Advantages:

[0017] Through the process scheme, on the one hand, the environmental protection performance is good, on the other hand, fluorocarbon materials are not needed to be added, the fastness of the sandwich fabric after being compounded can be improved, in addition, the anti-wicking treatment solution can make the regenerated silk sandwich fabric meet the anti-wicking performance requirement, the sustained effect of anti-wicking is better, the use range of the regenerated silk sandwich fabric is widened, the sandwich fabric is more environmentally friendly, and the consumption of petroleum resources and carbon emission are reduced. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a structure diagram of a regenerated silk sandwich fabric according to an embodiment of the application;

[0019] Figure: weft yarn 1, warp yarn 2. DETAILED DESCRIPTION

[0020] Embodiment

[0021] In combination Figure 1 , the embodiment provides a regenerated silk sandwich fabric, which is treated by an anti-wicking treatment process of a regenerated silk sandwich fabric. The anti-wicking treatment process of the regenerated silk sandwich fabric comprises the following method:

[0022] S1, warp yarn 2 is beamed to form a beam, and a sandwich fabric is woven according to a set weft density;

[0023] S2, dip the woven mesh fabric into the anti-wicking treatment liquid, the formula of the anti-wicking treatment liquid includes 1%~10% aliphatic polyester polyurethane, 2%~14% water-based melamine resin, 1%~10% water-based acrylic resin, 44%~96% water;

[0024] S3, drying treatment at 100~180℃ for 0.5~2min.

[0025] In this embodiment, the water-based acrylic resin is a conventional thermal crosslinking copolymer water dispersion of acrylate, acrylonitrile and styrene. The warp yarn 2 and weft yarn 1 in this embodiment are conventional polyester regenerated filaments, and the linear density of the warp yarn 2 and weft yarn 1 can be 110dtex~2200dtex. The warp yarn 2 and weft yarn 1 are woven into a mesh structure.

[0026] Specifically, the following provides specific embodiments and comparative examples of the manufacturing process of the present application: Specific embodiment 1:

[0028] S1, use polyester regenerated filaments 550dtex96f as the warp yarn 2 and weft yarn 1;

[0029] S2, warp density is 18 threads / inch for warping to make the warp yarn 2 disc head;

[0030] S3, use a water jet loom or a rapier loom to weave, and the weft density is 18 threads / inch for weaving;

[0031] S4, prepare the anti-wicking treatment liquid: 4% aliphatic polyester polyurethane, 6% water-based melamine resin, 3% water-based acrylic resin, and 87% water are stirred for 20 minutes at a speed of 200RPM;

[0032] S5, anti-wicking treatment: dip the fabric into the anti-wicking treatment liquid, the roller linear pressure is 15N / mm, the drying temperature is 150℃, and the drying time is 1.2min; then roll up the fabric to make the anti-wicking regenerated filament mesh fabric, and the obtained product is marked as A1. Specific embodiment 2:

[0034] S1, use polyester regenerated filaments 550dtex96f as the warp yarn 2 and weft yarn 1;

[0035] S2, warp density is 18 threads / inch for warping to make the warp yarn 2 disc head;

[0036] S3, use a water jet loom or a rapier loom to weave, and the weft density is 18 threads / inch for weaving;

[0037] S4, preparing anti-wicking treatment liquid: 5.5% aliphatic polyester polyurethane, 6.5% aqueous melamine resin, 4% aqueous acrylic resin, 84% water, stirring for 20 minutes, rotation speed 200 RPM.

[0038] S5, anti-wicking treatment: the fabric is immersed in the anti-wicking treatment liquid, roller linear pressure 15 N / mm, drying temperature 150℃, drying time 1.2 minutes; then the fabric is rolled up to produce anti-wicking regenerated silk screen fabric, the product is marked as A2. Specific embodiment 3:

[0040] S1, selecting polyester regenerated silk 930dtex192f as warp yarn 2 and weft yarn 1;

[0041] S2, warping according to 12 ends / inch to produce warp yarn 2 beam;

[0042] S3, weaving by water jet loom or rapier loom, weft density 12 ends / inch;

[0043] S4, preparing anti-wicking treatment liquid: 4% aliphatic polyester polyurethane, 6% aqueous melamine resin, 3% aqueous acrylic resin, 87% water, stirring for 20 minutes, rotation speed 200 RPM.

[0044] S5, anti-wicking treatment: the fabric is immersed in the anti-wicking treatment liquid, roller linear pressure 15 N / mm, drying temperature 150℃, drying time 1.4 minutes; then the fabric is rolled up to produce anti-wicking regenerated silk screen fabric, the product is marked as A3.

[0045] Comparative example 1:

[0046] S1, selecting polyester regenerated silk 550dtex96f as warp yarn 2 and weft yarn 1;

[0047] S2, warping according to 18 ends / inch to produce warp yarn 2 beam;

[0048] S3, weaving by water jet loom or rapier loom, weft density 18 ends / inch;

[0049] S4, drying and setting treatment of the fabric: the fabric is immersed in clean water, roller linear pressure 15 N / mm, drying temperature 150℃, drying time 1.2 minutes; then the fabric is rolled up to produce screen fabric, the product is marked as comparative example B.

[0050] Table 1 below is the anti-wicking performance comparison of the screen fabrics produced in the above examples A1, A2, A3, and comparative example B:

[0051]

[0052] Table 1

[0053] Note: The anti-wicking test is the 4-hour wicking height in mm.

[0054] As can be seen from Table 1, the anti-wicking regenerated silk made by the process of the application can reduce the height of the wicking of the sandwich fabric, reaching an industry level of ≤20 mm, and the height of wicking is related to the formula of the anti-wicking liquid.

[0055] The process scheme of the embodiment of the application first weaves the regenerated polyester silk into a sandwich fabric, and then performs anti-wicking treatment on the sandwich fabric, so as to form an anti-wicking protective film on the surface of the regenerated polyester silk fiber and improve the anti-wicking effect. Further, the anti-wicking treatment is performed by the formula of the anti-wicking treatment liquid of the embodiment of the application, and the sandwich fabric made of the anti-wicking regenerated silk is prepared, which has good environmental protection performance and is suitable for various types of sandwich fabrics, thereby widening the use range of the regenerated silk sandwich fabric, so that it can be used in high-end products, such as kayaks, building membrane structures, biogas pools, advertising cloth, light box cloth, inflatable castles, etc., so that the sandwich composite fabric is more environmentally friendly, reducing the consumption of petroleum resources and carbon emissions. On the other hand, fluorocarbon compounds are organic inert compounds, which have low viscosity and low surface tension, so the anti-wicking polyester silk formed by fluorocarbon compounds has poor adhesion when it is later adhered to PVC; in the application, since fluorocarbon compounds do not need to be added to the anti-wicking liquid to form a high anti-wicking effect, the regenerated silk has anti-wicking ability, and the adhesion is higher when it is later adhered to PVC.

[0056] It should be understood that: the above is only the preferred embodiment of the application, the protection scope of the application is not limited to the above-mentioned embodiments, and any technical solution falling within the scope of the application is within the protection scope of the application.

[0057] The above description of the drawings used in the embodiments only shows some embodiments of the application, and should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained without creative labor.

Claims

1. A process for preventing wicking of recycled yarn mesh fabric, characterized in that, Including the following methods: S1. The warp yarns are warped to form a warp beam, and then woven into a mesh fabric according to the set weft density. S2. Impregnate the woven mesh fabric with an antiwicking treatment solution. The formulation of the antiwicking treatment solution includes 1%~10% aliphatic polyester polyurethane, 2%~14% waterborne melamine resin, 1%~10% waterborne acrylic resin, and 44%~96% water. The waterborne acrylic resin is an aqueous dispersion of a thermal crosslinked copolymer of acrylate, acrylonitrile, and styrene. S3. Drying treatment at 100~180℃ for 0.5~2 minutes.

2. The anti-wicking treatment process for recycled yarn mesh fabric according to claim 1, characterized in that, The formulation of the antiwicking treatment solution includes 5.5% aliphatic polyester polyurethane, 6.5% waterborne melamine resin, 4% waterborne acrylic resin, and 84% water.

3. The anti-wicking treatment process for recycled yarn mesh fabric according to claim 2, characterized in that, The drying temperature is 150℃ and the drying time is 1.2 minutes.

4. The anti-wicking treatment process for recycled yarn mesh fabric according to claim 1, characterized in that, The warp and weft yarns are made of recycled polyester yarn.

5. The anti-wicking treatment process for recycled yarn mesh fabric according to claim 4, characterized in that, The linear density of the warp and weft yarns is 110 dtex to 2200 dtex.

6. A recycled yarn mesh fabric, characterized in that, The mesh fabric is made by the anti-wicking treatment process of the recycled yarn mesh fabric according to any one of claims 1-5.

7. The recycled yarn mesh fabric according to claim 6, characterized in that, The recycled filament mesh fabric is woven from warp and weft yarns.

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